31-DVI33N Gas Fired Vented Room Heater (Direct Vent) USERS’ INSTALLATION OPERATION and MAINTENANCE MANUAL WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. WHAT TO DO IF YOU SMELL GAS: ∗ Do not try to light any appliance.
INTRODUCTION Congratulations on choosing an Archgard Gas Fireplace! The 31-DVI33N is one of the most advanced Direct Vent Insert heaters available today. It is solidly designed using the latest technology and manufactured to the highest quality. It is our aim to provide you with an appliance for many trouble-free years of reliable service. Some of the many features of your 31-DVI33N are: • Heater Classification The 31-DVI33N is classified as a heating appliance.
TABLE OF CONTENTS Caution and Safety Instructions 5 Appliance Certification, Installation Codes and Specifications 6 Rating Plate 7 Control Panel Locations 8 Appliance Dimensions and Minimum Requirements for Fireplace Dimensions 9 Factory Built (metal) Fireplace Requirements 10 Clearance to Combustibles 11 Gas Connections 12 Conversion Kit Instructions Appliance Description, Leveling the Appliance and Electrical Requirements Venting Instructions Surround Installation and Rocker Switch Wirin
31-DVI33N 5 CAUTION FOR YOUR SAFETY - Do not install or operate your Archgard 31-DVI33N without reading and understanding this manual. Any installation or operational deviation from this instruction manual voids the Archgard Industries Warranty and may prove hazardous. This appliance must be installed by a qualified gas installer and the installation must conform to the installation codes. Provide adequate clearance around air openings. Never obstruct front openings.
31-DVI33N 6 APPLIANCE CERTIFICATION This appliance was listed by LABTEST Certification Inc to the following USA and Canadian gas appliance standards. - ANSI Z21.88-2009/CSA 2.33-2009 Vented Gas Fireplace Heaters - CAN/CGA-2.17-M91, Gas-Fired Appliances for Use at High Altitudes -CSA P.4.1-09 testing method for measuring annual fireplace efficiency. The listing label is attached to the appliance on the bottom right side of the appliance.
31-DVI33N RATING PLATE 7
31-DVI33N 8 CONTROL PANEL LOCATIONS The control panels can be mounted in the following different ways. They are shipped in the “Controls In” configuration. They can be moved to the “Controls Out” configuration by removing the two mounting screw on each side and swinging the panels out and replacing the screws.
31-DVI33N 9 MINIMUM FIREPLACE DIMENSIONS Min flue size required 4” (102) x 7” (178) SIDE VIEW TOP VIEW K L M J TOP VIEW CONTROLS OUT DIMENSIONS “Controls Out” DIMENSIONS “Controls In” J 20-1/4” (514 mm) 20-1/4” (514 mm) K 14” (356 mm) 15 1/2” (394 mm) L 19” (483 mm) 19” (483 mm) M 30” (762 mm) 33 1/2” (851) TOP VIEW CONTROLS IN WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in pr
31-DVI33N 10 Factory –Built (metal) Wood-Burning Fireplace Requirements Any parts that are removed must be saved and re-installed if the insert is ever removed. The damper (A) and grate (B) must be removed The smoke shelf ©, internal baffles (D), screen ( E), masonry lining or refractory (G and I), and metal or glass doors (F) may be removed.
31-DVI33N 11 CLEARANCES TO COMBUSTIBLES WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury or loss of life. CAUTION: This appliance is designed for use in any masonry or factory-built, wood-burning fireplace. It cannot be enclosed by combustible material and used as a built-in gas fireplace. SIDE VIEW Combustible mantle allowed in shaded area.
31-DVI33N 12 GAS CONNECTIONS Before connecting the appliance to the gas supply line, double check that the appliance you have purchased is designed for the gas type you are using. The gas type markings are located on the certification label and also on the appliance’s gas valve. Adequate clearance for proper installation and checking of the gas connections must be provided. All gas connections must be checked for gas leaks.
31-DVI33N 13 CONVERSION KIT INSTRUCTIONS IMPORTANT: This fireplace is Natural gas ready. If converting to LP gas, follow instructions below WARNING: This conversion kit shall be installed by a qualified service agency in accordance with the manufacturers instructions and all applicable codes and requirements of the authority having jurisdiction.
31-DVI33N 14 CONVERSION KIT INSTRUCTIONS CONT. CONVERT THE GAS CONTROL VALVE, MAIN CONTROL MODULE AND REMOTE GAS CONTROL VALVE: Unscrew the threaded regulator cap on the control valve. Press down on pressure regulator tube and rotate 90 degrees. The tube should only come up half way for LP after released and the line should point to LP. Screw cap back on. Remove Low limit screw (brass screw in front and to the right of the valve motor) and replace with the new screw supplied in the conversion kit.
31-DVI33N 15 APPLIANCE DESCRIPTION TOP VIEW Exhaust Fresh Air Intake FRONT VIEW On/Off Rocker Switch Surround “Faceplate” Ceramic Glass with standard black door frame LEVELING THE 31-DVI33N Before placing the appliance into the fireplace, check the hearth of the fireplace to see if it is level with the front of the fireplace. If it is not, measure the depth of the hearth. Loosen the three screws of the leveling “L” bracket at the back of the appliance.
31-DVI33N 16 VENTING INSTRUCTIONS WARNING: Operation of this heater when not connected to a properly installed and maintained venting system can result in carbon monoxide (CO) poisoning and possible death. The appliance must not be connected to a chimney flue serving a separate solid fuel burning appliance. Caution: Only two 3” (76 mm) “FLEX-MASTER” Model GA gas flex vent liners (or approved equivalent) and a vent terminal is approved for use with this appliance.
31-DVI33N 17 VENTING INSTRUCTIONS 999-INS-TK Instructions for use with Archgard vertical termination cap. Part # 999-INS-TK Install the termination cap being sure to provide sufficient space (around and on top) so as not to impede the flow of air, both into and out of the cap. This cap is only to be used for non combustible installations. Do not recess into the top of the chimney. 1. 2. 3. 4. 5. Mark each end of one liner with “Air Intake”. Mark each end of the second liner with “Exhaust”.
31-DVI33N 18 SURROUND INSTALLATION Surround options available are dependent upon the control panel configuration. (See Control Panel Locations regarding configuration.) Shallow surround options are not available on a unit with ‘Controls Out’ configuration. Make sure the gas and electrical lines are properly connected to the appliance. Slide the unit into the fireplace and slide the excess flue liner material back onto the chimney.
31-DVI33N 19 LOG PLACEMENT The Archgard pan burner bed and fiber logs are designed to give a realistic fire package, and created to look the same as the day they were originally installed. Care must be given when first installing the logs, and if removed for servicing, as they can be damaged or broken if not handled properly. After opening the log set package, inspect the logs to ensure that no damage has occurred inside the package. Please report any damage immediately to your Authorized Archgard Dealer.
31-DVI33N 20 Logs LOG 1 LOG 7 LOG 4 LOG 5 LOG 3 LOG 6 LOG 2
31-DVI33N 21 LOG PLACEMENT... Continued Step 1. Locate Log 1 and align the holes in the bottom line up with the two locater pins. Push the top of the log up so it is against the back shelf. Push down firmly onto locater pins. LOG 1 Step 2. Locate Log 7 and place over the two pins and all the way back against the back shelf and to the left so it is almost touching Log 1. Force the log down onto the locater pins. NOTE: There are no holes in Log 7 must use gentle force.
31-DVI33N 22 LOG PLACEMENT... Continued Step 3. Locate Log 3 and align the two holes in the log with the two locater pins on the left of the burner. Push down onto locator pins as shown. LOG 3 Step 4. Locate Log 2 and align the two holes in the log with the two locater pins on the right side of the burner. Push down onto locator pins as shown.
31-DVI33N 23 LOG PLACEMENT... Continued Step 5. Locate Log 5 and align the hole in the bottom with the pin in log 3. Place the other end of the log in the saddle of log 1. LOG 5 Step 6. Locate Log 6 and align the hole in the bottom with the locater pin in log 4. Place the other end of the log on the burner and pulled forward against log 2.
31-DVI33N 24 Step 7. Locate Log 4 and align the hole in the bottom with the pin on the burner surround tray. Place the other end onto log 2 as shown. LOG 4 Step 8. Place black embers around logs as shown , do not block the holes in the burner.
31-DVI33N 25 FINAL INSTALLATION CHECK Each Archgard Gas Fireplace is checked and tested at the factory prior to being packaged and shipped to our dealers and finally installed in your home. Archgard recommends that before leaving this unit with the customer, the installer must ensure that the appliance is firing correctly and that the electrical system is in working order. This will include: 1. Perform leak tests of supply line, gas control valve, supply line from gas control valve and pilot assembly. 2.
31-DVI33N 26 FIRST FIRE When operated for the first few times, the appliance will emit some odor and fumes. This is due to the heat from the appliance evaporating the oils and solvents used in fabricating the appliance. Close off the room to the rest of the house and open all windows. Keep the room well ventilated, as smoke alarm may sound.
31-DVI33N 27 LIGHTING INSTRUCTIONS ON RATING PLATE
31-DVI33N REMOTE CONTROL SETUP AND OPERATION 28
31-DVI33N 29 REMOTE CONTROL SETUP AND OPERATION CONT.
31-DVI33N 30 REMOTE CONTROL SETUP AND OPERATION CONT.
-DVI33N 31 REMOTE CONTROL SETUP AND OPERATION CONT.
31-DVI33N 32 REMOTE CONTROL SETUP AND OPERATION CONT.
31-DVI33N 33 GLASS DOOR REMOVAL AND REPLACEMENT WARNING: Do not operate appliance with the glass front cracked or broken. Replacement of the glass should be done by a licensed or qualified service person. CAUTION: Do not attempt to remove the glass door when the appliance is hot. 1. Just above the door frame reach in and pull the two finger rings forward (see figure 1). 2. Pull and lift the finger rings to detach from the door frame (see figure 2). 3.
31-DVI33N 34 MAINTENANCE CAUTION: Do not conduct maintenance on the appliance while it is operating or while it is still hot. CLEANING THE APPLIANCE The exterior painted surfaces, glass and gold trims may be cleaned with a soft, non-abrasive cloth and water or a suitable, mild, non-abrasive cleaner. Regularly: • • • • Frequent cleaning of the ceramic glass is required. Archgard recommends using a good quality “gas fireplace” glass cleaner that is available at any hearth retail location.
31-DVI33N 35 SERVICING UNDER WARRANTY Before servicing, read the terms and conditions of the Archgard warranty at the back of the manual. Contact the authorized Archgard dealer where you purchased the appliance from and provide them with details of the problem, along with the initial installation information (from the front of this manual). WARNING: Servicing of this appliance must be conducted by a qualified service technician.
31-DVI33N 36 CHECKING INLET AND OUTLET GAS PRESSURE 1. Remove the surround. 2. The pressure test taps are located on the valve. The taps are located in the gas valve front face. The inlet is marked ‘IN’ and the outlet is marked ‘OUT’. See Fig.1. 3. Loosen the set screw inside the tap with a screwdriver. 4. Connect a 1/4” (6 mm) rubber tube to the tap post and a manometer. 5. Verify that the readings obtained are within specs (as shown on the appliance rating plate) 6.
31-DVI33N 37 REPLACING CONVECTION BLOWER CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. This appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical code, CSA C22.1. NOTES: • Make sure the gas to the appliance has been shut off.
31-DVI33N 38 WIRING SCHEMATICS
31-DVI33N 39 LOG 1 LOG 7 LOG 4 LOG 5 LOG 3 Item # LOG 6 Qty Unit 310-634720-1 Log 1 (Left Rear) 1 EA 310-634720-2 Log 2 (Right Mid) 1 EA 310-634720-3 Log 3 (Left Mid) 1 EA 310-634720-4 Log 4 (Right) 1 EA 310-634720-5 Log 5 (Left Top) 1 EA 310-634720-6 Log 6 (Front Crossover) 1 EA 310-634720-7 Log 7 (Right Rear 1 EA 1 EA 310-0020 Item Description LOG 2 Black Embers (2 cup bag)
ARCHGARD LIMITED WARRANTY This Limited Warranty is made by ARCHGARD INDUSTRIES LTD., hereinafter referred to as “Archgard”. Archgard warrants to the original purchaser of an Archgard gas burning fireplace (s) that the product will be free of defects in materials and workmanship under normal use and service, for a “lifetime”. INCLUSIONS: “LIFETIME LIMITED WARRANTY“ ❖ All heat exchangers, combustion chamber, burner tubes and pans.
31-DVI33N 41 FREQUENTLY ASKED QUESTIONS Listed below are some frequently asked questions regarding Archgard Gas Fireplaces. If you have questions that are not listed below, or are not answered in this manual, please contact your Authorized Archgard Dealer. Q. My glass has a condensation “fog” when the appliance is first lit. A. Condensation is normal and will disappear in a few minutes after the glass is heated. Q. I have a white “film” on my glass. What is the best way to clean the inside of the glass.
31-DVI33N 42 REPLACEMENT PARTS LIST - ARCHGARD 31-DVI33N Item # Item Description Qty Unit 200-0031 Owner’s Manual 1 EA 305-1600 Replacement Fan, twin blower 1 EA 308-6001 Igniter, Skytech Electronic Control Module 1 EA 308-6002 Adaptor, Skytech orifice plug in 1 EA 308-6003 Battery, Back-up Skytech 1 EA 308-6004 Transmitter, Skytech hand held remote 1 EA 308-6005 Orifice, Skytech LSS-42 Rate Screw 1 EA 308-6007 Valve, Skytech w/Step Motor 1 EA 308-6009 Orifice, Skytec
31-DVI33N NOTES 43
31-DVI33N NOTES 44
POSTAGE CUT ALONG LINE WARRANTY REGISTRATION ARCHGARD INDUSTRIES LTD. 7116 BEATTY DRIVE MISSION, B.C.
Archgard Industries Ltd. 7116 Beatty Drive Mission, B.C. V2V 6B4 Canada Website: www.archgard.