Service manual

Removing Engine/

Transmission

Many service procedures can be performed without

removing the engine/transmission from the frame.

Closely observe the note introducing each sub-section for

this important information.

Secure the ATV on a support stand to elevate the wheels.

1. Remove the front rack, left and right footwells, and

front body panel (see Steering/Frame/Controls -

Front Body Panel/Fender); then disconnect the nega-

tive battery cable from the battery.

2. Remove the heat shield; then remove the gas tank

(see Fuel/Lubrication/Cooling - Gas Tank).

3. Remove the oil fittings from the engine and account

for two O-rings; then disconnect the oil temperature

connector and cooling fan connector.

KC251

KC250

KC249

Disconnect the speedometer sensor; then remove the

E-clip securing the shift rod to the shift arm and discon-

nect the shift rod. Account for a bushing and flat washer.

KC248

KC255

5. Remove the inlet air duct, air filter housing, and air

silencer duct; then remove the carburetor and set

aside leaving the throttle cable attached.

AT THIS POINT

If the technician’s objective is to service Top-Side Com-

ponents, Left-Side Components, or Right-Side Compo-

nents, the engine/transmission does not have to be

removed from the frame.

AT THIS POINT

If the technician’s objective is to service/replace

left-side cover oil seals or the oil strainer (from beneath

the engine/transmission), the engine/transmission does

not have to be removed from the frame.

! WARNING

Make sure the ATV is solidly supported on the support

stand to avoid injur y.