USER MANUAL #RGZ6/ )GPGTCVQT VQ M9 % (GDTWCT[ Advanced Energy Industries, Inc. 1625 Sharp Point Drive Fort Collins, CO 80525 USA 970.221.4670 technical.support@aei.
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Advanced Energy® Read this entire manual and all other publications pertaining to the work to be performed before you install, operate, or maintain this equipment. Practice all plant and product safety instructions and precautions. Failure to follow instructions can cause personal injury and/or property damage. All personnel who work with or who are exposed to this equipment must take precautions to protect themselves against serious or possibly fatal bodily injury. Advanced Energy Industries, Inc.
Apex 1 to 5.5 kW Generator Table of Contents Chapter 1. Introduction Read This Section! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Using this Manual to Find Information for Your Generator . . . . . . . . . . . . . . . . . . . 1-1 Understanding PIN Numbers and Apex Configuration . . . . . . . . . . . . . . . . . . 1-1 Using the PIN to Locate Information in the Manual . . . . . . . . . . . . . . . . . . . .
Advanced Energy® Chapter 4. Interfaces and Indicators Apex User Port Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 25-Pin Apex Standard User Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Satisfying Minimal Requirements for the 25-Pin User Port . . . . . . . . . . . 4-3 Interface Cabling Requirements for 25-pin user port . . . . . . . . . . . . . . . . 4-3 Pin Descriptions for the 25-Pin User Port . . . . . . . . . . . .
Apex 1 to 5.5 kW Generator Installing the Optional Water Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 Connecting Output Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5 Connecting Input Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 ODU Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7 NonTerminated, four-Conductor Pigtail . . . . . . . . . .
Advanced Energy® 8 5708009-C
Apex 1 to 5.5 kW Generator List of Figures Serial number identification tag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Example configuration note . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 Theory of operation block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Flow Rate vs. Pressure Drop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Apex 1 to 5.5 kW Generator List of Tables Apex PIN Positions and Associated Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 Electromagnetic Compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13 Block Diagram Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Apex 1 to 5.5 kW Generator Chapter 1 1 Introduction This chapter contains several kinds of introductory information. • “Using this Manual to Find Information for Your Generator” on page 1-1 provides important instructions on locating the information in this manual that is applicable to your Apex unit. • “Interpreting the Manual and Unit Labels” on page 1-9 provides information on interpreting the type conventions, safety warnings, and labels found in this manual and on the Apex unit.
Advanced Energy® Figure 1-1. Serial number identification tag The PIN is a 17-position alpha-numeric that represents the configuration of your generator and identifies the options installed on it. PIN positions Configuration positions— A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 The “A” that precedes the PIN defines the product as an Apex generator, and it is not counted as one of the PIN positions. The 17 PIN positions that follow the “A” are used to identify the options installed on the generator.
Apex 1 to 5.5 kW Generator notes are best used to confirm that a particular section of the manual applies to the option installed on a specific Apex unit. They also refer back to Table 1-1, which provides complete configuration information This section of the manual provides information for the: DeviceNet option PIN position 6, (A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17) option 2. (When identifying the PIN position, remember that the A at the beginning of the PIN is not counted as a position.
Advanced Energy® Table 1-1. Apex PIN Positions and Associated Options PIN Position Apex Feature 1 Output frequency Options, Descriptions, and Cross-References 0—N/A 1—4 MHZ, ±0.005% 2—12.56 MHz, ±0.005% 3—13.56 MHZ, ±0.005% 4—27.12 MHz, ±0.005% 5—40.68 MHz, ±0.005% For more information on frequency and other specifications, see “Electrical Specifications” on page 3-5.
Apex 1 to 5.5 kW Generator Table 1-1.
Advanced Energy® Table 1-1. Apex PIN Positions and Associated Options (Continued) PIN Position 5 Apex Feature Panel Options, Descriptions, and Cross-References 0—none (on-board, frame mount) 1—integrated rack mount with blank panel 2—integrated rack mount with passive digital display (see “Apex Status Indicators (LEDs)” on page 4-79) 3—N/A 4—exclusive option #1 For panel illustrations, see “Apex Panel Illustrations” on page 4-80.
Apex 1 to 5.5 kW Generator Table 1-1.
Advanced Energy® Table 1-1. Apex PIN Positions and Associated Options (Continued) PIN Position Apex Feature 11 Output connector Options, Descriptions, and Cross-References 0—exclusive option #1 1—7/16 connector) 2—SQS connector 3—LC connector 4—HN 5—N 6—exclusive option #2 For further information see “Connecting Output Power” on page 5-5.
Apex 1 to 5.5 kW Generator Table 1-1.
Advanced Energy® Icons (Symbols) This symbol represents important notes concerning potential harm to people, this unit, or associated equipment. It is found whenever needed in the manual. We include this symbol in Danger, Warning, and Caution boxes to identify specific levels of hazard seriousness. This box identifies hazards that could result in severe personal injury or death. This box identifies hazards or unsafe practices that could result in personal injury.
Apex 1 to 5.
Advanced Energy® Non-ionizing radiation Hot surface Warning (refer to manual) NRTL SAFETY Do not attempt to install or operate this equipment if you have not first acquired proper training. • Ensure that this unit is properly grounded. • Ensure that all cables are properly connected. • Verify that input line voltage and current capacity are within specifications before turning on the power supplies. • Use proper ESD precautions.
Apex 1 to 5.5 kW Generator Directives and Standards The following tables list the Electromagnetic Compatibility (EMC) and Safety directives and standards. Table 1-2. Electromagnetic Compatibility (EMC) Directive Description 89/336/EEC EC Council directive on the approximation of the laws of the Member States relating to electromagnetic compatibility (EMC Directive).
Advanced Energy® Certification Certain options of this product are certified by: • Canadian Standards Association (CSA) (NRTL/C) • CE marking is self addressed by AE Compliance Engineering • EMC measurements verified by TÜV Product Services For more information, refer to the letter of conformance (US) or declaration of conformity (EU) accompanying the product.
Apex 1 to 5.5 kW Generator INSTALLATION REQUIREMENTS In order for proper installation to be completed on the Apex generator, please take note of the following warning boxes and the information contained in them. By meeting all the criteria in these boxes, proper installation of the Apex generator will be accomplished. Operating and maintenance personnel must receive proper training before installing, troubleshooting, or maintaining high-energy electrical equipment.
Advanced Energy® Conditions of Use To be in compliance with the stated directives and standards, you must meet the following conditions of use. • This device must be used in an overvoltage category II installation only. • Before making any other connection, connect the auxiliary Protective Earth ground conductor on the rear panel. • Use only a shielded cable on the input power connector. • Use only a shielded power cable on the output power connector.
Apex 1 to 5.5 kW Generator Chapter 2 2 Theory GENERAL DESCRIPTION The Apex™ product line consisting of generators and delivery system products defined by a matrix of features and capabilities that can be easily custom configured to specific requirements and applications. The Apex products can be configured to three basic package styles. The Apex products may be configured with integrated SwitchMatch™ matching networks and sophisticated VI sensor instrumentation in place of standard power measurement.
Advanced Energy® Interlock The Apex generator provides a system interlock connection through the User port. The RF output connector is also interlocked by a series switch that is part of the system interlock. Optional Water Solenoid The Apex generator provides water solenoid control circuitry that can be accessed through a connector on the rear of the generator.
Apex 1 to 5.5 kW Generator (2) Driver/ Exciter User Port (1) Analog I/O Host Port (5) Digital Controller (3) RF Amplifiers (4) RF Measure RF Output (6) Sensor Electronics Figure 2-1. Theory of operation block diagram Table 2-1. Block Diagram Explanation (1) User port (Analog I/O) This section provides user interface and CEX functions. (2) Driver/Exciter This section generates power at the designated output frequency to drive the main RF sections.
Advanced Energy® 2-4 5708009-C
Apex 1 to 5.5 kW Generator Chapter 3 3 Specifications This chapter lists the specifications of the Apex generator in the following sections: • “Physical Specifications” on page 3-1 • “Electrical Specifications” on page 3-5 • “Cooling Specifications” on page 3-10 • “Environmental Specifications” on page 3-14 In some cases, specifications for all Apex units are the same, but in other cases, the unit specifications vary depending on the options installed on the unit.
Advanced Energy® Table 3-1. Physical Specifications Description PIN Option—Specification Packaging A—frame mount (≤ 5500 Watts) Note: Varies according to the option defined by PIN position 4.
Apex 1 to 5.5 kW Generator Table 3-1. Physical Specifications (Continued) Description PIN Option—Specification AC power input connector A—ODU connector (see “ODU Connector” on page 5-7) Note: Varies according to the option defined by PIN position 13.
Advanced Energy® Table 3-1. Physical Specifications (Continued) Description PIN Option—Specification Water control connectors Switchcraft™ #L712A User port (analog I/O) connector A—no analog port Note: Varies according to the option defined by PIN position 8.
Apex 1 to 5.5 kW Generator Table 3-1. Physical Specifications (Continued) Description PIN Option—Specification Panel 0—on-board frame mount Note: Varies according to the option defined by PIN position 5. 1—Integrated rack-mount with blank panel 2—Integrated rack-mount with passive digital display 3—Integrated rack-mount with active digital display 4—exclusive option #1 RF measurement option 0—Coupler Note: Varies according to the option defined by PIN position 12.
Advanced Energy® Table 3-2. Input Power Specifications (Continued) Description PIN Option and Specification Line frequency 47 to 63 Hz Line current Typical A/φ and circuit breaker rating for units with 208 Vac nominal input (PIN position 3, options 0 and 3) • 1500 W/13.56 MHz—9 A/φ; 15 A breaker • 3000 W/13.56 MHz—14 A/φ; 25 A breaker • 5500 W/13.56 MHz—25 A/φ; 40 A breaker Typical A/φ and circuit breaker rating for units with 400 Vac nominal input (PIN position 3, option 1) • 3000 W/13.
Apex 1 to 5.5 kW Generator Table 3-3. Output Specifications (Continued) Description PIN Option and Specification Full-rated output power A—1000 W (Minimum into a 50 Ω, nonreactive load) B—1500 W Note: Varies according to the option defined by PIN position 2. D—3000 W C—2000 W E—4000 W F—5500 W J—5000 W K—1000 W high accuracy low output (HALO) L—1500 W HALO minimum into a 50 Ω, non-reactive load M—3500 W Output impedance A—50 Ω Note: Varies according to the option defined by PIN position 9.
Advanced Energy® Table 3-3. Output Specifications (Continued) Description PIN Option and Specification Output protection—Apex generators sense and employ several parameters for protection Reflected power limit 20% of maximum forward power for units rated for less than 5500 W. 1000 W for 5500 W units. (PIN position 2 defines the maximum forward power rating for the unit.
Apex 1 to 5.5 kW Generator Table 3-3. Output Specifications (Continued) Description PIN Option and Specification Warm up Approximately 2 s from ac-on to RF-on RF On Response time < 7 ms (6.4 ms typical) Turn-off/decay time 10 µs until output decays to 1% of maximum rated value. Power repeatability ≤ 0.5% over time for same generator for setpoints > 500 W.
Advanced Energy® Table 3-4. Other Electrical Specifications (Continued) Description PIN Option and Specification CEX In • Required signal amplitude range of +2 dBm to +10 dBm • Generator operating frequency ±0.005% • Input impedance of 50 Ω, less than 1.5:1 VSWR CEX Out • Output signal amplitude range of +3 dBm to +7 dBm • Generator operating frequency ±0.005% • Output impedance of 50 Ω, less than 1.5:1 VSWR COOLING SPECIFICATIONS Table 3-5 describes the cooling specifications for the Apex generator.
Apex 1 to 5.5 kW Generator Table 3-5. Cooling Specification (Continued) Description Maximum pressure rating Heat removal Specification 6.9 Bar (100 psi) • For 1.5 kW, 3410 BTU/hour, 1000W at full rated output power • For 3 kW, 6825 BTU/hour, 2000W at full rated output power • For 5.
Advanced Energy® Graphical Representations of Flow Rate The following graph shows how flow (gpm) lessens as the pressure (psi) drops. 5.2 6 5 Flow (GPM) 4 GPM x 3 n 2 1 0.1 0 0 0 10 20 30 40 PSI , y x 50 n Pressure drop (PSI) 60 70 80 90 82.83 Figure 3-1. Flow Rate vs.
Apex 1 to 5.5 kW Generator The following graph shows how Water Flow vs. Inlet Temp for all three Apex Units. It represents the inlet temperature rising as flow rate increases. Water Flow vs Inlet Temp Apex Generator Inlet Temp - Degrees C 40 35 30 5513 3013 1513 25 20 15 10 5 0 0 0.5 1 1.5 2 2.5 3 Flow - gpm Figure 3-2. Water flow vs. Inlet Temperature Note: 5513 = 5500W and 13.56 MHz 3013 = 3000W and 13.56 MHz 1513 = 1500W and 13.
Advanced Energy® ENVIRONMENTAL SPECIFICATIONS Table 3-6 and Table 3-7 provide climatic and other environmental specifications for the Apex generator. Table 3-6.
Apex 1 to 5.5 kW Generator Chapter 4 4 Interfaces and Indicators This chapter contains information on the Apex communication interfaces and status indicators (LEDs). It also contains representative drawings of the front and rear panels of the unit. The chapter is divided up into sections as follows. • The first section of the chapter, “Apex User Port Options” on page 4-2, contains a subsection for each of the User port options available with the Apex 1 to 5.5 kW generator.
Advanced Energy® APEX USER PORT OPTIONS The following sections provide information for each of the User port options available with the 1 to 5.5 kW Apex generator. These options are: • “25-Pin Apex Standard User Port” on page 4-2 • “15-Pin User Port (Exclusive—Option D)” on page 4-16 • “15-Pin User Port (Exclusive—Option E)” on page 4-26 Not all of these sections apply to any one Apex unit.
Apex 1 to 5.5 kW Generator Unless otherwise specified, all analog signals are 0 to 10 V while all digital signals are 5 to 24 V, opto-coupled (open-collector signals with return lines non-referenced to ground). Ground/Return lines are floating and need to be connected as close to the system as possible.
Advanced Energy® Table 4-1. User Port 25-Pin APEX Standard Pin Descriptions Signal Pin Return Pin 1 2 15 Name Signal Type Description SETPOINT STATUS RETURN Digital Output See signal pin 14 RFL PWR MONITOR Analog output This signal provides a linearly scaled read back of reflected power. 0 to 10V = 0 to maximum rated power output as defined by configuration PIN in Table 1-1 position 2 in Table 1-1. See Wiring Diagram 4-2. Pin 15 must be grounded.
Apex 1 to 5.5 kW Generator Table 4-1. User Port 25-Pin APEX Standard Pin Descriptions (Continued) Signal Pin Return Pin 4 17 Name RF PWR ON Signal Type Description Digital input When a positive voltage between 4 and 30 V is applied to this pin RF output is enabled. Once the output is ON, a voltage of 1.5 Vdc or less disables the RF output. See Wiring Diagram 4-5. Note: The interlocks must be satisfied and the setpoint must be within the Output power range before unit will deliver power.
Advanced Energy® Table 4-1. User Port 25-Pin APEX Standard Pin Descriptions (Continued) Signal Pin Return Pin 6 19 Name DC BIAS/POWER REGULATION Signal Type Description Digital input This pin is used in conjunction with signal pin 7 to allow the generator to regulate its power based on an external feedback signal. When a positive voltage between 4 and 30 V is connected to this pin (reference to ground pin 19), the generator regulates on the input voltage signal on pin 7 (DC BIAS INPUT).
Apex 1 to 5.5 kW Generator Table 4-1. User Port 25-Pin APEX Standard Pin Descriptions (Continued) Signal Pin Return Pin 7 20 Name DC BIAS INPUT Signal Type Description Analog input This pin is used in conjunction with signal pin 6 to allow the generator to regulate its power based on an external feedback signal. This User defined 0 to 10 V signal provides an input which you can use for closing the power control loop around external components in the RF path.
Advanced Energy® Table 4-1. User Port 25-Pin APEX Standard Pin Descriptions (Continued) Signal Pin Return Pin 11 12 25 Name Signal Type Description DC BUS OK RETURN Digital Output See Signal Pin 24 CEX LOCK Digital output When the generator is successfully phase-locked to an external oscillator, a low (optocoupler output) impedance is created between this pin and return pin 25. (6 mA max) See Wiring Diagram 4-11.
Apex 1 to 5.5 kW Generator Table 4-1. User Port 25-Pin APEX Standard Pin Descriptions (Continued) Signal Pin Return Pin 22 9 Name OVERTEMP Signal Type Description Digital output When an internal overtemperature shutdown condition is detected, a low (opto-coupler output) impedance is created between this pin and pin 9 (6 mA max). See Wiring Diagram 4-9. Note: This pin only detects a overtemp shutdown condition. The warning indication described in the Overtemp LED section is not reported on this pin.
Advanced Energy® Wiring Diagram 4-1. Forward/Load power monitor (pins 3 and 16) Wiring Diagram 4-2.
Apex 1 to 5.5 kW Generator Wiring Diagram 4-3. Setpoint (pins 5 and 18) Wiring Diagram 4-4.
Advanced Energy® Wiring Diagram 4-5. RF Power On (pins 4 and 17) Wiring Diagram 4-6.
Apex 1 to 5.5 kW Generator Wiring Diagram 4-7. FWD/Load Power Regulation (pins 8 and 21) Wiring Diagram 4-8.
Advanced Energy® Wiring Diagram 4-9. Overtemp (pins 22 and 9) Wiring Diagram 4-10.
Apex 1 to 5.5 kW Generator Wiring Diagram 4-11. CEX Lock (pins 12 and 25) Wiring Diagram 4-12.
Advanced Energy® Wiring Diagram 4-13. +15 Vdc (pins 13 and 21) 15-Pin User Port (Exclusive—Option D) To determine if your Apex unit has this interface, use the configuration PIN from your Apex unit and the following Configuration Note. The diagrams in this section provide wiring information to properly connect to the Apex standard 25-pin User port.
Apex 1 to 5.5 kW Generator Figure 4-2. User port connector 15 Pin Exclusive for configuration D SATISFYING MINIMAL REQUIREMENTS FOR OPTION D 15-PIN USER PORT Regardless of whether you are controlling and monitoring the generator through the User port or through another port, two User port signals must be satisfied for the Apex unit to be operational: RF POWER ENABLE (pins 4 and 9) and INTERLOCK (pins 11 and 6).
Advanced Energy® Unless otherwise specified, all analog signals are 0 to 10V while all digital signals are 0 to 5V. PIN DESCRIPTIONS FOR OPTION D USER PORT Table 4-2 provides the connector pin descriptions for the User port interface. Table 4-2.
Apex 1 to 5.5 kW Generator Table 4-2. User Port (15-pin) Connector Pins Exclusive for Configuration D (Continued) Signal Pin Return Pin 4 6 Name RF POWER ENABLE Signal Type Description Digital input RF output is enabled when a 4 to 30 V input (pin 9, RF ON BIAS, can be used as a voltage source) is present on this pin. Note: The interlocks must be satisfied and the setpoint must be within the Output power range before unit will deliver power. See Table 3-3.
Advanced Energy® Table 4-2. User Port (15-pin) Connector Pins Exclusive for Configuration D (Continued) Signal Pin Return Pin 9 6 Name RF ON BIAS Signal Type Description Voltage reference +15 Vdc provided to the User port through a 1.1 kΩ resistor. It can be used for a switch or relay contact closure to enable RF ON (pin 4). See Wiring Diagram 4-21. 10 11 UNASSIGNED 6 INTERLOCK Analog Input When connected together, these pins close the interlock and allows RF output to be enabled.
Apex 1 to 5.5 kW Generator Wiring Diagram 4-14. Forward/Load Power monitor (pins 3 and 6) Wiring Diagram 4-15.
Advanced Energy® Wiring Diagram 4-16. Forward/Load Power setpoint (pins 5 and 6) Wiring Diagram 4-17.
Apex 1 to 5.5 kW Generator Wiring Diagram 4-18. RF on status (pins 7 and 6) Wiring Diagram 4-19.
Advanced Energy® Wiring Diagram 4-20. External bias (pins 8 and 6) Wiring Diagram 4-21.
Apex 1 to 5.5 kW Generator Wiring Diagram 4-22. FWD/LOAD Power Regulation (pins 13 and 6) Wiring Diagram 4-23.
Advanced Energy® 15-Pin User Port (Exclusive—Option E) The following section describes the Apex 15-pin User port (configuration E). To determine if your Apex unit has this interface, use the configuration PIN from your Apex unit and the following Configuration Note. This section of the manual provides information for the: Apex 15-pin User port (configuration E) option PIN position 8, (A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17) option E.
Apex 1 to 5.5 kW Generator SATISFYING MINIMAL REQUIREMENTS FOR OPTION E 15-PIN USER PORT Regardless of whether you are controlling and monitoring the generator through the User port or through another port, two User port signals must be satisfied for the Apex unit to be operational: RF POWER ENABLE (pins 4 and 9) and INTERLOCK (pins 11 and 12). In other words, even if you are controlling the generator through the serial port interface, the RF signal must be enabled and the interlock satisfied.
Advanced Energy® Table 4-3. User Port (15-pin) Connector Pins Exclusive for Configuration E Signal Pin Return Pin 1 Name Signal Type Description +24V (User Provided) Voltage Input +24V provided by user for devicenet LEDs, used for DeviceNet isolation. See Wiring Diagram 4-24. 2 6 REFLECTED POWER MONITOR Analog output This analog signal provides a linearly scaled readback of reflected power.
Apex 1 to 5.5 kW Generator Table 4-3. User Port (15-pin) Connector Pins Exclusive for Configuration E (Continued) Signal Pin Return Pin 4 Name Signal Type Description RF POWER ENABLE Digital input This pin represents RF output being enabled when a 4 to 30V input (pin 9, RF ON BIAS, can be used as a voltage source) is present on this pin. See Wiring Diagram 4-27. Note: The interlocks must be satisfied and the setpoint must be within the Output power range before unit will deliver power.
Advanced Energy® Table 4-3. User Port (15-pin) Connector Pins Exclusive for Configuration E (Continued) Signal Pin Return Pin 6 7 8 Name Signal Type Description SIGNAL COMMON Chassis ground Common for signal pins 2, 3, and 5. Connected to the Apex generator chassis ground. RF ON STATUS Digital output When an RF ON STATUS condition is detected, a low (optocoupler output) impedance is created between this pin and pin 8 (6mA max). See Wiring Diagram 4-29.
Apex 1 to 5.5 kW Generator Table 4-3. User Port (15-pin) Connector Pins Exclusive for Configuration E (Continued) Signal Pin Return Pin Name 11 12 INTERLOCK Signal Type Description When connected externally, these pins close the interlock and allows RF output to be enabled. See Wiring Diagram 4-31. 12 INERLOCK RETURN 13 NETWORK STATUS LED OUTPUT (GREEN) See pin 11 Digital output This pin provides the output for remote DeviceNet LED and is connected to the emitter of an opto-coupler.
Advanced Energy® Table 4-3. User Port (15-pin) Connector Pins Exclusive for Configuration E (Continued) Signal Pin 14 Return Pin Name Signal Type Description MODULE STATUS LED OUTPUT (AMBER) Digital output This pin provides the output for remote DeviceNet LED and is connected to the emitter of an opto-coupler. The User must limit the current draw through this pin to 45mA or less. Note: Defined by DeviceNet Specification, Release 2.0 See Wiring Diagram 4-24.
Apex 1 to 5.5 kW Generator Wiring Diagram 4-24. DeviceNet LEDs (pins 1,10,13,14 and 15) Wiring Diagram 4-25.
Advanced Energy® Wiring Diagram 4-26. Forward/Load Power Monitor (pins 3 and 6) Wiring Diagram 4-27.
Apex 1 to 5.5 kW Generator Wiring Diagram 4-28. Forward/Load Power Setpoint (pins 5 and 6) Wiring Diagram 4-29.
Advanced Energy® Wiring Diagram 4-30. +15 Vdc (pins 9 and 6) Wiring Diagram 4-31.
Apex 1 to 5.5 kW Generator APEX HOST PORT OPTIONS The following sections provide information for each of the Host port options available with the 1 to 5.5 kW Apex generator. These options are: • “Host Port—RS-232 With AE Bus” on page 4-37 • “Host Port—Profibus” on page 4-58 • “Host Port—DeviceNet” on page 4-72 Not all of these sections apply to any one Apex unit. To identify the section or sections that apply to your unit, see “Using this Manual to Find Information for Your Generator” on page 1-1.
Advanced Energy® contact AE Global Support or your AE sales representative. (For contact information, see “AE Customer Support” on page 6-11.) AE can also provide a simple host software for this port. For information, contact AE Global Support. Note: Before controlling/monitoring the Apex generator through this port, you need to ensure that the required User port inputs are satisfied and that the control is properly set.
Apex 1 to 5.5 kW Generator Table 4-4.
Advanced Energy® The host computer must finish one transaction with the Apex generator before it initiates another one, either with the same unit or any other unit. Note: The Apex generator sends data through pin 2 (TXD.D). This pin must be connected to the receive pin (RXD.D) on the host computer’s PC serial connector. The receive pin is normally pin 2 for a standard, 9-pin PC serial port and normally pin 3 for a standard, 25-pin PC serial port.
Apex 1 to 5.5 kW Generator Header The first byte in each packet contains two pieces of information: five bits contain the packet address, and three bits contain the data byte count. If the message packet originates with the host computer (master), the address specifies the packet’s destination (to an Apex generator, for example). If the packet is going to the host, the address specifies the packet’s origin (from the Apex generator).
Advanced Energy® Checksum This one-byte field is the last one in the packet. The content depends on the value of each of the preceding fields. The transmitting unit determines this value by accumulating the exclusive-or (XOR) of all bytes of the packet up to, but not including, the checksum value. The receiving unit accumulates the XOR of all bytes of the packet, including the checksum. If the result is zero, the packet has likely been received intact.
Apex 1 to 5.5 kW Generator • A command and data that change a parameter setting • An executable command Once the Apex generator receives the message packet, the Apex generator verifies that the message is intended for it and not for another unit on the network. At this time, the Apex generator also analyzes the checksum to verify that the message was received correctly.
Advanced Energy® Figure 4-7. AE Bus communications transaction example COMMAND STATUS RESPONSE (CSR) CODES—RS-232, AE BUS HOST When the host sends an executable command or a command requesting a change in a parameter setting, the Apex generator returns a command status response (CSR) code indicating whether the command was accepted or rejected and, if rejected, why. Table 4-5 defines how these CSR codes should be interpreted. Table 4-5.
Apex 1 to 5.5 kW Generator Table 4-5. CSR Codes for RS-232, AE Bus Host 51 Duty cycle out of range 52 Minimum on/off time violated (on/off time must be ≥ 10 µs). 99 Command not implemented COMMAND SET FOR THE RS-232, AE BUS HOST PORT Table 4-6 lists the command set for the RS-232, AE Bus Host port. Table 4-6.
Advanced Energy® Table 4-6. Host Port Commands for RS-232 with AE Bus (Continued) Command Description Number of Host Data Bytes Number of Response Data Bytes 1 8 setpoint Specifies the output setpoint level for whatever method of output regulation has been selected. Accepts a value of 0 to 8000 W (for the 8 kW option) or 0 to 10000 W (for the 10 kW option) when forward or load power regulation is selected. Regular units report in units of watts. HALO units report in units of tenths of watts.
Apex 1 to 5.5 kW Generator Table 4-6. Host Port Commands for RS-232 with AE Bus (Continued) Command Description Number of Host Data Bytes Number of Response Data Bytes 1 16 allowable deviation Specifies a percentage that the generator can be out of setpoint before it starts the out-ofsetpoint timer. Accepts a value of 1 to 99%. (Readback command is 185.) 1 data byte 8-bit value 19 number of recipe steps Specifies the number of recipe steps.
Advanced Energy® Table 4-6. Host Port Commands for RS-232 with AE Bus (Continued) Command Description 69 set serial port address and baud rate Sets the serial port address and baud rate.
Apex 1 to 5.5 kW Generator Table 4-6. Host Port Commands for RS-232 with AE Bus (Continued) Command Description 86 Set point diode 1 latch Sets the pin diode 1 latch. Send 1 data byte.
Advanced Energy® Table 4-6. Host Port Commands for RS-232 with AE Bus (Continued) Command Description Number of Host Data Bytes Number of Response Data Bytes 130 read mainframe software version number Requests the version number of the mainframe software. The returning packet contains 7 ASCII characters—a 7-digit number. This command is used in conjunction with CMD 198 to obtain the version/revision number of the mainframe software.
Apex 1 to 5.5 kW Generator Table 4-6. Host Port Commands for RS-232 with AE Bus (Continued) Command Description 162 read process status Requests report on process status; returning packet contains the following bytes arranged as follows.
Advanced Energy® Table 4-6. Host Port Commands for RS-232 with AE Bus (Continued) Command Description 164 read setpoint/ regulation mode Requests output setpoint level (set by CMD 8) and whatever method of output regulation has been selected (set by CMD 3).
Apex 1 to 5.5 kW Generator Table 4-6. Host Port Commands for RS-232 with AE Bus (Continued) Command Description 171 read ext feedback limit Requests external feedback limit (set by CMD 6) Number of Host Data Bytes Number of Response Data Bytes 2 data bytes 16-bit value Note: The response in data bytes 1 and 2 represent the user external feedback limit (LSB first). It returns the user external feedback limit.
Advanced Energy® Table 4-6. Host Port Commands for RS-232 with AE Bus (Continued) Command Description 188 report recipe step setpoints/ run times Reports the setpoints and run times for each recipe step. The number of data bytes returned depends on the number of steps in the recipe.
Apex 1 to 5.5 kW Generator Table 4-6. Host Port Commands for RS-232 with AE Bus (Continued) Command Description 201 report unit on events Reports a count of unit on events 202 report output on events Reports a count of output on events 203 report overtemp events Reports a count of overtemp events 205 read run time Requests the amount of time (in seconds) that the generator was producing output. 206 read total energy output Requests the total amount of energy (in kWh) delivered by the generator.
Advanced Energy® Table 4-6. Host Port Commands for RS-232 with AE Bus (Continued) Command Description 212 report serial port 0 address and baud rate Returns the serial port 0 address and baud rate (set with CMD 69).
Apex 1 to 5.5 kW Generator Table 4-6. Host Port Commands for RS-232 with AE Bus (Continued) Command Description 219 report condensed snapshot of generator data Number of Host Data Bytes Number of Response Data Bytes Returns the condensed snapshot of generator data Note: The response contains 2 sets of responses for APEX with Directional Coupler and VI System.
Advanced Energy® Table 4-6. Host Port Commands for RS-232 with AE Bus (Continued) Command Description 219 report condensed snapshot of generator data (cont’d) 221 report pin number Number of Host Data Bytes Number of Response Data Bytes • 19,20: Real Impedance • 21,22: Imaginary Impedance Returns a string that represents the AE product identification number (PIN). The actual PIN length is 18 characters; however, the response packet is 25 characters.
Apex 1 to 5.5 kW Generator AE PROFIBUS PROTOCOL Profibus (Process Field Bus) is an interface that lets you communicate with your Apex generator from a host (master). AE manufactures a certified Profibus, which means the interface is tested and certified to work with Profibus masters described in the DIN 19245 Profibus Standard DP, part III. Any Profibus master that complies with this standard can communicate with AE’s certified Profibus.
Advanced Energy® Table 4-7. Profibus Host Port Pins Signal Pin Name Description 4 UNASSIGNED 5 ISOLATED GND Isolated ground 6 ISOLATED +5 V Isolated +5 V 7 UNASSIGNED 8 B 9 UNASSIGNED Data bus B Profibus Type Files (GSD Files) Type files are computer files that some Programmable Logic Controllers (PLCs) use to compile their Profibus programs. These files are device-specific and contain information on features found in that device.
Apex 1 to 5.5 kW Generator Placing a switch in the “up” position (toward the number) is the same as indicating “1” binary. The following example demonstrates switch settings for an address of 12: 0000 1100 = 0x0Ch = 12. Note: You cannot change the unit’s address from the Profibus master. Profibus Termination Please ensure that you follow proper termination procedures if your Apex is the last slave on the Profibus cable.
Advanced Energy® Profibus-Specific Errors In the event of a Profibus error, the Apex generator turns output power off and sets the Profibus fault status bit. All Profibus errors are treated as “explicit clear” type faults; thus you must send Command 119 (the “master reset” command) in the next download packet to clear them. Once all faults have been cleared, the Apex generator is ready to continue operation.
Apex 1 to 5.5 kW Generator PROFIBUS/APEX SOFTWARE COMMANDS The new AE Profibus is command-based. We define a download packet (“outbytes”) and an upload packet (“inbytes”) as described in the following sections of this chapter. Command lists follow. Note: Response times are very fast. So requested information is available in less than 100 ms. More specifically, a download packet (“outbytes”) has high priority for the AE Profibus and is processed immediately.
Advanced Energy® Table 4-9. Configuration of Profibus Upload Packet (Inbytes) Byte Description 4 Forward power low 5 Forward power high 6 Reflected power low 7 Reflected power high 8 Data byte (LSB) 9 Data byte 10 Data byte 11 Data byte 12 Data byte (MSB) 13 Data field definition Bytes 0 and 1 of the upload packet contain information about the Apex generator; this information appears as status bits (or status “flags”). The following table defines these status bits: Table 4-10.
Apex 1 to 5.5 kW Generator In the packet, bytes 8, 9, 10, 11, and 12 comprise the “data field” and contain information defined by byte 13, the data field definition byte. Note that when the data extends over more than one byte, the Profibus sends the least significant byte (LSB) before the most significant byte (MSB). Byte 13 references the requesting command.
Advanced Energy® PROFIBUS COMMAND SET Table 4-11 lists the command set for the Profibus Host port. Table 4-11. Profibus Host Port Commands Command Description Number of Transmit Data Bytes 1 RF off Requests RF output off; request is always honored regardless of which interface has control. (Readback command is 162.) 0 2 RF on Requests RF output on; host control must have been selected. 0 3 regulation select Sets the method of output regulation (forward power—6, load—7, and ext—8).
Apex 1 to 5.5 kW Generator Table 4-11. Profibus Host Port Commands (Continued) Command 9 max ext feedback Description Specifies the external feedback value that corresponds to 10 V on the User2 port; requires data bytes arranged as follows: Number of Transmit Data Bytes Number of Response Data Bytes 3 data bytes 16-bit value 8-bit value Second/third byte = a 16-bit value in the range of 500 to 5000.
Advanced Energy® Table 4-11. Profibus Host Port Commands (Continued) Command Description Number of Transmit Data Bytes Number of Response Data Bytes 130 read mainframe software version number Requests the version number of the mainframe software. The returning packet contains 5 ASCII characters—a 5-digit number. This command is used in conjunction with CMD 198 to obtain the version/revision number of the mainframe software.
Apex 1 to 5.5 kW Generator Table 4-11. Profibus Host Port Commands (Continued) Command 162 read process status Description Requests report on process status; returning packet contains the following bytes arranged as follows.
Advanced Energy® Table 4-11. Profibus Host Port Commands (Continued) Command Description Number of Transmit Data Bytes Number of Response Data Bytes 164 read setpoint/ regulation mode Requests output setpoint level (set by CMD 8) and whatever method of output regulation has been selected (set by CMD 3). The return packet is arranged as follows: 0 3 data bytes 16-bit value 8-bit value First and second bytes = setpoint value. Third byte = method of output regulation.
Apex 1 to 5.5 kW Generator Table 4-11. Profibus Host Port Commands (Continued) Command Description Number of Transmit Data Bytes Number of Response Data Bytes 185 read allowable deviation Requests what percentage the generator can be out of setpoint before it starts the out-ofsetpoint timer (set with CMD 16). 0 1 data bytes 8-bit value 198 read mainframe software revision level Requests the revision level of the mainframe software.
Advanced Energy® Host Port—DeviceNet This section describes the DeviceNet Host port interface. To determine if your Apex unit has this interface, use the PIN from your Apex unit and the following Configuration Note. This section of the manual provides information for the: DeviceNet option PIN position 6, (A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17) option 2. (When identifying the PIN position, remember that the A at the beginning of the PIN is not counted as a position.
Apex 1 to 5.5 kW Generator Table 4-12. Host Port DeviceNet Pins Signal Pin Name Description 4 CAN_H DeviceNet data transmit/ receive 5 CAN_L DeviceNet data transmit/ receive Analog inputs and outputs use the values and equations listed in Table 4-13 to define the voltage ranges and the corresponding digital values (assuming N is the number of bits of resolution available at the DeviceNet interface). Unsigned binary is used to represent the 0 to +10 V range. Table 4-13.
Advanced Energy® Analog outputs automatically set the output voltages to 0 V if too much time elapses after the last Poll Command message received by the device. At this timeout condition, the output of the generator shuts off and goes safe. DEVICENET ROTARY SWITCHES: BAUD RATE AND ADDRESSING The DeviceNet interface features three rotary switches, located on the rear, which are read each time the DeviceNet interface powers up.
Apex 1 to 5.5 kW Generator . Table 4-14. MOD Status LED LED State Meaning Off No power the unit is not receiving power. Green (steady) Operational the unit is operating normally. Flashing Green Standby the unit needs maintenance because the configuration is missing, incomplete, or incorrect. Amber Unrecoverable Fault the unit has experienced a fault from which it cannot recover; you may need to replace the unit.
Advanced Energy® Table 4-15. Network Status LED (Continued) LED Flashing green State On-line, not connected Meaning The unit is on-line but has no connections in its existing state because: • the unit has no established connections to other nodes • the unit is not allocated to the master. Flashing amber Connection time-out, critical link failure One or more I/O connections are in the timed-out state.
Apex 1 to 5.5 kW Generator DeviceNet is connected through pins 1, 10, 13, 14, and 15 of the User port (See table 4-1). When the generator powers up, it defaults to user control mode. However, engaging DeviceNet automatically places the generator in host control mode. Note that when the generator is in host control mode, the regulation mode is forward power. Before operating your Apex generator through the DeviceNet port, ensure that your network is connected to the DeviceNet port and the User port.
Advanced Energy® Table 4-17.
Apex 1 to 5.5 kW Generator APEX STATUS INDICATORS (LEDS) Some Apex generators provide the following status indicators on the front or rear panel. For panel illustrations, see “Apex Panel Illustrations” on page 4-80. This section of the manual provides information for the: Passive digital display option PIN position 5, (A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17) option 2. (When identifying the PIN position, remember that the A at the beginning of the PIN is not counted as a position.
Advanced Energy® Table 4-18. LED Status Indicators (Continued) Indicator OVERTEMP Description A flashing yellow LED warns that the internal cold plate temperature is approaching the shutdown limit. A continuously lit LED indicates that the internal cold plate temperature has exceeded the allowable limit. When this condition occurs, the RF turns off and can be turned back on only after the temperature drops below the warning temperature limit and a RF Off command is given to clear the fault.
Apex 1 to 5.5 kW Generator LED status indicators (may be absent or on the rear panel) Host port (connector varies; two Host ports may be present) Water out User port (connector varies) Ground Output (connector varies; may be on rear panel) Circuit breaker (optional) Water control AC input Water in Figure 4-11.
Advanced Energy® LED status indicators (may be absent or on the rear panel) Output (connector varies; may be on front panel) Figure 4-12.
Apex 1 to 5.5 kW Generator Chapter 5 Installation, Setup, and Operation 5 This chapter guides you through the process of installing, setting up, and operating an Apex generator.
Advanced Energy® Do not attempt to turn on power until the generator is grounded. Spacing Requirements The following diagram illustrates the spacing requirements in the installation of an Apex unit.
Apex 1 to 5.5 kW Generator Figure 5-1.
Advanced Energy® Mounting the Generator Refer to Figure 5-1 for dimensions used to properly mount the Apex generator. Connecting Cooling Water This generator is water cooled. Do not operate it until water is connected and the cooling requirements are met. For information on cooling requirements, see “Cooling Specifications” on page 3-10. If you connect the cooling water on multiple units in series, be sure that input water temperature to all units is less than the maximum input water temperature.
Apex 1 to 5.5 kW Generator generator when the additional cooling is not required. Water flow is enabled whenever ac is present on the input of the supply and open when ac is absent on the input of the supply. NEED Figure 5-2. Water control connector Figure 5-3. Optional water solenoid connector Table 5-1.
Advanced Energy® Apex output connectors vary depending on the option installed on the generator. The output connector option is identified by the option in PIN position 11 (for information about using the PIN to identify and find information about your generator, see “Using this Manual to Find Information for Your Generator” on page 1-1). The following section provides signal pin locations and descriptions to aid in properly connecting output power.
Apex 1 to 5.5 kW Generator Before making any input line power connection, turn off circuit breakers supplying input power to the Apex generator. Non-standard connectors for input and/or output power must be inaccessible to the user. If your unit does not have a circuit breaker, install and operate it with a circuit breaker on the ac input to provide over-current protection. The circuit breaker must have a trip value as specified in the line current section of Table 3-2. on page 3-5.
Advanced Energy® Figure 5-5. ODU input connector Table 5-2 provides pin descriptions for the ODU input connector. Table 5-2. ODU Pin Descriptions Pin Description 1 Phase 2 Phase 3 Phase 4 No connection 5 or Ground Ground NONTERMINATED, FOUR-CONDUCTOR PIGTAIL The following section describes the nonterminated, four-conductor pigtail input options. To determine if your Apex unit has one of these options, use the configuration PIN from your Apex unit and the following Configuration Note.
Apex 1 to 5.5 kW Generator This section of the manual provides information for the: Nonterminated, four-conductor pigtail input options PIN position13, (A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17) options B and C (When identifying the PIN position, remember that the A at the beginning of the PIN is not counted as a position. The PIN option is the number or letter you should look for in the specified position.
Advanced Energy® Figure 5-6 shows the Harting Type Han-Q input connector. Figure 5-6. Harting type Han-Q connector Table 5-4 provides pin descriptions for the Harting input connector. Table 5-4.
Apex 1 to 5.5 kW Generator RISK OF DEATH OR BODILY INJURY Disconnect all sources of input power before working on this unit or anything connected to it. Do not connect any power to this unit without first connecting cooling water and ensuring there are no leaks. Note: Either cable connectors or interlock covers must be installed to allow the generator to operate.
Advanced Energy® TO USE THE COMMON EXCITER (CEX) FEATURE (OPTIONAL) In the common exciter (CEX) mode of operation, more than one Apex generator is coupled into the same plasma. In this type of operation, slight differences in output frequency or phase of the RF energy can create “beat” frequencies that may even be visible in the plasma and which may have adverse affects on the plasma process.
Apex 1 to 5.5 kW Generator 5. Verify that the Alarm LED is not lit. If it is lit, see “Troubleshooting guide” on page 6-1. 6. Verify that the Interlock LED is lit. If it is not lit, See “Troubleshooting guide” on page 6-1. 7. Send RF On command and verify that the RF ON LED is on. If it is flashing or is not lit, see “Troubleshooting guide” on page 6-1. 8. Request a setpoint and verify that the Power Limit LED is not lit. If it is lit, see “Troubleshooting guide” on page 6-1. 9.
Advanced Energy® This section of the manual provides information for the: Pulsing option PIN position 14, (A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17) option 1. (When identifying the PIN position, remember that the A at the beginning of the PIN is not counted as a position. The PIN option is the number or letter you should look for in the specified position.) For more information about the PIN and for a complete list of how PIN positions correspond to Apex product options, see Table 1-1. on page 1-4.
Apex 1 to 5.5 kW Generator Chapter 6 Troubleshooting and Customer Support 6 This Chapter addresses the troubleshooting of the Apex unit. It can be used best by knowing what problem you have and then finding the information within each heading item laid out in this chapter. The list of items below will direct you to the section of the chapter in order for quick reference.
Advanced Energy® 4. Check to determine whether any system-related circuit breakers have been tripped. 5. Ensure there is input power to the unit, and ensure the input power meets specifications. 6. Ensure ground connections are adequate and secure.
Apex 1 to 5.5 kW Generator Troubleshooting Questions This section lists the steps necessary to get the unit on. Before working through the following questions, check the unit’s input and remote power connections to ensure the proper power is being supplied to the unit. If you have a question regarding DeviceNet on the Host port call AE Technical Support. Note: This section uses status LEDs to verify proper operation.
Advanced Energy® 7. Is the Power Limit LED lit? – If yes, then refer to “Power Limit LED is Lit” on page 6-5. – If no, your unit is operating properly and delivering the requested power level. – If you are still experiencing any issues with the questions you have just gone through, call “AE Customer Support” on page 6-11. TROUBLESHOOTING PROCEDURES The following section describes the procedures involved in troubleshooting. Use this section to help you identify what the LEDs described are.
Apex 1 to 5.5 kW Generator Interlock LED is not Lit When the AC On LED is lit and the Interlock LED is not lit, either the interlock is not satisfied or was interrupted. Both the interlock LED and the RF output will remain off until the interlock is satisfied and an RF off command is given. To satisfy the interlock, make sure the RF output cover is firmly attached and ensure the interlock pins on the User port are satisfied.
Advanced Energy® External Load Checks - Open/Short RF Output Path Use extreme caution as this section is involves troubleshooting the output of the unit. Use suitable precautions; this area contains high voltages that could cause serious injury or death. There are 4 basic components that could impede the RF path: the Apex unit output connector, the output cable, the tuner, or the chamber. Follow the steps below. 1.
Apex 1 to 5.5 kW Generator If you answered yes to any one of the previous questions and the Apex passed the Internal Diagnostics test, the Apex is probably working properly and it may be reacting to an external load condition. You may want to consult your Process Engineer or system manufacturer to troubleshoot chamber related issues. ERROR CODES Error codes indicate a fault condition and report the most recent active error or alarm condition from the Apex unit.
Advanced Energy® Table 6-1. Error Code Table (Continued) Error Code Error Code Description E009 contactor failed to close This contactor is part of the input section that follows the interlock condition. The contactor is closed when the interlocks are satisfied and open when an interlock is open. If the interlocks are satisfied and the contactor does not close, this error code is reported. Call AE Global Support. E011 Low bus voltage limit The bus voltage is basically rectified input voltage.
Apex 1 to 5.5 kW Generator Table 6-1. Error Code Table (Continued) Error Code E020 User interlock open Error Code Description Solution When the AC On LED is lit and the Interlock LED is not lit, this means either the interlock is not satisfied or was interrupted. Both the interlock LED and the RF output will remain off until the interlock is satisfied and an RF off command is given. Make sure that the RF output cover is firmly attached and ensure the interlock pins on the User port are satisfied.
Advanced Energy® Table 6-1. Error Code Table (Continued) Error Code Error Code Description Solution E050 DeviceNet Error DeviceNet error Verify DeviceNet cable is connected E051 Profibus Watch Dog expired PROFIBUS watch dog expired Have the master reestablish communications and send a “master reset” to clear the error. See “Profibus Watch Dog Timer” on page 4-61.
Apex 1 to 5.5 kW Generator Table 6-1. Error Code Table (Continued) Error Code E105 Error Code Description Solution This indicates a configuration error. Call AE Global Support. This indicates a configuration error. Call AE Global Support. User setpoint scale factor does not match E111 Overtemp warning or shutdown value is out of range AE CUSTOMER SUPPORT Please contact one of the following offices if you have questions: Table 6-2.
Advanced Energy® Table 6-2. Global Support Locations (Continued) Office Telephone AE, GmbH Phone: 49.711.77927.0 Raiffeisenstrasse 32 70794 Filderstadt (Bonlanden) Germany Fax: 49.711.7778700 AE, Japan KK Phone: 81.3.32351511 TOWA Edogawabashi Bldg. 347 Yamabuki-cho Shinjuku-ku, Tokyo Japan Fax: 81.3.32353580 AE, Korea Ltd. Phone: 82.31.705.1200 Gongduk Building, 4th floor 272-6 Seohyun-Dong, Bundang-Gu, Sungam Si Kyunggi, 463-050 Korea Fax: 82.31.705.276 AE, United Kingdom Phone: 44.1869.
Apex 1 to 5.5 kW Generator If you return a unit without first getting authorization from Customer Support and that unit is found to be functional, you will be charged a re-test and calibration fee plus shipping charges. To ensure years of dependable service, Advanced Energy® products are thoroughly tested and designed to be among the most reliable and highest quality systems available worldwide.
Advanced Energy® Units that are returned without authorization from AE Customer Support and that are found to be functional will not be covered under the warranty (see warranty statement, below). That is, you will have to pay a retest and calibration fee, and all shipping charges. Warranty Statement The seller makes no express or implied warranty that the goods are merchantable or fit for any particular purpose except as specifically stated in printed AE specifications.
Apex 1 to 5.
Advanced Energy® contact information 6-11 returning units for repair 6-12 warranty G general description 2-1 generator configuration 1-1 graphical representation of flow rate 3-12 grounding 2-2, 5-1 filing a claim 6-13 D data (data bytes) 4-41 DC bias input (pins 7 and 20) 4-11 DC Bias/Power Regulation (pins 6 and 19) H 4- 12 DC Bus OK (pins 24 and 11) 4-14 description 2-1 DeviceNet baud rate and addressing 4-74 connector 4-72 control panel 4-74 control panel LEDs 4-74 host port 4-72 host port pin desc
Advanced Energy® maximum leakage current 3-9 power factor 3-9 load regulation as a function of temperature 3-8 ambient air temperature 3-8 cooling water temperature range 3-8 M master - slave / CEX 3-9 message packet 4-40 mounting the generator 5-4 N N connector 5-6 NAK 4-43 negative acknowledgement 4-43 non-terminated 3 m and 12´ pigtail 5-8 normal operation 5-13 product safety/compliance 1-12 profibus command set 4-66 profibus commands 4-66 profibus host port pin descriptions 4-59 profibus protocol 4-
Advanced Energy® schematics for User port 25-pin descriptions 4- 9 sensor electronics 2-3 serial communications AE Bus host 4-59 serial I/O 1-6 setpoint (pins 5 and 18) 4-11 setpoint status (pins 14 and 1) 4-13 spacing requirements 5-2 specifications 3-1 AC power input 3-3 CEX 3-4 coolant connectors 3-4 coolant contaminates 3-11 coolant flow rate 3-10 coolant pressure 3-10 coolant temperature 3-10 heat removal 3-11 host port 3-4 panel display 3-5 RF connector location 3-3 RF measurement 3-5 RF output conn