PRIMARY LIGHT SYSTEMS HALCYON DIVE SYSTEMS Explorer/Eos/Apollo Lighting Systems Manual 1
Halcyon HID & LED Primary Light Owner's Manual Trademark Notice Halcyon, BC Keel, Multifunction Compensator, ACB, DLR, Explorer Pro, and Scout Light are registered trademarks of Halcyon Manufacturing, Inc. Warnings, Cautions and Notes Pay special attention to information provided in warnings, cautions, and notes accompanied by these icons: ! p A WARNING indicates a procedure or situation that, if not avoided, could result in serious injury or death to the user.
Halcyon Explorer, Eos & Apollo Lighting Systems Halcyon Lighting Overview 4 Primary Lighting Systems 5 21 w HID Light Head Operation 8 12w LED Light Head Operation 9 Bulb Replacement: 21 w HID 10 Canister & Lid 11 Halcyon Power Systems 12 Battery Charging 13 Battery Storage 15 Burn Testing 16 Transporting 17 Troubleshooting Your Halcyon Light 18 Halcyon NiMH Battery FAQ 22 HMI Instructions and Troubleshooting 24 Appende
Congratulations on your purchase of a Halcyon primary light. At Halcyon we appreciate the faith your choice places in our products. Like the rest of the Halcyon line, the Explorer, Eos and Apollo lights were created out of a very real need for a lighting instrument capable of withstanding the rigorous demands of exploration diving.
hand. The nearly indestructible Aluminum Eos LED light head is coated with a robust Mil-Spec hardcoat. Both light heads use a fully adjustable handle that is hard-coated aluminum, can be sized for cold water dry gloves,and can be ordered with an optional reserve mini-knife attached.
• • • Adjustable light beam Choice of NiMH battery pack size (4.5, 9, or 13.5 amp) Goodman handle with optional Exploration upgrade with mini-knife available Eos LED Light head • • • • • • • • • • The Eos Explorer shares all the quality features common to our range of Explorer canisters while enjoying a uniquely designed LED light head. Advanced LED array provides powerful output in a small, attractive form; full power output equals 600 Lumen.
a fraction of the power of a halogen lamp. HID has quickly become the standard for exploration-grade lighting systems. Halcyon's Explorer and Apollo lights require very little attention beyond the care given to a halogen light. Although it produces 5% of its output when first ignited, the HID light requires a few seconds (usually 15-20) to produce full output.
characteristics that indicate a bulb is approaching the end of its lifespan. Initial symptoms of end-of-life are characterized by low light output and/ or intermittent starting. Visual signs include blackening at the ends of the arc tube and electrode tip deterioration. Note that HID bulbs contain metals, including mercury, that are harmful to the environment. Please be responsible in arranging for proper disposal of an HID bulb. The bulb and ballast are sensitive to external operating temperature.
movement. Dirt may become trapped along the focusing barrel, creating friction between the test tube and light head. To clean the dirt from the bulb assembly, simply loosen the locking screw and push the bulb assembly out toward the cord. Clean the light head and bulb assembly. Be careful not to pull a stuck assembly out by the cord while underwater as the tube may come free from the assembly, flooding the light.
light output. Please do not attempt to disassemble the light head. Do not remove the glass lens or tamper with the LED module or electronics. Taking apart your Eos will void the warranty and may damage the internal circuitry of the LED module. Eos LED Light Head The Eos features two attachment locations for bolt snaps. One on the light head which is similar to the 21 and 50-watt HID light heads. The second tie-off point is cleverly designed as a Halcyon chevron and is located on the Goodman handle.
Figure 1 Figure 2 Figure 3 that might have accumulated in the lamp cover. Do not use any silicone on the bulb slug o-rings. 6. After cleaning the bulb slug O-rings and the lamp cover, gently place the glass cover over the bulb slug and push it into place. Make sure that the bulb cover is seated all the way to the bottom O-ring on the slug assembly. Use a protective barrier such as a leather glove or heavy rag to protect your hand from a possible break in the glass bulb cover 7.
The canister is configured for attaching to the diver's waist belt. The unique three-fold webbing attachment on your Halcyon Light is held in place by two stainless steel bands. The three-piece fold holds the light with more stability than conventional methods, and prevents the light from accidentally releasing from the diver's hip. The steel bands can be raised or lowered on the canister to balance the light on your hip; the canister should rest parallel to your body when mounted on your harness.
Lights that have been discharged and then left sitting in a sealed canister over time should be opened prior to actuating the switch. While the risk of gas ignition is limited, the risk should treated with respect. Warning: To reduce the risk of gas accumulation, open the canister and ! allow the gas to vent before use. Venting the canister is especially p important if you have left the light closed over time or for transport after a deep discharge.
The charge proceeds in two stages: •Bulk Charge. Current is supplied to the battery pack at a rate programmed by Halcyon into the charger specifically for Explorer and Apollo packs. •Topping Charge. Current is supplied at a fraction of the bulk charge rate. If the charger is plugged in to a power source but no battery is connected, the red light will indicate that the charger is searching for a battery to charge.
Recommended Storage Conditions Store your Halcyon NiMH battery pack disconnected from the light to eliminate loaded storage effects, which in NiMH batteries can lead to increased self-discharge. Any Nickel-Metal Hydride cell will off-gas hydrogen when subjected to excessive overcharge or overdischarge. Do not store your Explorer light for extended periods of time with the battery pack in place and the lid closed.
age should drop rapidly (within one minute). A properly charged pack will slowly drop voltage from a high of around 14 to roughly 13 volts, and should hold 13 volts for about an hour. 5. The charger will enter a "maintenance stage" when a full charge is reached, so it is possible to leave the battery connected to the charger for extended periods of time.
7. Record the burn time and date on the battery. Don't forget to update this information with each subsequent test of your battery. 8. Charge the battery immediately. Never discharge your battery below about 9 volts as it can damage the cells to experience deep discharge for any prolonged period. Any time the battery is discharged it should be charged as soon as possible. A quick recharge is especially important when the battery is deeply discharged.
your battery as soon as possible. If you have been using your light on the surface, it is possible it has over heated and engaged the temperature protection circuit. Allow your light to cool before attempting to turn it on again. Halcyon Primary Light General Troubleshooting What to do if your light does not work 1. Verify that the battery is properly connected, that all wire connections are secure, and that the battery is not completely drained.
If your HID or LED light is equipped with underwater pluggable connectors (E/O connectors), it is possible that this connection has become compromised. Over time, the female connection may widen out and not clamp securely over the male connector. A rather inelegant but effective method to rectify this problem is to gently tap the female connection with a hammer, carefully tightening the female receptacle.
pected discharge time, it is likely the symptom of an aging or inadequately maintained battery. Please review the section on battery longevity for tips on maximizing battery life. What to do if your Halcyon primary light is leaking This guide will provide instructions for identifying and repairing some possible leaks in your Halcyon light. If your light continues to leak after troubleshooting, contact Halcyon for instructions on returning your light for repair.
cover from sealing properly. Gently torque the lamp cover while it sits on the bulb slug assembly; watch to see if either of the two sealing O-rings break contact with the test tube. If the O-rings break contact with the cover, the lamp cover or O-rings must be replaced. There are occasionally slight variations in the size of lamp covers (test tubes). Halcyon manages this problem by using components that fall within exact specifications.
Explorer/Eos/Apollo NiMH Frequently Asked Questions What are the number of charge/discharge cycles I can expect from NiMH batteries? Under normal conditions you can expect anywhere from 800 - 1000 charge/ discharge cycles from your NiMH batteries. Cycle life is dependent upon usage conditions. Severe over-discharge of your NiMH can shorten the lifespan of your pack.
What do I check if the lights won't come on when the charger is plugged in? If the charger lights do not turn on when the unit is plugged in, first check to make sure that the cord to the power supply is firmly seated in the back of the charger. Next, remove and inspect the fuse that is on the front of the charger. Replace this 10A/250V fuse if it appears to be broken.
HALCYON HMI VIDEO LIGHT INSTRUCTIONS Follow Halcyon's general lighting information for care, charging and maintenance of the HMI video lighting system. SETUP: Assemble the HMI by placing the ballast housing on top of the battery canister while aligning the banana plugs with the battery terminals. Ensure that the battery canister O-ring is in place before locking the latches. Plug the cord into the lid and screw down the locking retainers.
Appendix 1: Burn Times for Explorer, Eos, Apollo Lights Light System Specifications 12watt LED 21 watt HID 4.5 amp Battery Pack 2.6” (6.6cm) OD / 11.63”(29.5cm) L Weight: 4 lb (1.8kg) Buoyancy: -1.75 lb (-.8 kg) Full Power: 5 hour run time Half Power: 10 hour run time 2 hour 9 amp Battery Pack 2.95” (7.5cm) OD / 11.63” (29.5cm) L Weight: 5.76-lb. (2.6 kg) Buoyancy: -2.8-lb. (-1.3 kg) Full Power: 10 hour run time Half Power: 20 hour run time 4 hour 13.5 amp Battery Pack 3.68” (9.3cm) OD / 11.
Appendex 2: Halcyon Warranty Information All warranty requests must be accompanied by proof of original purchase from an Authorized Halcyon Dealer. Be sure to save your sales receipt, and present it whenever returning your light for warranty service. Should your Halcyon lighting system prove to be defective for any reason (other than those listed in the limitations section below) it will be repaired or replaced (at Halcyon’s discretion) free of charge excluding shipping and handling charges.
The following restrictions apply to this warranty: 1. This warranty extends to the charger and all light parts, with the exception of the bulb. 2. This warranty does not extend to leaks, flooding, corrosion or any such damage to any part of the light, unless due to a material or craftsmanship defect. 3. This warranty does not extend to damages caused by improper use, improper maintenance, neglect, unauthorized repairs, modifications, accidents, fire, or casualty.
