Installation Guide

Conbraco Industries Inc. Pageland S.C. 29728 Telephone [phone] Website Apollovalves.com
I908600 REV. H
BRONZE QUARTER-TURN (TWO-PIECE) BALL VALVE
INSTALLATION, OPERATION, & MAINTENANCE GUIDE
INSTALLATION
Special considerations must be taken with respect to pipe line expansions and contractions and the media expansion and
contractions within the piping system. Standard Apollo ball valves are bi-directional. They may be installed in either vertical
or horizontal pipe runs without regard to flow direction or stem orientation. Lead free (LF) models are available for potable
water service.
Threaded End Valves
Mating pipe connections should be accurately threaded, clean and free of foreign material or metal shavings. Two to four
wraps of PTFE pipe tape (or pipe dope, but not both) should be applied to the male threads. Two wrenches must be used
when making up pipe joints to these valves. Apply one flat-faced wrench on the valve hex closest to the pipe joint being
tightened and use a pipe wrench on the pipe to prevent transmitting torque through the valve body joint. Typical wrench
make-up is 1-1/2 turns after installing the pipe hand-tight. Do not overtighten the valve onto the pipe, as this can damage or
distort the valve. Do not reverse-rotate after tightening as this can damage the body/retainer seal.
Solder End (Sweat) Valves
Refer to ASTM B828 “Standard Practice for Making Capillary Joints by Soldering of Copper Tube and Fittings”. Preheat for
soldering by concentrating the heat on the tube first, then the valve solder cup, always directing the heat away from body
joint. See figure 1. The extent of this preheating depends on the size of tube. After preheating direct the heat on the valve
cup area (avoiding the body joint) to aid capillary action in drawing the molten filler metal into the cup. See figure 2.
 Horizontal mounting – start applying the filler metal at the bottom of the joint then upward allowing bottoming portion
to dam up upper portion.
 Valves should only be soldered in either the fully closed position or fully open position.
 Allow completed joints to cool naturally. Quenching with water will cause unnecessary stress on the joint.
 It is recommended to wrap the valve body with a wet rag or employ other heat absorbing techniques to avoid
damaging valve seats and thread sealant.
 Tightening of the stem packing after soldering may be required.
 A soldering video with helpful suggestions can be viewed here: https://www.youtube.com/watch?v=91P3WouFLnY
Caution: Apollo EZ Solder™ Lead Free Valves can be soldered exactly as Non Lead Free. The Apollo Lead Free
alloys do not contain silicon and therefore DO NOT REQUIRE EXTRA HEAT. Excessive heat input will damage
the body seal resulting in leaks at the valve body joint. In extreme cases, seats and stem packing may also be
damaged. Soft Solder that melts at <500°F should be used. Not suitable for brazing.
OPERATION
The valve handle is marked showing proper rotation direction for “ON” and “OFF” positions. Standard rotation is clockwise for
“OFF” (closed) and counterclockwise for “ON” (open).
MAINTENANCE
Normal stem packing wear can be compensated for by tightening the packing gland nut. There are two nuts on the
stem. The top nut retains the lever. The bottom nut (packing nut or screw) controls the packing gland. The top nut and the
lever may need to be removed for easy access to the packing nut. Tighten the packing nut clockwise in 1/8 turn increments
until observed leakage stops. (Packing wrench part number H371400 is available to ease this operation.) Reinstall the
handle and handle nut after adjustment.
Figure 1 - Preheat tubing
Figure 2 – Heat valve cup area and apply solder