INSTALLATION AND OPERATING INSTRUCTIONS APPM SERIES IRON REDUCTION FILTRATION SYSTEMS MODELS: APPM100 APPM150 APPM200 APPM100M APPM150M APPM200M Installer, please leave with homeowner. Homeowner, retain for future reference.
SAFETY INFORMATION Read, understand, and follow all safety information contained in these instructions prior to installation and use of the APPM Series Iron Reduction Filtration System. Retain these instructions for future reference. Failure to follow installation, operation and maintenance instructions may result in property damage and will void warranty. This product includes a GAST® component. Please refer to GAST website at www.gastmfg.
TABLE OF CONTENTS SECTION DESCRIPTION 1 GENERAL INFORMATION 2 BEFORE INSTALLATION 3 INSTALLATION 4 BACKWASHING INSTRUCTIONS 5 TROUBLESHOOTING 6 SPECIFICATIONS AND OPERATING DATA 7 MAINTENANCE 8 LIMITED WARRANTY SECTION 1: GENERAL INFORMATION This APPM Series Iron Reduction Filtration System reduces dissolved, precipitated and bacterial iron from your water supply. In addition, the system reduces manganese and hydrogen sulfide, as well as elevating low pH.
SECTION 2: BEFORE INSTALLATION INSPECTING AND HANDLING YOUR FILTRATION SYSTEM: Inspect the equipment for shipping damage. If damaged, notify the transportation company and request a damage inspection. Handle the filter unit with care. Damage can result if dropped or if set on sharp, uneven projections on the floor. Do not turn the filter unit upside down.
sure tank (when pump shuts off). This figure represents CYCLE TIME. 2. With the pressure tank full, draw water into a container of known volume, measure the number of gallons drawn until the pump starts again. This is DRAW-DOWN. Divide this figure by CYCLE TIME and multiply the result by 60 to arrive at the PUMPING RATE in gallons per minute (gpm). To aid in your calculation, insert the data in the following formula: DRAW-DOWN _____ ÷ CYCLE TIME _____ x 60 = PUMPING RATE _____ (gals.) (secs.
SECTION 3: INSTALLATION Proper installation sequence of water conditioning equipment is very important. Refer to the diagram following for your particular water supply.
MOUNTING & SET-UP INSTRUCTIONS FOR GAST LOA-P109-AA COMPRESSOR UNIT Prior to using the system, some assembly and adjustments are required. Please locate these parts and ensure all items are present. These items are required to mount and set-up the GAST LOA-P109-AA Compressor assembly as well as to connect the tubing to the GAST LOA-P109-AA Compressor and aeration tank.
IMPORTANT NOTE It is suggested that a licensed electrician perform the wiring needs for this application to ensure the electrical connections are made in accordance with the NEC and local codes and standards. FS1 Specifications: Compressor Specifications a. 15 Amp Max @ 110 VAC a. 120 VAC b. 0.5 gpm minimum actuation flow b. 1/16 HP c. 110˚ F maximum temperature c. 0.05 KW d. 1575 RPM (@ 60Hz) GAST LOA-P109-AA Compressor Set-Up: 1.
SYSTEM AND PLUMBING SET-UP INSTRUCTIONS CAUTION To reduce the risk associated with property damage due to water leakage: • Installation must comply with existing state or local plumbing codes, even if they are contrary to our instructions. • Do not use a torch or other high temperature sources near filter system, cartridges, plastic fittings or plastic plumbing. • On plastic fittings, never use pipe sealant or pipe dope. Use PTFE thread tape only, pipe dope properties may deteriorate plastic.
Step 4 Once the filter media has been loaded, fill the media tank with water using a pail or water hose to saturate the media and expel any air out of the filtration system. Remove the centering tool from the distributor tube and the fill funnel from the opening of the mineral tank. Step 5 Use silicone lubricant to lubricate the distributor tube, control valve o-ring and pilot tube o-ring.
Step 8 The drain line connection can utilize either a 3/4” NPT or a 5/8” COMPRESSION connection. To utilize the 5/8” connection use the provided nut and insert sleeve with a 5/8” OD rigid or semi-rigid material. Slide the nut over the tubing or piping first, and then insert the sleeve into the piping or tubing until flush. Finally insert piping or tubing in the drain elbow and thread the nut onto the elbow and hand tighten only.
HOW TO SET TIME OF DAY STEP 1 SET Step 1) Press SET Step 2) Use ▲ and ▼ to adjust the current time hour. Time display will be 12 hour with PM indicator with 60 Hz line frequency detection on power-up. Time display will be 24 hour without the PM indicator with 50 Hz line frequency on power-up. Press SET and proceed to step 3. Step 3) Use ▲ and ▼ to adjust the current time minutes. Press SET to exit Set Time of Day. STEP 2 Regen Min. Fill Regen Time Time PM Days To Regen SET STEP 3 Regen Min.
TO SET TIME OF REGENERATION AND DAYS BETWEEN REGENERATION STEP 1 Follow these steps for initial set-up of or to make adjustments to the time of regeneration and/or the days between regenerations. The number of days between regenerations may need to be varied based on usage and water conditions. SET 3 seconds STEP 2 Regen Min. Fill Regen Time Time PM Days To Regen SET STEP 2 Set Regeneration Time Hour. Set the time for regeneration to start using the ▲ and ▼ arrows. Press SET to go to the next step.
Control Valve Function and Cycles of Operation The AC adapter comes with a 15 foot power cord that is designed for use with the control valve. The AC adapter is for dry location use only. If the power goes out, only the time of day needs to be reset. All other settings are permanently stored in the non-volatile memory. The following chart shows the time for the backwash and rapid rinse cycles for the three available programming options.
CAUTION To reduce the risk associated with property damage due to water leakage: • Read and follow Use Instructions before installation and use of this system. • Installation must comply with existing state or local plumbing codes. IMPORTANT NOTES • Failure to follow instructions may result in leakage and will void warranty. Special Service Instructions: Under normal circumstances removal of valve should never be required.
BYPASS VALVE OPERATION Figure Figure 8 7 Figure9 8 Figure Figure109 Figure Figure Figure1110 3-11
Section 4: BACKWASHING INSTRUCTIONS Periodic BACKWASHING of the APPM Series Iron Reduction Filtration System bed is required to flush out the entrapped iron that has accumulated. This procedure is performed automatically at 1:00 a.m. for a period of approximately ten (10) minutes, and will not interfere with a softener regeneration which is usually set for 2:00 a.m.
BACKWASHING FREQUENCY SCHEDULES MODEL: APPM100/APPM100M Persons in Family IRON CONTENT (PPM) 2 4 6 8 10 1 1 1 1 1 1 2 1 1 1 1 1 3 1 1 2 2 2 4 1 1 2 2 2 5 1 1 2 2 3 6 1 2 2 3 3 MODEL: APPM150/APPM150M Persons in Family IRON CONTENT (PPM) 2 4 6 8 10 1 1 1 1 1 1 2 1 1 1 1 1 3 1 1 1 1 2 4 1 1 1 2 2 5 1 1 1 2 2 6 1 1 2 2 3 MODEL: APPM200/APPM200M Persons in Family 2 4 IRON CONTENT (PPM) 6 8 10 1 1 1 1 1 1 2 1 1 1
Section 5: TROUBLESHOOTING - CONTROL VALVE Problem 1. Timer does not display time of day Possible Cause Solution a. AC adapter unplugged a. Connect power b. No electric power at outlet b. Repair outlet or use working outlet c. Damaged AC adapter c. Replace AC adapter d. Damaged PC board d. Replace PC board 2. Timer does not display correct time of day a. Switched outlet a. Use an unswitched outlet b. Time of day not set correctly b. Reset time of day 3.
Section 5: TROUBLESHOOTING - GENERAL PROBLEM 1) 2) 3) 4) Water CLEAR when drawn, turns RED upon standing (Stain producing). Water RED when drawn from tap. Excessive pressure loss through filter. “Milky” or “bubbly” water (appears to contain small bubbles which do not quickly dissipate). POSSIBLE CAUSE SOLUTION A. Insufficient air injection. A. Check for proper compressor operation. B. Bypass open or leaking. B. Close bypass valve and/or repair as necessary. C.
Section 6: SPECIFICATION & OPERATING DATA ITEM Filter Media Volume, (Note 1) Cu ft. (Cu meters) APPM100 APPM100M APPM100DM APPM100MDM APPM150 APPM150M APPM150DM APPM150MDM APPM200 APPM200M APPM200DM APPM200MDM 1.0 (0.02) 1.5 (0.04) 2 (0.06) Gravel Underbed, Lbs. (kg) 13 (5.9) 13 (5.9) 18 (8.2) Nominal Capacity, (ppm-gal) 45,000 45,000 60,000 Flow Rate gpm, (Note 2) Service – gpm (lpm) Backwash – gpm (lpm) 5 (19) 5.3 (20) 7 (26.5) 5.3 (20) 9 (34) 7.5 (28.
Section 6: SPECIFICATIONS & OPERATING DATA (COMPONENTS PARTS LIST) Ref No.
Section 6: SPECIFICATIONS & OPERATING DATA (COMPONENTS ASSEMBLIES) Iron Reduction Filtration System ASSEMBLIES AND COMPONENTS DRIVE CAP ASSEMBLY, DOWNFLOW PISTON, AND SPACE STACK ASSEMBLIES Reference No. Part No.
Section 6: SPECIFICATIONS & OPERATING DATA (FRONT COVER AND DRIVE ASSEMBLY) Reference No. 1 2 3 4 5 6 NOT SHOWN NOT SHOWN NOT SHOWN Part No.
Section 6: SPECIFICATIONS & OPERATING DATA (QUICK CONNECT BYPASS) Part Number V3006 Reference No. 1 2 3 Part No.
Section 6: SPECIFICATIONS & OPERATING DATA (INSTALLATION FITTING AND ASSEMBLIES) Quick Connect Assemblies Part # V3007-02 1” Copper Brass Sweat Adapter Reference No. 1 2 3 4 Part No. V3151 V3150 V3105 V3188 Description: 1” Brass Sweat Assembly 1” Quick Connect Nut 1” Quick Connect Split Ring 1” Quick Connect O-Ring 215 1” Quick Connect Brass Sweat Assembly Quantity 2 2 2 2 4 3 1 2 Part # V3007-04 Part No. V3151 V3150 V3105 V3164 Reference No.
Section 6: SPECIFICATIONS & OPERATING DATA (INSTALLATION FITTING AND ASSEMBLIES CONTINUED) Reference No. 1 2 3 4 5 6 7 7 7 Part No. Description H4615 PKP10T58S-BLK V3192 V3158-01 V3163 V3159-01 V3162-053 V3162-075 V-3262-100 Elbow Locking Clip 5/8” Insert Sleeve Quick Connect 3/4” Drain Elbow Nut Quick Connect 3/4” Drain Elbow O-ring 019 Drain Line Flow Control Retainer Assembly 5.3 gpm Drain Line Flow Control Button 7.5 gpm Drain Line Flow Control Button 10.
Section 7: MAINTENANCE Plumbing System Clean-Up For your new system to operate properly, you may need to clean the entire plumbing system of the precipitated iron that has collected in it or iron “bleed” (staining) will continue to be a problem. The plumbing system includes all water treatment equipment (such as water softeners), water heaters, toilets, and dishwashers. Please refer to the appropriate owner’s manual for instructions.
APPM Aeration Tank Maintenance (MAXAPRT) The following components that make up the “MAXAPRT” aeration tank will require maintenance from time to time. Air Release Valve (AR1). This is the air release device that controls the amount of air that is retained in the aeration tank. We recommend cleaning this air release valve at least once every six (6) months to help prevent plugging of the dip tube. To perform this task: 1.
Section 8: LIMITED WARRANTY Limited Warranty: 3M Purification Inc. warrants this Product to be free from defects in material and workmanship during normal use for the warranty period set forth below. The warranty period commences from the date of purchase. This warranty does not cover failures resulting from abuse, misuse, alteration or damage not caused by 3M Purification Inc. or failure to follow installation and use instructions.
3M Purification Inc. 400 Research Parkway Meriden, CT 06450 1-800-222-7880 www.aquapure.com • www.3Mpurification.com INSTR2220 0313 Aqua-Pure is a trademark of 3M Company used under license. 3M is a trademark of 3M Company. All other trademarks are property of their respective owners. © 2013 3M Company. All rights reserved.
