- Arctic Industries, inc. Offroad Vehicle User Manual

ManualsBrandsArctic Industries ManualsOffroad VehicleBearcat ATV 2X4 97A2A-AP

The illustrations used in this Parts Manual are for reference to replacement part

numbers only and are not to be used for assembly. For assembly procedures, use

Arctic Cat Service Manuals.

Underlined part numbers are new for the 1997 model year.

®™ Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701

NOTE:

BEARCAT ATV 2X4

(Model No. 97A2A-AP)

Table Of Contents

AIR INTAKE ASSEMBLY ..................15........... E10

BATTERY ASSEMBLY ...................16........... E11

BODY PANEL ASSEMBLY ..................1........... D10

CAM CHAIN ASSEMBLY ..................30........... F11

CAM SHAFT VALVE ASSEMBLY .............29........... F10

CARBURETOR.......................21............ F2

CLUTCH ASSEMBLY ....................34............G1

CONTROL SWITCH HOUSING ASSEMBLY ........45........... G12

COOLING ASSEMBLY ...................18........... E13

CRANK BALANCER ASSEMBLY .............. 28............ F9

CRANKCASE ASSEMBLY ................. 24............ F5

CRANKCASE COVER ASSEMBLY ............25............ F6

CRANKSHAFTASSEMBLY ................ 26............ F7

CYLINDER ASSEMBLY ..................23............ F4

CYLINDERHEADASSEMBLY...............22............ F3

DECALS............................3........... D12

ELECTRICAL COMPONENTS ASSEMBLY ........44........... G11

ENGINE AND EXHAUST ..................17........... E12

FRAME AND RELATED PARTS ...............4........... D13

FRONT SUSPENSION ASSEMBLY .............7............E2

FUEL TANK ASSEMBLY ..................13............E8

GEAR SHIFTING ASSEMBLY ...............39............G6

HYDRAULICBRAKEASSEMBLY ............. 12............E7

HYDRAULICBRAKECONTROL ASSEMBLY.......11............E6

MAGNETO ASSEMBLY ..................43........... G10

MECHANICAL BRAKE ASSEMBLY ............10............E5

OIL FILTER/PUMP ASSEMBLY ..............32........... F13

REAR AXLE ASSEMBLY ..................19........... E14

REAR BEVEL GEAR ASSEMBLY .............41............G8

REAR SUSPENSION ASSEMBLY ..............8............E3

RECOIL STARTER ASSEMBLY ..............31........... F12

RELATED ITEMS ................. Back Cover ........... G14

REVERSE SHIFT LEVER ASSEMBLY ...........14............E9

SEAT ASSEMBLY ......................5........... D14

SECONDARY DRIVE ASSEMBLY ............. 38............G5

SECONDARY TRANSMISSION ASSEMBLY .......36............G3

SHIFTER ASSEMBLY ...................40............G7

SPEEDOMETER DRIVE ASSEMBLY ...........37............G4

STARTER CLUTCH ASSEMBLY ..............27............ F8

STARTER MOTOR ASSEMBLY ..............42............G9

STEERING ASSEMBLY ...................6............E1

TAILLIGHT ASSEMBLY ...................2........... D11

THROTTLE CASE ASSEMBLY ...............46........... G13

TRANSMISSION ASSEMBLY ...............35............G2

WATER PUMP ASSEMBLY ................33........... F14

WHEEL AND TIRE ASSEMBLY ...............9............E4

WIRING HARNESS ASSEMBLY .............. 20............ F1

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Summary of content (48 pages)

PAGE 1
BEARCAT ATV 2X4 (Model No. 97A2A-AP) Table Of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 . . . . . 16 . . . . . . 1 . . . . . 30 . . . . . 29 . . . . . 21 . . . . . 34 . . . . . 45 . . . . . 18 . . . . . 28 . . . . . 24 . . . . . 25 . . . . . 26 . . . . . 23 . . . . . 22 . . . . . . 3 . . . . . 44 . . . . . 17 . . . . . . 4 . . . . . . 7 . . . . . 13 . . . . . 39 . . . . . 12 . . . . . 11 . . . . . 43 . . . . . 10 . . . . . 32 . . .
PAGE 2
ld of 80 P 0- ow 40 er 7- sp 72 or 18 ts. c om BEARCAT ATV 2 X 4 BODY PANEL ASSEMBLY 0732-911 Ref. Part No. Qty. Description Ref. Part No. Qty.
PAGE 3
0732-336 ld of 80 P 0- ow 40 er 7- sp 72 or 18 ts. c om BEARCAT ATV 2 X 4 TAILLIGHT ASSEMBLY (Complete Taillight Assembly p/n 0409-002) Ref. Part No. Qty. Description 0109-460 0409-011 0409-012 0409-007 1 1 1 1 Bulb, Stop Taillight Taillight w/Socket Assembly Gasket, Taillight Lens, Taillight 5 0409-010 6 0623-301 7 8053-212 W or 1 2 3 4 Ref. Part No. Qty.
PAGE 4
ld of 80 P 0- ow 40 er 7- sp 72 or 18 ts. c om BEARCAT ATV 2 X 4 DECALS 0732-914 Ref. Part No. Qty.
PAGE 5
ld of 80 P 0- ow 40 er 7- sp 72 or 18 ts. c om BEARCAT ATV 2 X 4 FRAME AND RELATED PARTS 0732-915 Ref. Part No. Qty. Description 0409-001 8424-802 0409-005 8053-242 8408-850 0406-280 0406-261 0406-262 8409-020 2 6 2 2 2 1 2 2 8 Headlight Nut, Lock Bulb, Headlight Washer, Lock Screw, Cap Panel, Belly Yoke, Headlight Mount, Headlight Screw, Cap 10 11 12 13 14 15 16 17 0506-144 0506-066 0506-067 0123-590 8408-816 0506-133 0423-010 8474-616 W or 1 2 3 4 5 6 7 8 9 Ref. Part No. Qty.
PAGE 6
ld of 80 P 0- ow 40 er 7- sp 72 or 18 ts. c om BEARCAT ATV 2 X 4 SEAT ASSEMBLY 0732-342 Ref. Part No. Qty. Description Ref. Part No. Qty. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 ‘ 20 1 1 1 1 1 4 1 4 2 4 Seat - Assembly (inc. 2-11) ³ Cover, Seat ³ Foam, Seat ³ Base, Seat - Assembly (inc.
PAGE 7
ld of 80 P 0- ow 40 er 7- sp 72 or 18 ts. c om BEARCAT ATV 2 X 4 STEERING ASSEMBLY 0732-916 Ref. Part No. Qty. Description 1 2 3 4 5 6 1 3 1 1 1 1 1 1 1 1 4 1 4 4 6 4 1 1 Cover, Key Screw, Machine Plug, Instrument Pod Collar, Body Switch, Ignition - Assembly (inc.
PAGE 8
ld of 80 P 0- ow 40 er 7- sp 72 or 18 ts. c om BEARCAT ATV 2 X 4 FRONT SUSPENSION ASSEMBLY 0735-762 Ref. Part No. Qty. Description Ref. Part No. Qty.
PAGE 9
ld of 80 P 0- ow 40 er 7- sp 72 or 18 ts. c om BEARCAT ATV 2 X 4 REAR SUSPENSION ASSEMBLY 0732-919 Ref. Part No. Qty. Description 8409-060 8409-000 0504-001 8428-002 8409-055 0504-005 0403-027 0404-008 2 2 3 8 1 1 2 2 Screw, Cap Screw, Cap Arm, Swing Nut, Lock Screw, Cap Arm, Swing Retainer, Spring - Lower Shock Absorber - Rear (inc. two No. 9 and four No. 10) 9 10 11 12 13 14 15 16 17 0403-028 0604-310 0603-033 8409-040 0404-009 0403-025 0403-013 8422-002 8409-065 W or 1 2 3 4 5 6 7 8 Ref.
PAGE 10
ld of 80 P 0- ow 40 er 7- sp 72 or 18 ts. c om BEARCAT ATV 2 X 4 WHEEL AND TIRE ASSEMBLY 0732-332 Ref. Part No. Qty. Description 1 0402-148 1 0402-149 1 0402-140 0402-064 0402-005 0402-152 0123-458 0423-021 0402-099 0402-082 4 4 2 2 4 4 4 2 10 0402-009 3 11 0423-029 12 12 0402-150 1 0402-151 13 14 15 16 17 18 1 0402-006 2 0402-153 2 0403-011 4 8409-020 16 0423-015 4 0402-080 2 Disc, Brake Screw, Machine Wheel and Tire Assembly - Rear Right (inc. one No.
PAGE 11
ld of 80 P 0- ow 40 er 7- sp 72 or 18 ts. c om BEARCAT ATV 2 X 4 MECHANICAL BRAKE ASSEMBLY 0732-337 Ref. Part No. Qty. Description 1 0436-099 2 0402-128 0402-125 0502-020 0423-058 0402-129 0402-116 0487-004 0423-049 0117-868 1 1 2 1 1 1 1 1 Mechanical Brake Assembly (inc. 2-7) ³ Caliper, Mechanical Brake - Assembly (inc.
PAGE 12
ld of 80 P 0- ow 40 er 7- sp 72 or 18 ts. c om BEARCAT ATV 2 X 4 HYDRAULIC BRAKE CONTROL ASSEMBLY 0732-338 *Not a Service Part Ref. Part No. Qty. Description 0502-021 0402-049 0623-430 0623-506 0602-742 0602-741 0602-740 0602-587 1 1 1 2 1 1 1 1 Brake, Lever - Assembly (inc.
PAGE 13
ld of 80 P 0- ow 40 er 7- sp 72 or 18 ts. c om BEARCAT ATV 2 X 4 HYDRAULIC BRAKE ASSEMBLY 0732-339 * Not a Service Part Ref. Part No. Qty. Description 1 2 3 4 5 6 0402-053 0402-051 0402-073 0423-038 0423-039 0402-010 0402-011 1 3 3 3 3 Tube, Brake Line - Front Hose, Brake - Front Block, Mounting Bolt, Oil Washer, Crush Caliper, Brake - Right Front (inc. 7-13 and two No. 14-16) Caliper, Brake - Left Front and Rear (inc. 7-13 and two No.
PAGE 14
ld of 80 P 0- ow 40 er 7- sp 72 or 18 ts. c om BEARCAT ATV 2 X 4 FUEL TANK ASSEMBLY 0732-346 * Not a Service Part Ref. Part No. Qty. Description 0570-003 1 0470-315 1 0610-007 AR 8408-650 2 0623-184 2 0406-169 4 0406-170 2 Tank, Fuel (inc. 2 and 6-9) ³ Cap, Fuel Tank (inc.
PAGE 15
ld of 80 P 0- ow 40 er 7- sp 72 or 18 ts. c om BEARCAT ATV 2 X 4 REVERSE SHIFT LEVER ASSEMBLY 0732-334 Ref. Part No. Qty. Description 8477-830 8050-252 0402-103 0502-022 0423-069 0423-063 0402-136 1 1 1 1 2 2 1 Screw, Cap Washer Axle, Reverse Shifter Lever, Reverse O-Ring E-Ring Spring, Reverse Lever 8 9 10 11 12 13 14 0409-008 0402-130 0402-062 3423-168 0487-003 3446-005 8408-616 W or 1 2 3 4 5 6 7 Ref. Part No. Qty.
PAGE 16
ld of 80 P 0- ow 40 er 7- sp 72 or 18 ts. c om BEARCAT ATV 2 X 4 AIR INTAKE ASSEMBLY 0732-810 Ref. Part No. Qty. Description Ref. Part No. Qty.
PAGE 17
ld of 80 P 0- ow 40 er 7- sp 72 or 18 ts. c om BEARCAT ATV 2 X 4 BATTERY ASSEMBLY 0732-925 * Not a Service Part Ref. Part No. Qty. Description Ref. Part No. Qty. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Screw, Cap Strap, Battery - w/Pads (inc. 3 and 30) ³ Pad, Battery - Upper Front Battery - Assembly (inc.
PAGE 18
ld of 80 P 0- ow 40 er 7- sp 72 or 18 ts. c om BEARCAT ATV 2 X 4 ENGINE AND EXHAUST 0732-348 Ref. Part No. Qty. Description Ref. Part No. Qty.
PAGE 19
ld of 80 P 0- ow 40 er 7- sp 72 or 18 ts. c om BEARCAT ATV 2 X 4 COOLING ASSEMBLY 0732-738 Ref. Part No. Qty. Description Ref. Part No. Qty. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Screen, Radiator Clamp, Wire Screw, Cap Grommet Collar Hose - 25 ft Cap, Radiator Radiator - Assembly (inc.
PAGE 20
ld of 80 P 0- ow 40 er 7- sp 72 or 18 ts. c om BEARCAT ATV 2 X 4 REAR AXLE ASSEMBLY 0732-927 Ref. Part No. Qty.
PAGE 21
ld of 80 P 0- ow 40 er 7- sp 72 or 18 ts. c om BEARCAT ATV 2 X 4 WIRING HARNESS ASSEMBLY 0732-928 Ref. Part No. Qty. Description 0486-007 1 0445-003 1 0445-002 1 0123-788 AR 0409-009 1 3430-016 1 Harness, Main Cable, Battery/Electric Start Relay Cable, Battery/Ground Tie, Cable Switch, Brake - Assembly Regulator, Voltage 7 8 9 10 11 12 8408-620 0402-130 0445-004 0623-454 0423-065 0423-067 W or 1 2 3 4 5 6 Ref. Part No. Qty.
PAGE 22
ld of 80 P 0- ow 40 er 7- sp 72 or 18 ts. c om BEARCAT ATV 2 X 4 CARBURETOR 0732-351 (Complete Assembly p/n 0470-317) Ref. Part No. Qty. Description Ref. Part No. Qty.
PAGE 23
ld of 80 P 0- ow 40 er 7- sp 72 or 18 ts. c om BEARCAT ATV 2 X 4 CYLINDER HEAD ASSEMBLY (Complete Gasket Set p/n 3402-107) 0732-300 *Not Illustrated Ref. Part No. Qty. Description Ref. Part No. Qty. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 1 4 4 2 4 2 1 2 2 2 2 2 1 2 4 4 1 Head, Cylinder - Assembly (inc.
PAGE 24
ld of 80 P 0- ow 40 er 7- sp 72 or 18 ts. c om BEARCAT ATV 2 X 4 CYLINDER ASSEMBLY 0732-301 Ref. Part No. Qty. Description 3402-102 3423-090 3004-488 3402-103 1 2 2 1 Cylinder Bolt, Stud Nut Gasket, Cylinder 5 6 7 8 3423-088 3413-006 3423-121 3423-058 2 1 1 1 Pin Union, Water Hose Screw, Cap O-Ring W or 1 2 3 4 Ref. Part No. Qty.
PAGE 25
ld of 80 P 0- ow 40 er 7- sp 72 or 18 ts. c om BEARCAT ATV 2 X 4 CRANKCASE ASSEMBLY 0732-935 Ref. Part No. Qty. Description 3402-196 3423-088 3423-091 3423-092 3423-094 0693-303 3423-093 1 4 3 6 2 4 2 Crankcase Set (inc. 2-8) ³ Pin ³ Screw, Cap ³ Screw, Cap ³ Screw, Cap ³ Screw, Cap ³ Screw, Cap 8 9 10 11 12 13 14 3423-208 3402-011 3423-052 3423-009 3423-024 3004-363 3423-095 W or 1 2 3 4 5 6 7 Ref. Part No. Qty.
PAGE 26
ld of 80 P 0- ow 40 er 7- sp 72 or 18 ts. c om BEARCAT ATV 2 X 4 CRANKCASE COVER ASSEMBLY 0732-303 Ref. Part No. Qty. Description Ref. Part No. Qty. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Cover, Clutch (inc.
PAGE 27
ld of 80 P 0- ow 40 er 7- sp 72 or 18 ts. c om BEARCAT ATV 2 X 4 CRANKSHAFT ASSEMBLY 0732-304 * Not a Service Part ** Not Illustrated Ref. Part No. Qty. Description Ref. Part No. Qty. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 3423-018 17 3402-113 18 3402-114 3436-007 3436-008 19 3402-110 20 3423-069 21 3436-002 3436-003 22 3402-051 23 3402-070 24 3402-119 25 3423-063 26 3436-007 27 3436-008 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 Crankshaft - Assembly (inc.
PAGE 28
ld of 80 P 0- ow 40 er 7- sp 72 or 18 ts. c om BEARCAT ATV 2 X 4 STARTER CLUTCH ASSEMBLY 0732-305 Ref. Part No. Qty. Description 3402-123 3402-125 3423-103 3402-124 3423-042 1 2 2 1 1 Limiter, Idle Gear - Assembly Bushing Washer Gear, Starter Idle Pin 6 7 8 9 3402-122 3402-063 3423-104 3423-102 1 1 1 6 Clutch, Starter - Set (inc. 7) ³ Bearing Washer Screw, Cap W or 1 2 3 4 5 Ref. Part No. Qty.
PAGE 29
ld of 80 P 0- ow 40 er 7- sp 72 or 18 ts. c om BEARCAT ATV 2 X 4 CRANK BALANCER ASSEMBLY 0732-306 Ref. Part No. Qty. Description 3402-126 3402-050 3423-033 3402-128 3402-129 3423-106 3402-090 3004-540 1 2 1 1 1 3 6 1 Balancer, Crank Bearing Washer Gear, Driven Race, Driven Gear Inner Pin Spring Key 9 10 11 12 13 14 15 3423-107 3423-200 3402-150 3423-114 3402-151 3423-025 3423-029 W or 1 2 3 4 5 6 7 8 Ref. Part No. Qty.
PAGE 30
ld of 80 P 0- ow 40 er 7- sp 72 or 18 ts. c om BEARCAT ATV 2 X 4 CAM SHAFT VALVE ASSEMBLY 0732-307 Ref. Part No. Qty. Description Ref. Part No. Qty. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 1 1 1 1 2 1 1 2 2 1 4 Cam Shaft Sprocket Pin Washer Screw, Cap C-Ring Arm, Valve Rocker (inc. 8-9) ³ Screw, Cap ³ Nut Arm, Valve Rocker (inc.
PAGE 31
ld of 80 P 0- ow 40 er 7- sp 72 or 18 ts. c om BEARCAT ATV 2 X 4 CAM CHAIN ASSEMBLY 0732-308 Ref. Part No. Qty. Description 3402-133 3402-134 3402-135 3423-074 3003-188 1 1 1 1 1 Chain, Cam Guide, Chain Tensioner, Chain Screw, Cap Washer 6 7 8 9 3402-136 3402-137 3004-475 3003-290 W or 1 2 3 4 5 Ref. Part No. Qty.
PAGE 32
ld of 80 P 0- ow 40 er 7- sp 72 or 18 ts. c om BEARCAT ATV 2 X 4 RECOIL STARTER ASSEMBLY 0732-309 * Not a Service Part Ref. Part No. Qty. Description 3445-003 3445-004 3445-016 * 3445-007 * * * * 1 1 1 1 1 1 1 1 1 Starter, Recoil - Assembly (inc. 2-12) ³ Reel ³ Ratchet Assembly (inc.
PAGE 33
ld of 80 P 0- ow 40 er 7- sp 72 or 18 ts. c om BEARCAT ATV 2 X 4 OIL FILTER/PUMP ASSEMBLY 0732-310 Ref. Part No. Qty. Description 3402-153 3402-152 3423-046 3423-115 3423-184 3423-113 3402-156 0693-389 1 1 1 1 1 3 1 2 Pump, Engine Oil Gear, Driven Pin Washer Circlip Screw, Cap Strainer, Engine Oil Screw, Cap 9 10 11 12 13 14 15 16 3402-157 3423-077 3004-756 0436-001 3402-036 3402-012 3402-154 3402-158 W or 1 2 3 4 5 6 7 8 Ref. Part No. Qty.
PAGE 34
ld of 80 P 0- ow 40 er 7- sp 72 or 18 ts. c om BEARCAT ATV 2 X 4 WATER PUMP ASSEMBLY 0732-311 Ref. Part No. Qty. Description 3402-159 3423-185 3003-188 3423-078 3004-507 3423-119 3413-010 3413-002 1 1 1 1 2 1 1 1 Case, Water Pump (inc.
PAGE 35
ld of 80 P 0- ow 40 er 7- sp 72 or 18 ts. c om BEARCAT ATV 2 X 4 CLUTCH ASSEMBLY 0732-312 Ref. Part No. Qty. Description Ref. Part No. Qty.
PAGE 36
ld of 80 P 0- ow 40 er 7- sp 72 or 18 ts. c om BEARCAT ATV 2 X 4 TRANSMISSION ASSEMBLY 0732-313 Ref. Part No. Qty. Description Ref. Part No. Qty.
PAGE 37
ld of 80 P 0- ow 40 er 7- sp 72 or 18 ts. c om BEARCAT ATV 2 X 4 SECONDARY TRANSMISSION ASSEMBLY 0732-936 Ref. Part No. Qty. Description 3446-065 3446-109 3446-072 3423-150 3446-069 3402-194 3446-110 1 1 1 1 1 1 1 Shaft, Output Spacer, Idle Gear Gear, Driven Washer Spacer Washer Gear, (No. 1) 8 9 10 11 12 13 14 3423-036 3402-015 3402-046 3402-047 3423-066 3402-045 3446-068 W or 1 2 3 4 5 6 7 Ref. Part No. Qty.
PAGE 38
ld of 80 P 0- ow 40 er 7- sp 72 or 18 ts. c om BEARCAT ATV 2 X 4 SPEEDOMETER DRIVE ASSEMBLY 0732-459 Ref. Part No. Qty. Description Ref. Part No. Qty.
PAGE 39
ld of 80 P 0- ow 40 er 7- sp 72 or 18 ts. c om BEARCAT ATV 2 X 4 SECONDARY DRIVE ASSEMBLY 0732-937 Ref. Part No. Qty. Description 3435-010 3435-066 3423-210 3423-211 3435-067 3423-212 3446-034 3446-037 3402-017 3402-018 3402-019 3402-020 3402-021 3402-022 3402-023 3402-024 3402-025 3402-028 3402-029 3402-030 3402-031 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Joint Assembly, Rear Output (inc. 2-6) ³ Boot Set, Joint (inc.
PAGE 40
ld of 80 P 0- ow 40 er 7- sp 72 or 18 ts. c om BEARCAT ATV 2 X 4 GEAR SHIFTING ASSEMBLY 0732-316 Ref. Part No. Qty. Description Ref. Part No. Qty. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 2 1 1 2 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 Fork, (No. 2) Fork, (No. 3) Fork, Reverse Shaft, Gear Shift Fork Cam, Gear Shift (inc.
PAGE 41
ld of 80 P 0- ow 40 er 7- sp 72 or 18 ts. c om BEARCAT ATV 2 X 4 SHIFTER ASSEMBLY 0732-938 Ref. Part No. Qty. Description 1 1 1 Housing, Shift Stop Shaft, Shift Gasket, Cam Stop 4 3402-071 5 3423-158 6 3423-193 W or 1 3446-046 2 3446-076 3 3402-012 Ref. Part No. Qty.
PAGE 42
ld of 80 P 0- ow 40 er 7- sp 72 or 18 ts. c om BEARCAT ATV 2 X 4 REAR BEVEL GEAR ASSEMBLY 0732-319 Ref. Part No. Qty. Description Ref. Part No. Qty.
PAGE 43
ld of 80 P 0- ow 40 er 7- sp 72 or 18 ts. c om BEARCAT ATV 2 X 4 STARTER MOTOR ASSEMBLY 0732-320 Ref. Part No. Qty. Description 3545-001 3008-094 3008-095 3008-096 3008-164 3423-084 3436-001 1 1 1 4 1 1 1 Motor, Starter Assembly (inc. 2-9) ³ Terminal Set, Brush ³ Holder Set, Brush ³ Spring, Brush ³ O-Ring ³ O-Ring ³ Washer Set 8 9 10 11 12 13 3008-101 3423-085 3423-162 3423-195 3423-201 3402-043 W or 1 2 3 4 5 6 7 Ref. Part No. Qty.
PAGE 44
ld of 80 P 0- ow 40 er 7- sp 72 or 18 ts. c om BEARCAT ATV 2 X 4 MAGNETO ASSEMBLY 0732-939 Ref. Part No. Qty. Description 3430-011 3430-012 3423-162 0691-785 1 1 3 1 Stator - Assembly Rotor Bolt, Magneto Key, Magneto 5 6 7 8 3423-086 3423-005 3430-005 3430-006 1 3 1 1 Nut, Magneto Screw, Cap Clamp, Magneto (No. 1) Clamp, Magneto (No. 2) W or 1 2 3 4 Ref. Part No. Qty.
PAGE 45
ld of 80 P 0- ow 40 er 7- sp 72 or 18 ts. c om BEARCAT ATV 2 X 4 ELECTRICAL COMPONENTS ASSEMBLY 0732-322 Ref. Part No. Qty. Description 3530-001 3423-020 3430-014 3530-004 3430-007 1 2 1 1 1 Relay, Starter Motor - Assembly Screw, Cap CDI Unit Coil, Ignition - Assembly Cap, Spark Plug 6 7 8 9 3430-008 3430-009 3530-008 8408-616 W or 1 2 3 4 5 Ref. Part No. Qty.
PAGE 46
ld of 80 P 0- ow 40 er 7- sp 72 or 18 ts. c om BEARCAT ATV 2 X 4 CONTROL SWITCH HOUSING ASSEMBLY 0732-323 Ref. Part No. Qty. Description 1 1 1 Switch, Handle - Assembly (inc. 2-5) ³ Lever, Choke ³ Cover, Choke 4 3423-196 5 3423-197 1 1 ³ Screw, Machine ³ Screw, Machine W or 1 3509-001 2 3409-009 3 3409-010 Ref. Part No. Qty.
PAGE 47
ld of 80 P 0- ow 40 er 7- sp 72 or 18 ts. c om BEARCAT ATV 2 X 4 THROTTLE CASE ASSEMBLY 0732-324 Ref. Part No. Qty. Description 3509-002 3409-001 3004-533 3004-447 3003-030 1 1 1 1 1 Case, Throttle - Assembly (inc. 2-9) ³ Lever ³ Screw, Machine ³ Washer, Lock ³ Washer 6 7 8 9 3423-014 3423-198 3423-199 3004-638 W or 1 2 3 4 5 Ref. Part No. Qty.
PAGE 48
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