Manual

ManualsBrandsARI Armaturen ManualsEquipmentCONA M PN40 EN

Rev. 0040804000 0309 englisch

1.0 General information on operating

instructions................................................... 2

2.0 Notes on possible dangers............................ 2

2.1 Significance of symbols ..........................................2

2.2 Explanatory notes on safety information .................2

3.0 Storage and transport ................................... 2

4.0 Description...................................................... 3

4.1 Scope of applications ..............................................3

4.2 Operating principles ................................................3

4.3 Diagram...................................................................4

4.4 Technical data - remarks .........................................6

4.5 Marking ...................................................................6

5.0 Installation....................................................... 6

5.1 General notes on installation...................................6

5.2 Installation instructions for welding .........................7

5.3 Controller adjustment ..............................................7

5.4 Performance control with ultrasonic instrument ......7

5.5 Installation position................................................. 7

6.0 Putting the valve into operation ................... 7

7.0 Care and maintenance................................... 8

7.1 Cleaning / replacing controller assembly................ 8

7.2 Option blow down valve ......................................... 9

7.3 Performance control of the membran capsule ..... 10

7.4 Tightening torques................................................ 10

8.0 Troubleshooting............................................11

9.0 Troubleshooting table ..................................11

10.0 Dismantling the valve or the body ........... 12

11.0 Warranty / Guarantee ................................. 12

12.0 EC declaration of conformity.................... 13

Operating and installation instructions

Thermostatic steam traps

CONA

M (PN16 - 40)

Contents

PN16

- with flanges (series 610/612....1)

- union with butt weld ends (series 610....1)

PN40

- with flanges (ser. 610/612/611/613....1)

- with screwed sockets (ser. 610/612/611/613....2)

- with socket weld ends (ser. 610/612/611/613....3)

- with butt weld ends (ser. 610/612/611/613....4)

- wafer pattern flange (ser. 619....6)

PN40

- with screwed sockets (series 614/615....2)

- with butt weld ends (series 614....4)

- union with butt weld ends (series 614....5)

- wafer pattern flange (series 619....6)

- clamp connection (series 614/615....a)

Summary of content (13 pages)

PAGE 1
Operating and installation instructions Thermostatic steam traps CONA®M (PN16 - 40) PN40 PN16 - with flanges - union with butt weld ends (series 610/612....1) (series 610....1) - with flanges - with screwed sockets - with socket weld ends - with butt weld ends - wafer pattern flange (ser. 610/612/611/613....1) (ser. 610/612/611/613....2) (ser. 610/612/611/613....3) (ser. 610/612/611/613....4) (ser. 619....
PAGE 2
Operating and installation instructions CONA®M - Thermostatic steam traps 1.0 General information on operating instructions These operating instructions provide information on mounting and maintaining the fittings. Please contact the supplier or the manufacturer in case of problems which cannot be solved by reference to the operating instructions. They are binding on the transport, storage, installation, start-up, operation, maintenance and repair. The notes and warnings must be observed and adhered to.
PAGE 3
Operating and installation instructions CONA®M - Thermostatic steam traps 4.0 Description 4.1 Scope of applications Thermostatic steam traps with thermal controller are used for the drainage of industrial steam facilities. ATTENTION ! - Refer to the data sheet for applications, limits on use and possibilities. - Certain media require or preclude the use of special materials. - The valves are designed for standard operating conditions. If conditions exceed these requirements, e.g.
PAGE 4
Operating and installation instructions CONA®M - Thermostatic steam traps 4.3 Diagram Fig. 1: CONA®M - series 610 PN16 Fig. 2: CONA®M - series 610 PN40 Page 4 Fig. 3: CONA®M - series 612 PN40 Rev.
PAGE 5
Operating and installation instructions CONA®M - Thermostatic steam traps Fig. 4: CONA®M - series 611 PN40 Fig. 5: CONA®M - series 613 PN40 Fig. 6: CONA®M series 614 PN40 Fig. 7: CONA®M series 615 PN40 Fig. 8: CONA®M series 619 PN40 Refer to the data sheet for information about materials with designations and figure numbers. Rev.
PAGE 6
Operating and installation instructions CONA®M - Thermostatic steam traps 4.4 Technical data - remarks for - Principal dimensions, - Pressure-temperature-ratings, operating limits, - Valves with different types of connection , etc. refer to datasheet. 4.5 Marking AWH Manufacturer Typ Type Address of manufacturer: refer to item 11.0 Warranty / Guarantee Bj. Year of manufacture According to the Pressure Equipment Directive appendix 2 diagram 7 valves acc. to article 1 paragraph 2.1.
PAGE 7
Operating and installation instructions CONA®M - Thermostatic steam traps 5.2 Installation instructions for welding (see Fig. 4 page 5) It should be noted that fittings must only be welded by qualified persons using appropriate equipment and working in accordance with technical regulations. The responsibility lies with the system operator. Please refer to the catalogue sheet for information on type and instructions relating to welding socket weld ends/butt weld ends.
PAGE 8
Operating and installation instructions CONA®M - Thermostatic steam traps 7.0 Care and maintenance Maintanance and maintenance-intervals have to be defined by the operator according to the requirements. ATTENTION ! - refer to item 10.0 and 11.0 prior to dismantling and repair work! - refer to item 6.0 before restarting the plant! Prior to installation, threads and seal faces should be coated with temperaturestable lubricant (e.g. “OKS Anti-Seize Paste” white/metal-free). 7.
PAGE 9
Operating and installation instructions CONA®M - Thermostatic steam traps 7.2 Option blow down valve ATTENTION ! Escape of hot medium under pressure! Observe item 2.2! Accumulated dirt can be blown out of the strainer sleeve (pos. 7) through the blow down valve (pos. 46) by opening the pressure screw (pos. 46.1). When opening, hold against blow down valve (pos. 46). Accumulated dirt can also be removed from screen by using a ball valve (pos. 56).
PAGE 10
Operating and installation instructions CONA®M - Thermostatic steam traps 7.3 Performance control of the membran capsule When the diaphragm capsule is dry an cold, the diaphragm must be in contact with the top part of the wall (as shown in Fig. 10 and Fig. 12). If the diaphragm is away from the top surface, and/or in contact with the bottom part of the wall (as shown in Fig. 11 and Fig. 13), the capsule is defective and should be replaced.
PAGE 11
Operating and installation instructions CONA®M - Thermostatic steam traps 8.0 Troubleshooting In the event of malfunction or faulty operating performance check that the installation and adjustment work has been carried out and completed in accordance with these Operating Instructions. ATTENTION ! - It is essential that the safety regulations are observed when identifying faults. - If malfunctions cannot be eliminate with the help of the following table “9.
PAGE 12
Operating and installation instructions CONA®M - Thermostatic steam traps 10.0 Dismantling the valve or the body ATTENTION ! The following points must be observed: - Pressureless pipe system. - Medium must be cool. - Plant must be drained. 11.0 Warranty / Guarantee The extent and period of warranty cover are specified in the "Standard Terms and Conditions of Albert Richter GmbH & Co. KG" valid at the time of delivery or, by way of departure, in the contract of sale itself.
PAGE 13
Operating and installation instructions CONA®M - Thermostatic steam traps 12.