ATLANTIC 500 use+maintenancebook aprilia part# 8104589
© 2002 aprilia s.p.a. - Noale (VE) SAFETY INFORMATION The following conventions are used to identify safety information throughout the manual. This symbol identifies safety-related information. Whenever you see this symbol in the manual or attached to the vehicle, use utmost care to avoid the risk of injury.
NOTE This manual forms an integral part of the vehicle and must remain with the vehicle, even if the vehicle is re-sold. The information contained in this manual was correct and up-to-date at the time of going to print. However, minor discrepancies between manual specifications and your vehicle are possible as a result of aprilia’s ongoing efforts to improve product design. Please refer to your aprilia Official Dealer for any doubts about the information contained in this manual.
GENERAL INDEX SAFETY INFORMATION .............................. 2 TECHNICAL INFORMATION ........................ 2 WARNINGS - PRECAUTIONS GENERAL ADVICE ........................................ 2 GENERAL INDEX ......................................... 4 SAFE RIDING ............................................... 5 BASIC SAFETY RULES ................................ 6 CLOTHING ................................................... 9 ACCESSORIES ........................................... 10 LOAD ...............
safe riding
BASIC SAFETY RULES To ride a motorcycle, you must satisfy certain legal requirements (driving licence, minimum age, health conditions and fitness, insurance cover, state taxes, vehicle registration, number plate, etc.). Practice riding in areas away from traffic or on private ground until you become familiar the vehicle and its controls. 6 use and maintenance Atlantic 500 Alcohol, drugs, psychotropic substances and some medicines may affect your riding leading to an accident.
Observe all road signs as well as national and local road regulations. Avoid obstacles that could damage the vehicle or make you lose control. Avoid sudden manoeuvres that put your safety and that of other persons at risk (for example: rearing up on the back wheel, speeding, etc.). Adjust your speed and riding to road surface conditions, visibility, etc. Avoid riding in the slipstream created by preceding vehicles in order to increase your speed.
OIL Keep your eyes on the road and pay close attention to other traffic. Do not smoke, eat, drink or read while riding. COOLER Use only the recommended fuels and lubricants specified in the “LUBRICANT CHART”. Make it a rule to check oil, fuel and coolant levels frequently. If the vehicle has been involved in an accident or has fallen over, check the control levers, pipes, wires, braking systems and critical parts for damage. If necessary, have the vehicle inspected by an aprilia Official Dealer.
ONLY ORIGINALS A12 345 Do not change the position, inclination or colour of: number plate, direction indicators, lights and horns. Any such changes to the vehicle will invalidate the guarantee. Making changes to the vehicle and/or removing original components can compromise vehicle performance and safety or make it illegal to ride. Observe all law regulations and national and local regulations applicable to vehicle equipment.
Do not keep any pointed or sharp objects, such as keys, pens, glass items, etc. in your pockets. They might cause injury in the event of a fall. Do not allow your passenger to keep such objects. 10 use and maintenance Atlantic 500 ACCESSORIES The owner of the vehicle is responsible for the choice, installation and use of any accessory.
KG! Do not hang bulky, heavy and/or dangerous objects on the handlebars, mudguards and forks. This might slow down steering response and adversely affect handling. Do not secure bulky luggage to the sides of the vehicle, which could hit persons or object while riding and make you lose control of the vehicle. Do not carry luggage unless it is firmly secured to the vehicle. Luggage should not protrude exceedingly over the luggage rack or cover the lights, horn or indicators.
ELEMENTS 3 4 2 7 5 6 1 13 KEY 1) Expansion tank 2) Coolant expansion tank plug 3) Rear brake fluid reservoir 4) Bag hook 5) Helmet hook 6) Air cleaner 12 use and maintenance Atlantic 500 12 11 10 9 7) Crash helmet compartment 8) Converter air cleaner cover 9) Centre stand 10) Passenger left footrest 11) Side stand 12) Spark plug 8 13) Left inspection cover
1 2 3 4 5 6 7 8 10 9 13 KEY 1) Battery 2) Main fuse carrier 3) Passenger grab rail 4) Fuel tank 5) Fuel tank filler cap 6) Fuel tank filler cap flag 12 11 7) Front brake fluid reservoir 8) Ignition switch/steering lock/seat lock 9) Horn 10) Auxiliary fuse carrier 11) Right inspection cover 12) Passenger right footrest 13) Engine oil level / filler plug ANORDNUNG DER use and maintenance Atlantic 500 13
INSTRUMENTS AND INDICATORS ARRANGEMENT OF THE CONTROLS/INSTRUMENTS 4 6 2 1 17 15 16 4 5 14 21 10 13 11 8 6 3 ABS 12 7 2 1 9 8 7 ARRANGEMENTOFTHECONTROLS/INSTRUMENTS–KEY 1) Electric controls on the left side of the handlebar 2) Front and rear brake lever (integral braking system) 3) Left rear-view mirror 4) Instruments and indicators 5) Right rear-view mirror 6) Front brake lever 7) Throttle twistgrip 8) Electric controls on the right side of the handlebar - ) 9) Ignition switch / stee
INSTRUMENTS AND INDICATORS TABLE When the key is turned to ON “ ”, all warning lights, the dashboard lights and the segments of the three displays come on for an instrumentation check-up and go out after three seconds. CAUTION Description Function Right indicator repeater light ( ) Blinks when the right direction indicator is on. Left indicator repeater light ( ) Engine oil pressure light ( Blinks when the left direction indicator is on.
Description Function ABS (Anti-Lock Braking System) ( ) (where fitted). Anti-lock braking system check-up. Comes on in the event of a malfunction. If the light comes on during normal engine operation, it means CAUTION that there is a failure in the anti-locking system. Stop the engine immediately and contact an aprilia Official Dealer. High Coolant temperature indicator ( ) Indicates the approximate temperature of coolant in the engine.
KEY CONTROLS CONTROLS ON THE LEFT SIDE OF THE HANDLEBAR NOTE The electric components work only when the ignition switch is in position “ 3 2 5 ”. 1) HORN BUTTON ( ) Press it to operate the horn. PASSING 2) DIRECTION INDICATOR SWITCH ( ) Move the switch to the left in order to signal your intention to turn left; move the switch to the right to signal a right turn. Press the switch at the centre in to cancel the signal.
CAUTION Leaving the ignition switch in position “ ” when the engine is stopped may flatten the battery. After stopping the vehicle, stop the engine and then turn the ignition switch to position “ ”. 1 2) STARTER BUTTON ( ) When pressed, the starter button “ “, turns the engine over. See page 34 (STARTING) for starting procedure. DEACTIVATION When the key is inserted into the ignition switch and turned to “ the device is automatically disconnected.
2 Position ZADI 1 P ZADI PUSH PU IGNITION SWITCH STEERING LOCK The ignition switch (1) is positioned on the right side, near the steering tube. NOTE The key (2) operates the ignition switch /steering lock, the saddle lock and the glove compartment flap. Two keys are delivered along with the vehicle (one spare key). NOTE vehicle. Do not keep the spare key on the SH WARNING Never turn the key to position “ ” while riding or you might lose control of the vehicle.
1 Setting the clock: Setting the date: NOTE The clock must be set with the engine stopped, the vehicle at standstill and the direction indicators off. ◆ ◆ ABS 2 ◆ 3 ◆ DIGITAL CLOCK/DATE LIQUID CRISTAL DISPLAY NOTE The Displays only operate when the ignition switch is set to “ ”. Display functions (1): ◆ Normal display: hours and minutes. ◆ Date display: press the key SET (3), the month and the day are displayed for less than five seconds.
Press the MODE button repeatedly to select in the order: 6 2 7 8 9 10 5 ZADI mph PU SH AVG V BATT Km/h Km/l External temperature in ° C MODE Vmax SERVICE °C °F LAP CEV 11 Maximum speed (Vmax) + kph or mph MODE 12 Average speed AVG (kph or mph) MODE 4 3 1 MULTIFUNCTION LIQUID CRYSTAL DISPLAY When the ignition key (1) is set to “ “, all segments of the multifunction display come on (this is a test of all components).
Press the TRIP key repeatedly to access in the order: ZADI 3 PU Odometer (ODO) SH TRIP 4 7 1 6 5 Trip meter 2 TRIP DIGITAL ODOMETER NOTE These indications may only be reset NOTE The displays only operate when the when the odometer is displayed on the right digital display. ◆ Press the TRIP key (1) for more than three seconds. ignition switch is set to “ NOTE The displayed function will be reset.
3 1 7 8 6 ZADI 4 PU SH 2 5 aprilia TOOL KIT UNLOCKING/LOCKING THE SADDLE The tool kit (1) is fixed inside the helmet compartment under the saddle. ◆ To reach it: Raise the saddle, see page 23 (UNLOCKING / LOCKING THE SADDLE). The tool kit includes: – 4 mm Allen wrench; – Double head/flat-blade screwdriver; – handgrip for screwdriver; – 3 mm Allen wrench; – 16x70 mm socket wrench with hexagon ring; – 13 mm combination wrench; – spanner wrench with square snug; – tool bag.
3 1 2 SMALL STORAGE COMPARTMENT ◆ ◆ ◆ Push on the top section of the door (1). The door clicks open to give access to the compartment. To close the door, push gently until hearing an audible click. BAG HOOK HELMET HOOK WARNING Do not hang heavy or bulky bags on the hook, or this might adversely affect manoeuvrability and impair foot movement. The bag hook (2) is mounted to the inner shield at the front end. Maximum load allowed: 1.
MAIN COMPONENTS FUEL WARNING The fuel used to operate engines is highly flammable and becomes explosive under particular conditions. Refuelling and engine service should take place in a wellventilated area with the engine stopped. Do not smoke when refuelling or in the proximity of sources of fuel vapours. Avoid contact with open flames, sources of sparks or any other source which may ignite the fuel or lead to explosion.
LUBRICANTS ENGINE OIL Check engine oil level every 3000 km (1875 miles), see page 44 (CHECKING AND TOPPING UP OIL LEVEL). WARNING Prolonged or repeated contact with oil may cause severe skin damage. Wash your hands thoroughly after handling oil. NOTE Use oil meeting 5/W 40 specifications, see page 74 (LUBRICANT CHART). Wear latex gloves during servicing. CAUTION KEEP AWAY FROM CHILDREN. Do not overfill (top up beyond the “Max” level). DO NOT RELEASE INTOTHE ENVIRONMENT.
BRAKE FLUID - Recommendations NOTE This vehicle is fitted with front and rear disc brakes. Each braking system is operated by an independent hydraulic circuit. The information provided below applies to both braking systems. WARNING Ensure that the brake discs and brake linings have not become contaminated with oil or grease. This is particularly important after servicing or inspections. Make sure the brake lines are not twisted or worn. KEEP AWAY FROM CHILDREN.
CHECKING BRAKE FLUID LEVEL Check level as follows: -MIN- NOTE Place the vehicle on firm, level WARNING Do not ride when brake fluid level is below the “MIN” mark. ground. ◆ 1 ◆ ◆ NOTE This vehicle is fitted with front and rear disc brakes. Each braking system is operated by an independent hydraulic circuit. The information provided below applies to both braking systems. Brake fluid level decreases gradually as the brake pads wear down.
COOLANT 1 CAUTION Do not ride when coolant is below the “MIN” level. Check coolant level every 2000 km (1250 miles) and after a long trip. Have coolant changed at an aprilia Official Dealer every two years. WARNING Coolant is toxic when ingested. Contact with eyes or skin may cause irritation. In the event of contact with eyes, rinse repeatedly with abundant water and seek medical advice.
1 2 3 MAX MIN CHECKING AND TOPPING UP WARNING Wait for the engine to cool down before checking or topping up coolant level. Stop the engine and wait until it has cooled down. NOTE Place the vehicle on firm and level ground. ◆ Open the small storage compartment, see page 23 (GLOVE COMPARTENT). ◆ Check that coolant level in the expansion tank (1) is between the “MIN” and “MAX” marks. ◆ MIN = minimum level. MAX = maximum level.
1 Some of the tyre types approved for this vehicle are fitted with wear indicators. There are various types of wear indicators. Inspect tread surface and check for wear. Badly worn tyres adversely affect traction and handling. Enquire about correct wear inspection procedure with your supplier. Old tyres may not ensure full grip due to material ageing – even when they are still within the wear limit – and must be replaced. TYRES This vehicle is fitted with tubeless tyres.
MUFFLER/EXHAUST SILENCER WARNING Tampering with the noise control system is prohibited. 2 Tyre replacement and repair, and wheel servicing and balancing are delicate operations. They should be carried out using adequate tools and are best left to experienced mechanics. Have your tyres and wheels serviced at an aprilia Official Dealer or a specialised tyre repairer. New tyres may be coated with an oily film. Drive carefully until covering several kilometres. Never apply non-specific products to the tyres.
INSTRUCTIONS FOR USE WARNING Check the vehicle before each ride to ensure safe riding. See the chart at the side (PRERIDE CHECKS CHART). Failure to do so may lead to severe injury or vehicle damage. If you are not clear about the operation of the vehicle controls or believe that any vehicle components might be malfunctioning, do not hesitate to contact an aprilia Official Dealer. A quick check is done in no time, but does wonders for your safety.
1 2 3 6 PU SH PASSING MODE 4 7 5 STARTING ◆ WARNING Exhaust emissions contain carbon oxide, which is a poisonous gas and extremely harmful if inhaled. Never operate the engine in an enclosed place. Make sure the area is well ventilated before starting the engine. Failure to heed these warnings may lead to loss of conscience or even death. Do not stand on the vehicle when starting the engine. Do not start the engine when the vehicle is on the side stand.
DIFFICULT STARTING 4 The fuel system manages starting according to engine temperature, ambient temperature and pressure. ABS 7 ◆ Do not open the throttle while pressing the starter button “ ” (7) and release the button as soon as the engine starts. WARNING After the engine has started, the engine oil ” (4) must go out. If the pressure light “ oil light stays on or comes on during normal operation, it means that oil pressure in the circuit is too low.
WARNING 2 If you are riding solo, make sure that the passenger footrests are folded. While driving, keep your hands on the grips and your feet on the footrests. NEVER DRIVE IN ANY POSITION OTHER THAN THOSE INDICATED. 1 MOVING OFF - RIDING NOTE Before riding the vehicle, carefully read the “Safe riding” chapter, see page 5 (SAFE RIDING).
WARNING WARNING Avoid harsh accelerations and slow down gradually or you might lose control of the vehicle. Avoid harsh braking. Slow down and apply both brakes. Adjust the pressure on the brakes to decelerate gradually. Using one brake only reduces braking force significantly and may lock a wheel resulting in loss of grip. To stop while riding uphill, close the throttle and simply use the brakes to keep the vehicle steady.Using the engine to keep the vehicle steady may result in the converter overheating.
RUNNING-IN STOPPING NOTE Top acceleration and speed are only obtained after covering the first 1000 km (625 mi). Observe the following instructions: ◆ Do not flip the throttle open abruptly when the engine is running at low speed, both during and after the running-in period. ◆ 0-100 km (0-62 mi) Apply the brakes gently and avoid hard, prolonged braking until covering the first 100 km (62 mi). This will allow the brake pad lining to wear in properly rubbing on the brake discs.
SUGGESTIONS TO AVOID THEFT 4 5 6 4 5 7 NEVER leave the ignition key in the switch and always use the steering lock. Park the vehicle in a safe place, possibly in a garage or an area protected by security. If possible, use the suitable aprilia “Body-Guard” armoured cable or an additional anti-theft device. Make sure to have all the necessary documents and the Excise Duty stamp. PLACING THE VEHICLE ON THE STAND ◆ Read page 38 (STOPPING) carefully.
NOTE The vehicle is fitted with an immobilizer anti-theft system MAINTENANCE by an electronic system that prevents engine starting unless an authorised key is used - for added security. The immobilizer system is automatically activated each time the ignition key is removed from the switch. Keep the second key in a safe place, as you cannot make any copy once lost. If this should be the case, many parts of the vehicle, locks included, will have to be changed.
PERIODIC MAINTENANCE CHART OPERATIONS TO BE CARRIED OUT BY THE aprilia Official Dealer Components Post running-in [1000 km (625 mi)] Every 6000 km (3750 mi) or 8 months Every 12000 km (7500 mi) or 16 months Carburetor – idle rpm (CO) ➀ Throttle cable (adjustment) ➀ ➀ Converter belt ➂ Steering bearings and steering ➀ ➀ Wheel bearings ➀ Fuel filter every 24000 km (15000 mi): ➀ every 48000 km (30000 mi): ➂ Engine oil filter every 6000 km: ➂ Valve clearance ➃ then after 18000 Km Brake systems ➀ ➀ Cooling sy
OPERATIONS TO BE CARRIED OUT BY THE aprilia Official Dealer (CAN BE CARRIED OUT BY THE USER AS WELL) Post running-in [1000 km (625 mi)] Every 6000 km (3750 mi) or 8 months Battery – Electrolyte level Spark plug ➀ ➀ ➀ Injection – Idle rpm ➀ Components Throttle operation ➀ ➀ Brake locking operation ➀ ➀ Lighting system ➀ ➀ Brake fluid ➀ ➀ Coolant ➀ ➀ Beam setting – operation every month: ➀ Wheels / tyres and inflation pressure Battery terminals torque ➀ Suspensions ➀ Front and rear
1 IDENTIFICATION DATA It is a good rule to write down the frame and engine numbers in the space provided in this manual. The frame number can be used for the purchase of spare parts. FRAME NUMBER The frame number is stamped on the central frame tube. To expose the frame number, open the guard (1). ENGINE NUMBER The engine number is stamped near the lower support of the rear shock absorber.
1 2 4 1 MAX MIN 3 CHECKING AND TOPPING UP ENGINE OIL LEVEL Read page 26 (LUBRICANTS), page 40 (MAINTENANCE) and page 74 (LUBRICANT CHART). CHECKING LEVEL NOTE Place the vehicle on firm and level ground. ◆ Place the vehicle on the centre stand. WARNING The engine and exhaust system components stay hot for some time even after the engine has been stopped. Wear heat gloves before handling these components or allow for the engine and the exhaust system to cool down. ◆ Stop the engine and let it cool down.
CHANGING ENGINE OIL AND THE ENGINE OIL FILTER Read page 26 (FUEL), page 40 (MAINTENANCE) and page 74 (LUBRICANT CHART). NOTE Place the vehicle on firm and level ground. ◆ Place the vehicle on the centre stand. WARNING The engine and exhaust system components stay hot for some time even after the engine has been stopped. Wear heat gloves before handling these components or allow for the engine and the exhaust system to cool down. ◆ Stop the engine and let it cool down.
Unscrew and extract the plug/dipstick (1). Clean the part in contact with the oil with a clean cloth. ◆ Tighten the plug/dipstick (1) fully into the filler hole. ◆ Extract the plug/dipstick (1) again and check oil level on the dipstick: MAX = maximum level; MIN = minimum level. ◆ ◆ ◆ 2 Correct level is achieved when the oil reaches or is just below the dipstick MAX level mark. WARNING Oil level must be between the MAX and MIN level mark. Incorrect oil level will cause severe engine damage.
Have oil changed at an aprilia Official Dealer. 3 WARNING Make sure not to spill oil on the rear brake disc while changing oil. ◆ Unscrew and extract the plug/dipstick (1). ◆ Release and remove the transmission oil drain screw (2). ◆ Let all transmission oil drain out. Collect it in a container with adequate capacity. ◆ Fit and tighten the transmission oil drain screw (2). ◆ Fill about 250 cc of the specified oil into the transmission. ◆ Screw and tighten the plug/dipstick (1).
6 CHECKING THE BRAKE PADS FOR WEAR 7 Read page 27 (BRAKE FLUID Recommendations), (DISC BRAKES) and page 40 (MAINTENANCE). NOTE The following instructions apply to both braking systems. 7 CAUTION When raising the air cleaner cover, take care not to disconnect the intake union from filter housing. ◆ Raise air cleaner cover (6) with care. ◆ Remove the air cleaner (7). Check the brake pads for wear after the first 1000 km (625 miles) and every 2000 km (1250 miles) afterwards.
2 1 1,5 mm C WARNING Inspect the brake pads before each ride. This is a quick inspection procedure to determine brake pads wear: ◆ Place the vehicle on the centre stand. ◆ Visually inspect the area between brake disc and brake pads proceeding as follows. FRONT BRAKE CALIPERS – Check the pads of both calipers looking from the bottom up at the front end. REAR BRAKE CALIPER – Check both pads (C) looking from the bottom up at the rear end.
CHECKING THE FRONT AND REAR SUSPENSION Read page 40 (MAINTENANCE) carefully. CAUTION Have front suspension oil changed at an aprilia Official Dealer, who can ensure you an accurate and prompt service. 1 Have the front suspension oil changed every 30000 km (18750 miles) or every 4 years. 1 2 CHECKING THE STAND Read page 40 (MAINTENANCE) carefully. WARNING FOR THE SIDE STAND ONLY Caution: the vehicle might fall or tip over. The side stand folds up automatically when you put the vehicle upright.
1 REAR SUSPENSION ADJUSTMENT The rear suspension is managed by two shock absorbers that control compression and rebound damping. The shock absorbers are connected to the engine through silent blocks. Factory setting is designed to suit riders weighing about 70 Kg. Turn the ring nut (1) using the supplied lockring wrench to change setting so as to meet individual requirements (see chart). CAUTION Both shock absorbers must be set to the same setting.
1 CAUTION Ensure that the vehicle is supported safely. Rock the fork back and forth in the direction of travel. ◆ STEERING DAMPER Read page 40 (MAINTENANCE) carefully. CHECKING ENGINE PIVOT SHAFT Read page 40 (MAINTENANCE) carefully. The steering damper can be adjusted in order to achieve the correct setting when carrying the full load (rider + passenger + luggage). Check for play in the engine pivot shaft bushes at regular intervals. CAUTION While rocking the fork, watch for looseness in the stand.
1 3 2 6 3 4 REMOVING THE RIGHT AND LEFT INSPECTION COVERS Read page 40 (MAINTENANCE) carefully. ◆ ◆ ◆ Place the vehicle on the centre stand. Lift by hand RH or LH mat (1) and remove it. Release and remove the screw (2). CAUTION REMOVING THE FRONT FAIRING Proceed with the utmost care. Do not damage the fixing tabs (3) and their seats. Handle plastic and paint-finished components with care to avoid scratching or damage.
CAUTION Handle plastic and paint-finished components with care to avoid scratching or damage. 2 ◆ ◆ 3 3 Lift the rear-view mirror (2) to remove. Collect the cover (1). ABS 1 REMOVING THE REAR-VIEW MIRRORS Read page 40 (MAINTENANCE) carefully. The following instructions apply to both rearview mirrors. ◆ Place the vehicle on the centre stand. NOTE Make sure the individual components of the left and right rear-view mirrors do not become mixed up. Store them away separately. ◆ Unscrew the cover (1).
9 5 8 4 6 7 ◆ ◆ ◆ Slightly move the front cover wings apart, as shown by arrows “A” so as to release the meshing tabs from front fairing. Slightly raise cover lower part, as shown by arrow “B”. Pull the front cover (5) gently to remove. CAUTION If not so: Place the motorcycle on the centre stand. ◆ Take off the rubber gaiter (6). ◆ Loosen the locknut (7). ◆ Rotate the adjuster (8) until setting the specified free play. ◆ After adjusting, tighten the locknut (7) and check free play again.
1 SPARK PLUG 0,7-0,8 mm Removal and cleaning: WARNING Read page 40 (MAINTENANCE) carefully. Check the spark plug every 6000 km (3750 mi) and change it every 12000 Km (7500 mi). To avoid any burns, allow the engine and muffler to cool down completely before proceeding. At regular intervals, remove the spark plug and clean off any carbon deposits or replace as required.
WARNING FIRE HAZARD! Keep fuel and other flammable products away from electric components. Battery fluid is toxic and caustic. It contains sulphuric acid and contact with skin will cause severe burns. Wear protective clothing and a face or eye protection before servicing the battery. In case of contact with skin, rinse with plenty of fresh water. In case of contact with eyes, rinse with plenty of water for fifteen minutes and contact an eye specialist without delay.
3 4 6 7 5 2 1 REMOVING THE BATTERY COVER Read page 57 (BATTERY). NOTE Place the vehicle on firm and level ground. ◆ Make sure that the ignition switch is in position “ ”. ◆ Raise the saddle, see page 23 (UNLOCKING/LOCKING THE SADDLE). ◆ Remove the moquette carpet from the helmet compartment. ◆ Loosen and remove the two screws (1). ◆ Remove battery cover from below (2). Take care not to damage the upper tabs (3). ◆ Disconnect helmet compartment light connector (4). ◆ Remove battery cover (2).
CHARGING THE BATTERY ◆ ◆ ◆ ◆ ◆ ◆ CHECKING BATTERY FLUID LEVEL To check the battery fluid level: ◆ Remove the battery cover, see page 58 (REMOVING THE BATTERY COVER). ◆ Make sure that battery fluid level is between the MIN and MAX marks on the battery. If not so: ◆ Remove the battery caps. CAUTION Top up with distilled water only. Do not exceed the MAX mark, because battery fluid expands when the battery is under charging. ◆ Add distilled water until achieving correct level.
2 3 4 5 6 9 1 7 REPLACING THE FUSES Read page 40 (MAINTENANCE) carefully. CAUTION Never attempt to repair a defective fuse. Never use a fuse of a rating other than specified. This could damage the electrical system or cause a short circuit, with the risk of fire. NOTE When a fuse fitted in a particular position keeps blowing frequently, there might be a short circuit or overloading. When this is the case, contact an aprilia Official Dealer.
10 11 12 1 ARRANGEMENT OF MAIN FUSES (BATTERY COMPARTMENT) – 30-A fuse (10) From battery to: ignition switch, fuse (2), helmet compartment light, cooling fan, dashboard permanent power supply. – 30-A fuse (11) From battery to: voltage regulator, fuse (3), fuse (5). – 30-A fuse (12) Spare fuse. VERTICAL ADJUSTMENT OF THE HEADLIGHT BEAM To set beam height: ◆ This is a quick beam inspection procedure. Place the motorcycle ten metres away from a vertical wall.
BULBS Read page 40 (MAINTENANCE) carefully. WARNING 2 1 Fire hazard! Keep fuel and other flammable products away from electric components. CAUTION HORIZONTAL ADJUSTMENT OF THE HEADLIGHT BEAM Remove the front cover, see page 54 (REMOVING THE FRONT COVER). Adjust beam as follows: ◆ Turn the knob (as shown in the picture) at the front of the vehicle. ◆ Turn CLOCKWISE to move the beam to the RIGHT (as viewed from riding position).
4 5 6 3 7 NOTE Insert the bulb into the bulb holder matching the two locating pegs with their guides in the bulb holder. ◆ Fit a new bulb of equal rating. Ensure it is positioned correctly. ◆ Reverse removal procedure to install the bulb. RIGHT turn indicator: Take out the auxiliary fuse carrier (3) so as to make disassembly operations easier. ◆ Proceed as described for the left turn indicator. ◆ NOTE To change bulbs, you can also remove the loudspeakers covers.
4 2 5 5 6 6 3 1 HIGH BEAM BULBS ◆ Rotate the bulb socket/bulb (1) anticlockwise and extract it from the seat in the reflector. CAUTION PARKING LIGHT BULBS CAUTION Do not pull on the wiring to remove the bulb holder. To extract the bulb socket/bulb from the seat, try to avoid damaging the two tabs (2). ◆ Remove the bulb (2). Replace it with a new one of the same rating. Upon reassembly, carry on the same operations in reverse order.
NOTE Insert the bulb into the bulb holder matching the two locating pegs with their guides in the bulb holder. 8 9 ◆ 2 Fit a new bulb of equal rating. Ensure it is positioned correctly. NOTE Make sure that the protective shield 7 locates correctly into its seat on refitting. 1 10 CAUTION ◆ Remove knob (7) fixing rear light to vehicle. CAUTION Do not force or pull on the wiring. ◆ To remove the tail light (8), slide out the upper part first and then move it apart from its seat.
6 2 7 3 1 4 5 REPLACING THE HELMET COMPARTMENT LIGHT BULB CHANGING THE THIRD STOP BULBS ◆ Read page 62 (BULBS) carefully. Carefully read page 62 (BULBS). ◆ ◆ ◆ ◆ ◆ To replace the bulb: Raise the saddle, see page 23 (UNLOCKING/LOCKING THE SADDLE). Release and remove the screw (1) securing the transparent cover to the battery cover. Remove the transparent (2) by pulling it downwards. CAUTION Do not pull on the wiring to extract the bulb holder. ◆ ◆ Grasp the bulb holder (3) and pull to extract.
9 TRANSPORT WARNING 8 NOTE At reassembly, position correctly the protective shield into its seat. CAUTION Tighten screw (7) with extreme care not to damage the protective shield. ◆ Before transporting the vehicle, drain all fuel from the fuel tank and the carburettor, see under(DRAINING THE FUEL TANK) and make sure that they are fully dry. ◆ During transport, the vehicle must be well secured in an upright position to avoid fuel, oil and coolant leaks. If stranded, do not have the vehicle towed.
CLEANINGCLEANING WARNING Braking efficiency may be temporarily impaired after washing the vehicle, as the friction surfaces of the braking systems may be wet. Remember that braking distance will be longer. Operate the brakes repeatedly to restore normal operation. Perform the recommended pre-ride checks, see page 33 (PRE-RIDE CHECKS CHART).
ZADI PU SH LONG INACTIVITY When storing the vehicle away for long periods, some precautions are necessary to avoid damage due to prolonged inactivity. Minor repairs should not be postponed, lest you forget them. A general check-up of the bike is also recommended. Proceed as follows: ◆ Drain the fuel tank and the carburettor completely, SEE PAGE 67 (DRAINING THE FUEL TANK). ◆ Remove the spark plug, see page 56 (SPARK PLUG). ◆ Pour a teaspoon of engine oil (5-10 cu cm) into the cylinder.
TECHNICAL DATA Description DIMENSIONS Max length Max width Max height (incl. windshield) Rider saddle height Wheelbase Minimum ground clearance Weight in running order Type ENGINE No. of valves No.
Description CAPACITIES Fuel (including reserve) Fuel reserve Engine oil - engine oil and engine oil filter change - oil change at engine overhaul Transmission oil Coolant (50% water + 50% anti-freeze with ethylene glycol) Front fork fluid Saddle Max load (rider +luggage) Max load (rider +passenger +luggage) 17 l 4l 1500 cu cm 1700 cu cm approx. 250 cu cm 1.
Description SUSPENSION Front Travel Rear Wheel travel BRAKES WHEELS TYRES Hydraulic telescopic fork 100 mm Two double-acting hydraulic shock absorbers with 5 positions for spring preload adjustment 100 mm Front Combined Rear Type Front Rear Light alloy 15 x 3.00 14 x 3.75 Type Front Rear Tubeless 120 /70 -15 M/C 56R 140 /60 -14 M/C REINF.
Description IGNITION Type Timing advance Standard SPARK PLUG ELECTRIC SYSTEM As an alternative Electrode gap Battery Fuses Permanent-wound magnet generator Low beam / High beam BULBS WARNING LIGHTS Front parking light Rear/front direction indicators Tail light / brake light Helmet compartment light Number plate light Dashboard light Third stop light Turning indicator lights Engine oil pressure Low beam light High beam light Low fuel light Brake pads wear High coolant temperature C.D.I.
LUBRICANT CHART (Recommended) engine oil: SUPERBIKE 4, SAE 5W - 40 or 4T FORMULA RACING, SAE 5W - 40. As an alternative to recommended oils, top brand oils meeting or exceeding A.P.I. SJ specifications can be used. F.C., SAE 75W - 90 or GEAR SYNTH, SAE 75W - 90. (Recommended) transmission oil: As an alternative to recommended oils, top brand oils meeting or exceeding A.P.I. GL3 specifications can be used. (Recommended) fork oil: F.A. 5W, F.A.
Official Dealers and Service Centres THE VALUE OF SERVICE Thanks to ongoing technical updates and product-specific technical training, aprilia Authorised Network engineers are familiar with every detail of this motorcycle and have the special equipment required for correct maintenance and repair. A vehicle kept in sleek running order is a reliable vehicle.
Distributors 76 use and maintenance Atlantic 500
Distributors use and maintenance Atlantic 500 77
WIRING DIAGRAM - Atlantic 500 43 39 ! SCROLL 28 1 R/Bi V B 55 46 R B V/G B R B M/Bi 1 V/G 2 Az/R 3 Ar 4 R/B 5 Vi 6 B 7 Ro/G 8 M 9 R 10 M/G 11 B/N 12 Gr/R 13 Az 14 Az/V 15 Ro/G 16 Ar/N 17 Ro/N 18 Vi/N 19 Ar/Bi 20 G 21 Gr 22 N 23 Ro 24 25 Gr/N 26 N G V/G B Az G B B Ar/N 1 24 V/N V/N R/Bi R/Bi V/R B G B 15A C 15A E 3A A 15A D 15A F 25 V/R R/Bi R/Gr V Ar/N Ar/V Ar 6 P 7 8 12 9 10 11 1 R/Bi B/Bi 30A V/R 20A R/Bi 22 R R N G G G N 1 R R G G G N N V/R V/R 1 G G G N V M 5
WIRING DIAGRAM KEY - Atlantic 500 1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 11) 12) 13) 14) 15) 16) 17) 18) 19) 20) 21) 22) 23) 24) 25) 26) 27) 28) 29) 30) 31) 32) Multiple connectors RPM sensor Stepper motor Coil Spark plug Fuel injector Fuel pump Fuel level sensor Injection main relay (with diode) Injection auxiliary relay Side stand switch Lambda sensor (not available) Throttle sensor Engine air thermistor Dashboard/engine H2O thermistor Fan Voltage regulator Flywheel Battery Starter relay Starter motor Main fuses
REMARKS Aprilia PURCHASE ONLY GENUINE SPARE PARTS 80 use and maintenance Atlantic 500
REMARKS Aprilia PURCHASE ONLY GENUINE SPARE PARTS use and maintenance Atlantic 500 81
REMARKS Aprilia PURCHASE ONLY GENUINE SPARE PARTS 82 use and maintenance Atlantic 500
REMARKS Aprilia PURCHASE ONLY GENUINE SPARE PARTS use and maintenance Atlantic 500 83
aprilia s.p.a. wishes to thank its customers for the purchase of this vehicle: – Do not dispose of oil, fuel, polluting substances and components in the environment. – Do not keep the engine running if it isn’t necessary. – Avoid disturbing noises. – Respect nature.
