PROWLER® XT™ PROWLER® XTX™ PROWLER® XTZ™ ! WARNING UNDER 16 Operating this ROV if you are under the age of 16 increases your chance of serious injury or death. NEVER operate this ROV if you are not 16 or older and possess a valid driver’s license. Do not remove this Operator’s Manual from this ROV according to the guidelines and agreement with the U.S. Consumer Product Safety Commission. Read this manual carefully. It contains important safety information.
This vehicle can be hazardous to operate. A collision or rollover can occur quickly, even during what you think are routine maneuvers such as driving or turning on flat terrain, driving on hills, or crossing obstacles, if you fail to take proper precautions. For your safety, understand and follow all the warnings contained in this Operator’s Manual and on the labels on this vehicle. Keep this Operator’s Manual with this vehicle at all times.
Foreword Congratulations and thank you from Arctic Cat Inc. for purchasing an ARCTIC CAT® Prowler. Built with American engineering and manufacturing know-how, it is designed to provide superior ride, comfort, utility, and dependable service. Division II of this manual covers operator-related maintenance, operating instructions, and storage instructions. If major repair or service is ever required, contact an authorized Arctic Cat dealer for professional service.
Table of Contents Foreword................................................. 1 Parts and Accessories .......................... 1 DIVISION I - SAFETY Safety Alert............................................. 4 Warning Labels ...................................5-6 Location of Parts and Controls ............ 7 Warnings ...........................................8-16 DIVISION II OPERATION/ MAINTENANCE Specifications ...................................... 17 Vehicle Operation ...........................
DIVISION I - SAFETY THIS VEHICLE IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE. • Always go slowly and be extra careful when operating on unfamiliar terrain. Always be alert to changing terrain conditions when operating this vehicle. • Never operate on excessively rough, slippery, or loose terrain. • Always follow proper procedures for turning as described in this manual. Practice turning at slow speeds before attempting to turn at faster speeds. Do not turn at excessive speed.
Safety Alert You should be aware that THIS VEHICLE IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE. This vehicle handles differently from other vehicles, including motorcycles and cars. A collision or rollover can occur quickly, even during what you think are routine maneuvers such as turning, driving on hills, and going over obstacles, if you fail to take proper precautions. TO AVOID SERIOUS INJURY OR DEATH: * Always read the Operator’s Manual carefully and follow the operating procedures described.
Warning Labels A B C D E F PR733B Pour commander des Etiquettes de Mise en Garde gratuites, voyez votre détailant de autorisé VTT Arctic Cat pour le numéro de pièce 1436-444. ! WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
Warning Labels PR730B 6 ! WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
Location of Parts and Controls 1. Battery 2. Headlights 3. Parking Brake (XT/XTZ) 4. Tailgate Latch 5. Reverse Override Switch 6. Seat Lock Lever PR731A 7. Under-Hood Storage Compartment 8. In-Dash Storage Compartment 9. Brake Pedal 10. Fuses 11. Ignition/Start Switch 12. Shift Lever 13. DC Power Outlets PR734A 14. Accelerator Pedal 15. Cargo Box Latch Handle 16. Taillight/Brakelight 17. Operator’s Manual Location 18. Headlight Switch 19. Driver Seat Belt 20. Passenger Seat Belt PR747A 21.
Warnings ! WARNING POTENTIAL HAZARD Operating this vehicle without proper instruction. WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does not know how to operate this vehicle properly in different situations and on different types of terrain. HOW TO AVOID THE HAZARD All operators of this vehicle must read and understand this Operator’s Manual and all warning and instruction labels prior to operating this vehicle.
Warnings ! WARNING POTENTIAL HAZARD Operating this vehicle without wearing an approved helmet, eye protection, and protective clothing. WHAT CAN HAPPEN Operating without an approved helmet increases your chances of a serious head injury or death in the event of an accident. Operating without eye protection can result in an accident and increases your chances of a serious injury in the event of an accident.
Warnings ! WARNING POTENTIAL HAZARD Operating or riding in the vehicle without occupant side restraints properly secured. WHAT CAN HAPPEN Serious injury or death. Occupants or their body parts can strike objects outside the vehicle, be crushed by the vehicle, or fall out of the vehicle during maneuvers or in the event of an accident. HOW TO AVOID THE HAZARD Do not remove the occupant side restraints.
Warnings ! WARNING POTENTIAL HAZARD Attempting wheelies, jumps, and other stunts. WHAT CAN HAPPEN Increases the chance of an accident including a rollover. HOW TO AVOID THE HAZARD Never attempt stunts, such as wheelies or jumps. Don’t try to show off. ! WARNING POTENTIAL HAZARD Failure to inspect this vehicle before operating. Failure to properly maintain this vehicle. WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage.
Warnings ! WARNING POTENTIAL HAZARD Failing to use care in turns; turning too sharply or aggressively. WHAT CAN HAPPEN The vehicle could go out of control causing a collision, tip over, or rollover. HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described in this Operator’s Manual. Practice turning at slow speeds before attempting to turn at faster speeds. Do not turn at excessive speed or too sharply for the conditions and for your experience level.
Warnings ! WARNING POTENTIAL HAZARD Climbing hills improperly. WHAT CAN HAPPEN Could cause loss of control or cause the vehicle to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in this Operator’s Manual. Always check the terrain carefully before you start up any hill. Never climb hills with slippery or loose surfaces. Never open the throttle suddenly or make sudden gear changes. The vehicle could flip over backwards.
Warnings ! WARNING POTENTIAL HAZARD Improperly operating over obstacles. WHAT CAN HAPPEN Could cause loss of control or a collision. Could cause the vehicle to overturn. HOW TO AVOID THE HAZARD Before operating in a new area, check for obstacles. Never attempt to ride over large obstacles, such as large rocks or fallen trees. When you go over obstacles, always follow proper procedures as described in this Operator’s Manual. ! WARNING POTENTIAL HAZARD Improperly operating in reverse.
Warnings ! WARNING POTENTIAL HAZARD Operating this vehicle through deep or fast flowing water. WHAT CAN HAPPEN Tires may float, causing loss of traction and loss of control, which could lead to an accident. HOW TO AVOID THE HAZARD Never operate this vehicle in fast flowing water or in water deeper than the floorboard. Remember that wet brakes may have reduced stopping capability. Test the brakes after leaving water. If necessary, apply them several times to dry out the pads.
Warnings ! WARNING POTENTIAL HAZARD Operating through or over thick or sharp brush, timber, debris, or rocks. WHAT CAN HAPPEN Serious injury or death. Brush, branches, debris, and rocks can enter or penetrate the passenger compartment and strike occupants. Running over sharp branches, rocks, or other large objects can also cause loss of control. HOW TO AVOID THE HAZARD Be alert. Slow down. Wear all recommended protective gear specified in this Operator’s Manual.
DIVISION II - OPERATION/ MAINTENANCE Specifications ENGINE Type (550/700) Four-Cycle/Liquid Cooled (1000) Four-Cycle/Liquid Cooled V-Twin Bore x Stroke (550) (700) (1000) 92 mm x 82 mm (3.62 x 3.22 in.) 102 mm x 85 mm (4.01 x 3.4 in.) 92 mm x 71.6 mm (3.62 x 2.82 in.) Displacement (550) (700) (1000) 545 cc (33.3 cu in.) 695 cc (42.4 cu in.) 951 cc (58 cu in.) Spark Plug Type NGK CPR8E Spark Plug Gap 0.5-0.6 mm (0.019-0.024 in.
Vehicle Operation Pre-Start/Pre-Operation Checklist Item Remarks Brake System Pedal firm - near top of travel. Fluid at proper level. Check for fluid leaks. Set parking brake (XT/XTZ). Controls Steering free - no binding - no excessive free-play. Shift lever in neutral. Accelerator free - no binding - returns to idle position. Fluids Coolant level to bottom of radiator neck. Check oil level. Gas tank full of recommended gasoline. Differential(s)/rear drive at proper level. Check for fluid leaks.
Vehicle Operation Starting the Vehicle XT/XTZ Always start with the vehicle on a flat, level surface. Carbon monoxide poisoning can kill you, so keep the vehicle outside while it’s running. Follow these steps to start it up: 1. Step into the vehicle and sit down; then fasten the operator seat belt and the passenger seat belts (if applicable) and strap on your approved helmet and require your passenger to do the same (if applicable). Check that the occupant side restraints are secured in place.
Vehicle Operation 1. To select reverse gear from park, move the shift lever upward one position until the letter “R” is displayed on the LCD gauge. 2. To select neutral from reverse, move the shift lever upward one position until the letter “N” is displayed on the LCD gauge. 2. Release the parking brake or place the transmission in park; then release the foot brake pedal and press the accelerator to slowly add power to start moving. 3.
Vehicle Operation 2. Set the parking brake or place the Driving Uphill transmission in park; then turn off the Always drive straight up the hill and ignition. always avoid hills steeper than 15°. 1. Keep both hands on the wheel. ! WARNING 2. Prior to starting the climb, shift into Avoid parking this vehicle on hills. low range, select four-wheel drive for The parking brake may relax and traction, and gradually press the accelallow the vehicle to roll downhill erator; then maintain a constant speed.
Vehicle Operation NOTE: Use minimum braking (as NOTE: If there is any question necessary) to maintain a slow about your ability to cross the speed. obstacle safely, you should turn around if the ground is flat and you have room or back up until you find ! WARNING a less difficult path. Do not attempt to turn around on a hill. Driving in Reverse When operating in reverse, avoid sharp turns and backing down a hill.
Vehicle Operation 4. Once you’ve cleared the water, briefly apply the brakes to make sure they work. NOTE: Light pedal pressure or pumping the brakes for a short distance will aid in drying the brakes. Crossing Roads It may be necessary to cross a road or highway. If so, note the following guidelines. 1. Stop completely on the shoulder of the road. 2. Check both directions for traffic. 2. If the tires are frozen to the ground, pour warm water around them to melt the ice.
General Information Vehicle Identification Numbers These numbers are required by the dealer to complete warranty claims properly. No warranty will be allowed by Arctic Cat if This vehicle has two identification num- the VIN or ESN is removed or mutilated bers: Vehicle Identification Number in any way. (VIN) and Engine Serial Number (ESN). Always provide the name, VIN, and ESN On the XT/XTX, the VIN is located on when contacting an authorized Arctic Cat the frame support rail.
RUN position — The ignition circuit is Drive Select Switch complete and the engine can run. The key cannot be removed in this position. START position — The ignition circuit is complete and the starter is engaged. When the key is released, the switch will return to the RUN position. The key cannot be removed in this position.
! WARNING CAUTION The differential lock is intended for use where minimum traction is available. NEVER EXCEED 10 MPH (16 kph) with the front differential lock engaged. Maneuverability and handling characteristics will differ with the differential lock engaged. Control loss can result in serious injury or death. When releasing the parking brake, make sure the parking brake indicator goes off before driving the vehicle or accelerated brake pad wear will occur.
Use the headlight switch to select the high or low headlight beam. When the switch is in the HI position, the high beam will illuminate. When the switch is in the LO position, the low beam will illuminate. PR745A ! WARNING The seat belt indicator is only a reminder and automatically extinguishes after approximately eight seconds. It does not indicate that seat belts are properly secured.
Seat Belts Tailgate Latch This vehicle is equipped with seat belts for the operator and the passenger. To fasten and release the seat belt properly, use the following procedure. 1. Place the seat belt across your lap as low as possible without twisting the belt making sure the shoulder strap is below the neck and across the chest. ! WARNING PR039A Only appropriate-sized passengers may ride in this vehicle.
The EPS system is battery system powered; therefore, the battery must be in good condition and fully charged. Power delivery and overload protection is provided by an EPS relay and 30-amp fuse located under the seat in the Power Distribution Module (PDM). The system is self-monitored and will display a “P0635” malfunction code or Diagnostic Trouble Code (DTC) on the LCD gauge/speedometer should an EPS system control circuit problem occur. Do not operate the vehicle with a code displayed.
B. Press and hold the Set/Reset Button (4) until the minutes stop scrolling and the hour display starts to scroll. Momentarily release when the correct hour is displayed; then repeatedly press and release the Set/Reset Button (4) until the correct minutes are displayed. NOTE: Approximately two seconds after releasing either Button, the LCD will return to normal operation. NOTE: Clock memory power is supplied through the 15-amp accessory fuse and verified during gauge “power-up” and reset.
To select the odometer (ODO), trip #1 (T1), or trip #2 (T2), press the Mode Button (3) to enter the selection mode; then press the Mode Button to until the distance mode is selected. Press the Set/Reset Button (4) to select the desired display. Press and hold the Set/Reset button while T1 or T2 are selected to reset the selected trip. The odometer cannot be reset. 14.
NOTE: Clock memory power is Speedometer/LCD supplied through the 15-amp (Digital) (XTX) accessory fuse and verified during gauge “power-up” and reset. In the event of clock memory power failure (blown fuse, etc.), the gauge will “power-up,” reset, and shut down repeatedly until clock memory power is restored. Always check the 15-amp accessory fuse if this gauge condition is noted. 6. Gear Position Indicator - Indicates which gear is selected - R (reverse)/ N (neutral)/L (low range)/H (high range). 7.
4. Set/Reset Button - Press and release NOTE: An E will be displayed if to shift between Odometer, Trip 1, there is an error caused by a no-shift Trip 2, Engine Hour Meter, and position signal. Clock. Press and hold while Trip 1 or 7. Engine Hour Meter Indicator - IndiTrip 2 are selected to clear the cates engine hour meter mode is selected trip. The odometer cannot be selected on the display. reset. 8. Speedometer/Tachometer Indicator 5.
NOTE: The oil level stick should be CAUTION Arctic Cat does not recommend using a pressure washer to clean the radiator core. The pressure may bend or flatten the fins causing restricted air flow, and electrical components on the radiator could be damaged. Use only a garden hose with spray nozzle at normal tap pressure. threaded in for checking purposes. 4. Remove the oil level stick; the engine oil level should be within the operating range. 13.
Tongue Weight - Weight on trailer Always maintain a slow speed when tongue. trailering and towing and avoid sudden accelerations, quick maneuvers, and sudAccessory Weight - Winch, gun scab- den stops. Braking distance will be bard brackets, snow plow, etc. affected when towing a trailer. When Front Tongue and Storage Compart- towing a trailer, always maintain slow ment Weight - Total weight on trailer speed and allow more stopping distance than when not towing a trailer. tongue and storage compartment.
Recommended Engine/ Transmission Oil CAUTION PR073A Any oil used in place of the recommended oil could cause serious engine damage. Do not use oils which contain graphite or molybdenum additives. These oils can adversely affect clutch operation. Also, not recommended are racing, vegetable, nondetergent, and castor-based oils. NOTE: Suitable hold-down straps are available from your Arctic Cat dealer. Ordinary rope is not recommended because it can stretch under load.
Engine Break-In CAUTION Any lubricant used in place of the recommended lubricant could cause serious front differential/rear drive damage. Filling Gas Tank ! WARNING Always fill the gas tank in a well-ventilated area. Never add gasoline to the gas tank near any open flames or with the engine running or hot. DO NOT SMOKE while filling the gas tank. After the completion of the break-in period, the engine oil and oil filter should be changed.
General Maintenance NOTE: Proper maintenance of this vehicle is important for optimum performance. Follow the Maintenance Schedule and all ensuing maintenance instructions/information. If the owner/operator does not feel qualified to perform any of these maintenance procedures or checks, take the vehicle to an authorized Arctic Cat dealer for professional service.
Maintenance Schedule Page Initial 100 miles Every 100 miles Battery 44 I I * Engine nuts and bolts — I I * Valve clearance — I I Spark plug(s) 47 I I Item 47 Every 300 miles Every 500 miles Replace every 4000 miles (6436 km) or 18 months Liquid cooling system 40 I Inspect every time before operating Gas hoses 34 I Inspect every time before operating 34 Replace every 2 years Engine/transmission oil and filter 41 R R** Air filter 47 I I Gear lubricant (front different
Liquid Cooling System NOTE: Use a good quality, biode NOTE: Debris in the engine com- gradable glycol-based, automotive- partment or packed between the cool- type antifreeze. ing fins of the radiator can reduce ! WARNING cooling capability. Using a garden hose, wash the radiator to remove Never check the coolant level when any debris preventing air flow. the engine is hot or the cooling sys- CAUTION Arctic Cat does not recommend using a pressure washer to clean the radiator core.
NOTE: When the vehicle is operated in extremely cold weather (-23° C/-10° F or colder), a small amount of leakage may be present. Unless the leakage is excessive, replacement is not necessary. General Lubrication On the XT/XTX, the shock absorber has a spring force adjustment sleeve with five adjustment positions to allow the spring to be adjusted for different riding and loading conditions. If the spring action is too soft or too stiff, adjust it according to the chart.
11. Install the center console; then install the driver and passenger seats making sure they are securely latched. Front Differential/Rear Drive Gear Lubricant (Inspecting/Changing) Inspect and change the gear lubricant in each according to the Maintenance Schedule. When changing the lubricant, use the appropriate hypoid oil and use the following procedure. 1. Place the vehicle on level ground. 2. Remove each oil fill plug. CF106A 4.
NOTE: The brake fluid reservoir is located on top of the master cylinder under the hood. 4. Install the wheel and tighten using a crisscross pattern in 20 ft-lb increments to 40 ft-lb (steel wheels) or 80 ft-lb (aluminum wheels). 2. Press the brake pedal several times to Protective Rubber check for firmness. Boots 3. If the pedal is not firm, the system The protective boots should be inspected must be bled. periodically according to the Mainte NOTE: Take the vehicle to an nance Schedule.
Maintenance Charging 2. Remove both front wheels. 3. Inspect the four tie rod boots for NOTE: Arctic Cat recommends the use of the CTEK Multi US 800 or the cracks, tears, or perforations. CTEK Multi US 3300 for battery main4. Check the tie rod end free-play by tenance charging. Maintenance grasping the tie rod near the end and charging is required on all batteries attempting to move it up and down. not used for more than two weeks or 5. If boot damage is present or tie rod as required by battery drain.
3. Connect the red terminal lead from the charger to the positive terminal of the battery; then connect the black terminal lead of the charger to the negative terminal of the battery. 4. Plug the charger into a 110-volt electrical outlet. 800E 5. By pushing the Mode button (A) on the left side of the charger, select the Normal Charge Icon (E). The Normal Charge Indicator (C) should illuminate on the upper left portion of the charger. NOTE: The maintainer/charger will charge the battery to 95% 6.
! WARNING Any time service is performed on a battery, the following must be observed: keep sparks, open flame, cigarettes, or any other flame away. Always wear safety glasses. Protect skin and clothing when handling a battery. When servicing battery in enclosed space, keep the area well-ventilated. Make sure battery venting is not obstructed. 6.
NOTE: Have the battery and elec- Air Filter/Housing Drain trical system checked prior to oper- The air filter inside the air filter housing ating the vehicle again. must be kept clean to provide good engine power and gas mileage. If the Spark Plug(s) vehicle is used under normal conditions, This vehicle comes equipped with a speci- service the filter at the intervals specified spark plug. See the specifications fied. If operated in dusty, wet, or muddy chart for the correct spark plug.
8. Clean any dirt or debris from inside Tires the filter housing. 9. Inspect the drain beneath the main housing for debris and for proper sealing. ! WARNING Always use the size and type of tires as specified. Refer to the specifications chart for proper tire inflation pressure, and always maintain proper tire inflation pressure. Tire Tread Condition PR805A 10. Install the air filter and cover. 11.
! WARNING XT/XTZ Use only Arctic Cat approved tires when replacing tires. Failure to do so could result in unstable operation. Tubeless Tire Repair Should a leak or flat tire occur due to a puncture, the tire may be repaired using a plugtype repair. If the damage is from a cut or if the puncture cannot be repaired using a plug, the tire must be replaced.
To replace the headlight bulb, use the following procedure. 1. Remove the wiring harness connector from the back of the headlight. 2. Grasp the bulb housing, turn it counterclockwise, and remove the bulb. 3. Install the new bulb into the housing and rotate it completely clockwise. 4. Install the wiring harness connector. CAUTION When replacing the headlight bulb, be careful not to touch the glass portion of the bulb. Grasp the new bulb with a clean cloth.
Fuses NOTE: The rear output terminal is located beneath the center console near the right-side of the throttle body. The front output terminal is located beneath the dash board in front of the left-side accessory NOTE: To remove the fuse, com- plug. press the locking tabs on either side of the fuse cover and lift out. The fuses are located in a power distribution module under the driver seat. If there is any type of electrical system failure, always check the fuses first.
ROPS HDX187A 52 Inspect the Rollover Protection Structure (ROPS) for any deformation, twisting, cracking, missing or damaged fasteners, loose fasteners, modification to the production form, missing ROPS label, unauthorized repair or welding, and/or improper installation. If any of these circumstances are discovered, immediately bring the vehicle to an authorized Arctic Cat dealer for service.
Preparation For Storage Arctic Cat recommends the following procedure to prepare the vehicle for storage. An authorized Arctic Cat dealer should perform this service; however, the owner/operator may perform this service if desired. CAUTION Prior to storing this vehicle, it must be properly serviced to prevent rusting and component deterioration. 1. Clean the seat cushions with a damp cloth and allow to dry. 2.
Preparation After Storage Taking this vehicle out of storage and correctly preparing it will assure many miles and hours of trouble-free riding. Arctic Cat recommends the following procedure. 1. Clean the vehicle thoroughly. 2. Clean the engine. Remove the cloth from the exhaust system. 3. Check all control wires and cables for signs of wear or fraying. Replace if necessary. 4. Change the engine/transmission oil and filter. 5. Check the coolant level and add properly mixed coolant as necessary. 6.
Maintenance Record DATE MILEAGE SERVICE PERFORMED/NOTES 55
Limited Warranty Arctic Cat Inc. (hereinafter referred to as Arctic Cat) extends a limited warranty as described below on each new Arctic Cat ROV it assembles and on each genuine Arctic Cat ROV part and accessory assembled and sold by an authorized Arctic Cat ROV dealer.
Warranty Procedure/Owner Responsibility At the time of sale, an ATV Rider Training Certificate and Owner Registration form is to be completed by the selling dealer and consumer. The receipt of the form by Arctic Cat is a condition precedent to warranty coverage. It is the selling dealer’s responsibility to retain and/or submit appropriate copies of the form to the appropriate place(s) to initiate warranty coverage.
U.S. EPA Emission Control Statement/Warranty Coverage - ROV (U.S. Only) STATEMENT/WARRANTY Arctic Cat warrants to the original retail purchaser, and each subsequent purchaser, that all U.S. EPAcertified Arctic Cat ROV’s are designed, built, and equipped to conform to all U.S. EPA Emission Control Regulations. Please read the following information completely. Your authorized Arctic Cat dealer will repair or replace any defective emission-related component at no cost to you during the warranty period.
Change of Address, Ownership, or Warranty Transfer Arctic Cat Inc. keeps on file the current name and address of the owner of this vehicle. This allows Arctic Cat to reach the current owner with any important safety information which may be necessary to protect customers from personal injury or property damage. Please make sure a copy of this form is completed and returned to Arctic Cat Inc. if you move or if the vehicle is sold to another party.
Fold Back CHANGE OF ADDRESS/OWNERSHIP ARCTIC CAT INC. PRODUCT SERVICE AND WARRANTY DEPT. P.O.
Identification Numbers Record 1. KEY IDENTIFICATION NUMBER: The key identification number is stamped on the key as shown in the illustration. Record this number in the space provided for reference if you ever need a new key. 2. VEHICLE IDENTIFICATION NUMBER: 3. ENGINE SERIAL NUMBER: Record the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist you in ordering parts from your authorized Arctic Cat dealer or for reference in case this vehicle is stolen.
©2013 Arctic Cat Inc. ™®Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701 p/n 2259-808 (218) 681-9851 - U.S.
