User Manual

ManualsBrandsARI Armaturen ManualsEquipmentCONA all-in-one PN40 EN

Rev. 0040808000 0808 englisch

1.0 General information on operating

instructions................................................... 2

2.0 Notes on possible dangers............................ 2

2.1 Significance of symbols ..........................................2

2.2 Explanatory notes on safety information .................2

3.0 Storage and transport ................................... 2

4.0 Description...................................................... 3

4.1 Scope of applications ..............................................3

4.2 Operating principles ................................................4

4.3 Diagram...................................................................6

4.4 Technical data - remarks .........................................8

4.5 Marking ...................................................................8

5.0 Installation....................................................... 8

5.1 General notes on installation...................................8

5.2 Installation instructions for welding .........................9

5.3 Installation position..................................................9

5.4 Steam trap testing through

ultrasonic measurement..........................................9

6.0 Putting the valve into operation ................... 9

7.0 Care and maintenance................................. 10

7.1 Disassembling/assembling complete

shut-off valve assembly........................................ 10

7.2 Replacing the packing rings ................................. 10

7.3 Replacing packing rings of the

secondary sealing gland packing ..........................11

7.4 Cleaning/replacing controller assembly.................11

7.5 Changing the installation position......................... 14

7.6 Tightening torques................................................ 14

8.0 Troubleshooting ........................................... 15

9.0 Troubleshooting table.................................. 15

10.0 Dismantling the valve or the body ........... 17

11.0 Warranty / Guarantee ................................. 17

12.0 EC declaration of conformity.................... 18

Operating and installation instructions

Steam trap station

with integrated inlet and outlet valves

CONA

All-in-one

Contents

PN40

- with flanges (series 60a....1)

- with screwed sockets (series 60a....2)

- with socket weld ends (series 60a....3)

- with butt weld ends (series 60a....4)

PN40

- with flanges (series 61a....1)

- with screwed sockets (series 61a....2)

- with socket weld ends (series 61a....3)

- with butt weld ends (series 61a....4)

PN40

- with flanges (series 64a....1)

- with screwed sockets (series 64a....2)

- with socket weld ends (series 64a....3)

- with butt weld ends (series 64a....4)

PN40

- with flanges (series 63a....1)

- with screwed sockets (series 63a....2)

- with socket weld ends (series 63a....3)

- with butt weld ends (series 63a....4)

Summary of content (18 pages)

PAGE 1
Operating and installation instructions Steam trap station with integrated inlet and outlet valves CONA®All-in-one PN40 - with flanges - with screwed sockets - with socket weld ends - with butt weld ends PN40 (series 60a....1) (series 60a....2) (series 60a....3) (series 60a....4) - with flanges - with screwed sockets - with socket weld ends - with butt weld ends (series 64a....1) (series 64a....2) (series 64a....3) (series 64a....
PAGE 2
Operating and installation instructions CONA®All-in-one 1.0 General information on operating instructions These operating instructions provide information on mounting and maintaining the fittings. Please contact the supplier or the manufacturer in case of problems which cannot be solved by reference to the operating instructions. They are binding on the transport, storage, installation, start-up, operation, maintenance and repair. The notes and warnings must be observed and adhered to.
PAGE 3
Operating and installation instructions CONA®All-in-one 4.0 Description 4.1 Scope of applications CONA All-in-one steam traps are used for "condensate-discharge from all kinds of steam systems". ATTENTION ! - Refer to the data sheet for applications, limits on use and possibilities. - Certain media require or preclude the use of special materials. - The valves are designed for standard operating conditions. If conditions exceed these requirements, e.g.
PAGE 4
Operating and installation instructions CONA®All-in-one 4.2 Operating principles (refer to Fig. 1 - Fig. 2 page 6) The product concept is based on a robust modular design with integrated shut-off valves (ball / seat chamfer). This modular design can be used as the basis for steam traps with several control systems.
PAGE 5
Operating and installation instructions CONA®All-in-one b) Thermostatic steam trap series 61A (refer to Fig. 4 page 7) (for particular description of the control system, refer to the Operating and installation instruction of CONA M series 610) The steam trap uses the condensate temperature and available upstream pressure for control. It vents automatically during system start-up and operation.
PAGE 6
Operating and installation instructions CONA®All-in-one 4.3 Diagram Fig. 1: Stop valve with gland packing Fig. 2: Stop valve with bellows seal Page 6 Rev.
PAGE 7
Operating and installation instructions CONA®All-in-one Fig. 3: CONA®B All-in-one - BR60a Fig. 4: CONA®M All-in-one - BR61a Fig. 5: CONA®TD All-in-one - BR64a Fig. 6: CONA®S All-in-one - BR63a Refer to the data sheet for information about materials with designations and figure numbers. Rev.
PAGE 8
Operating and installation instructions CONA®All-in-one 4.4 Technical data - remarks for - Principal dimensions, - Pressure-temperature-ratings, operating limits, - Valves with different types of connection , etc. refer to datasheet. 4.5 Marking Details of the CE-marking on the valve: AWH Manufacturer Address of manufacturer: Typ Type refer to item 11.0 Warranty / Guarantee Bj. Year of manufacture According to the Pressure Equipment Directive appendix 2 diagram 7 valves acc. to article 1 paragraph 2.1.
PAGE 9
Operating and installation instructions CONA®All-in-one 5.2 Installation instructions for welding (refer to Fig. 3 - Fig. 6 page 7) Please note that only qualified persons using appropriate equipment and working in accordance with technical rules are allowed to install fittings by welding. The responsibility for this lies with the system owner. Please refer to the catalogue sheet for information on type and instructions relating to welding socket weld ends/butt weld ends.
PAGE 10
Operating and installation instructions CONA®All-in-one 7.0 Care and maintenance Maintanance and maintenance-intervals have to be defined by the operator according to the requirements. ATTENTION ! - refer to item 10.0 and 11.0 prior to dismantling and repair work! - refer to item 6.0 before restarting the plant ! Prior to installation, threads and seal faces should be coated with temperaturestable lubricant (e.g. “OKS Anti-Seize Paste” white/metal-free). 7.
PAGE 11
Operating and installation instructions CONA®All-in-one 7.3 Replacing packing rings of the secondary sealing gland packing - Dismantle shut-off valve assembly (pos. 8) as described in 7.1. ATTENTION ! It is vital to avoid damage to spindle surface and packing chamber surface. - Rotate spindle (pos. 11) in closing direction. - Slacken cheese-head screw (pos. 18). - Pull handle (pos. 19) away from spindle (pos. 11). - Unscrew sleeve nut (pos. 6). - Remove pressure plate (pos. 21).
PAGE 12
Operating and installation instructions CONA®All-in-one b) Thermostatic steam traps series 61A (refer to Fig. 4 page 7) - Release sealing cap (pos. 6). - Pull spring clip (pos. 5) off radially and remove diaphragm capsule (pos. 4) from seat (pos. 3). - remove strainer (pos. 2). - Clean body (pos. 1), sealing cap (pos. 6) and strainer (pos. 2) as well as all seal faces. - Clean diaphragm capsule (pos. 4) and check sealing components at seat (pos. 3).
PAGE 13
Operating and installation instructions CONA®All-in-one d) Ball float steam traps series 63A (refer to Fig. 6 page 7 and Fig. 9 page 14) - Dismantle hood (pos. 16) by slackening cheese-head screw (pos. 27). - Remove dirt from body (pos. 1) and hood (pos. 16); tiny dirt particles can be removed by flushing out the ducts and rinsing the body (pos. 1). - If necessary dismantle the float controller (pos. 24) and clean separately or change float controller. - Unscrew the hollow-core screw (pos. 24.
PAGE 14
Operating and installation instructions CONA®All-in-one 7.5 Changing the installation position a) Ball float steam traps series 63A (refer to Fig. 6 page 7) - Position body (pos. 1) as desired, bearing in mind the direction of flow. - Remove hood (Pos 16), then slacken hollow-core screw (pos. 24.10) approximately 1/2 turn. - Rotate controller (pos. 24) 90° in the direction required. - Always fit controller (pos. 24) so that the ball float (pos. 24.16) can work in the vertical plane.
PAGE 15
Operating and installation instructions CONA®All-in-one 8.0 Troubleshooting In the event of malfunction or faulty operating performance check that the installation and adjustment work has been carried out and completed in accordance with these Operating Instructions. ATTENTION ! It is essential that the safety regulations are observed when identifying faults. - If malfunctions cannot be eliminate with the help of the following table “9.
PAGE 16
Operating and installation instructions CONA®All-in-one Fault Possible cause Corrective measures External leakage Shut-off valve not properly tightened Tighten; see 7.6 Seal (pos. 5, 10) defective Replace sealing; refer to item 7.2 and 7.3 Screw cap (pos. 6) not properly tightened Tighten; refer to item 7.6 Page 16 Seal (pos. 26) defective Replace sealing; refer to item 7.6 Hood (pos. 16) not properly tightened with cheese-head screw (pos. 27) Tighten; refer to item 7.6 Flat gasket (pos.
PAGE 17
Operating and installation instructions CONA®All-in-one 10.0 Dismantling the valve or the body ATTENTION ! The following points must be observed: - Pressureless pipe system. - Medium must be cool. - Plant must be drained. 11.0 Warranty / Guarantee The extent and period of warranty cover are specified in the "Standard Terms and Conditions of Albert Richter GmbH & Co. KG" valid at the time of delivery or, by way of departure, in the contract of sale itself.
PAGE 18
Operating and installation instructions CONA®All-in-one 12.