User guide

ManualsBrandsARI Armaturen ManualsEquipmentCONA S PN40 EN

Rev. 0040805002 1404 englisch

1.0 General information on operating

instructions.................................................... 2

2.0 Notes on possible dangers............................ 2

2.1 Significance of symbols ..........................................2

2.2 Explanatory notes on safety information.................2

3.0 Storage and transport ................................... 2

4.0 Description...................................................... 3

4.1 Scope of applications ..............................................3

4.2 Operating principles ................................................3

4.3 Diagram...................................................................4

4.4 Technical data - remarks .........................................5

4.5 Marking ...................................................................5

5.0 Installation....................................................... 5

5.1 General notes on installation...................................5

5.2 Installation instructions for welding .........................6

5.3 Controller adjustment ..............................................6

5.4 Steam trap testing through ultrasonic

measurement ..........................................................6

5.5 Installation position..................................................7

5.5.1 Possible installation positions .................. 7

5.5.2 Installation with pressure compension line 8

6.0 Putting the valve into operation ................... 8

7.0 Care and maintenance................................... 9

7.1 Cleaning/replacing controller assembly.................. 9

7.2 Changing the installation position......................... 10

7.3 Options blow down valve / manual air vent valve..11

7.4 Union for pressure compension line /

external vent..........................................................11

7.5 Tightening torques................................................ 12

8.0 Troubleshooting........................................... 12

9.0 Troubleshooting table ................................. 13

10.0 Dismantling the valve or the body ........... 14

11.0 Warranty / Guarantee ................................. 14

12.0 EC declaration of conformity.................... 15

Operating and installation instructions

Ball float steam traps

CONA

S (PN16 - 40)

Contents

PN16

- with flanges (series 630....1)

PN40

- with flanges (series 630....1)

- with screwed sockets (series 630....2)

- with socket weld ends (series 630....3)

- with butt weld ends (series 630....4)

Summary of content (15 pages)

PAGE 1
Operating and installation instructions Ball float steam traps CONA®S (PN16 - 40) PN40 - with flanges - with screwed sockets - with socket weld ends - with butt weld ends PN16 - with flanges (series 630....1) (series 630....1) (series 630....2) (series 630....3) (series 630....4) Contents 5.5.1 Possible installation positions .................. 7 1.0 General information on operating 5.5.2 Installation with pressure compension line 8 instructions.................................................... 2 2.
PAGE 2
Operating and installation instructions CONA®S - Ball float steam traps 1.0 General information on operating instructions These operating instructions provide information on mounting and maintaining the fittings. Please contact the supplier or the manufacturer in case of problems which cannot be solved by reference to the operating instructions. They are binding on the transport, storage, installation, start-up, operation, maintenance and repair. The notes and warnings must be observed and adhered to.
PAGE 3
Operating and installation instructions CONA®S - Ball float steam traps 4.0 Description 4.1 Scope of application Float-type steam traps with level control are used for the drainage of systems with compressed air or aqueous gases. ATTENTION ! - Refer to the data sheet for applications, limits on use and possibilities. - Certain media require or preclude the use of special materials. - The valves are designed for standard operating conditions. If conditions exceed these requirements, e.g.
PAGE 4
Operating and installation instructions CONA®S - Ball float steam traps 4.3 Diagram Fig. 1: CONA®S - series 630 PN16 Fig. 2: CONA®S - series 630 PN40 Refer to the data sheet for information about materials with designations and figure numbers. Page 4 Rev.
PAGE 5
Operating and installation instructions CONA®S - Ball float steam traps 4.4 Technical data - remarks for - Principal dimensions, - Pressure-temperature-ratings, operating limits, - Valves with different types of connection , etc. refer to datasheet. 4.5 Marking Details of the CE-marking on the valve: CE-marking 0045 Notified body AWH Manufacturer Typ Type Address of manufacturer: refer to item 11.0 Warranty / Guarantee Bj.
PAGE 6
Operating and installation instructions CONA®S - Ball float steam traps 5.2 Installation instructions for welding (refer to Fig. 2 page 4) Please note that only qualified persons using appropriate equipment and working in accordance with technical rules are allowed to install fittings by welding. The responsibility for this lies with the system owner. Please refer to the catalogue sheet for information on type and instructions relating to welding socket weld ends/butt weld ends.
PAGE 7
Operating and installation instructions CONA®S - Ball float steam traps 5.5 Installation position (refer to Fig. 3 and Fig. 5 page 10) The float steam trap can be installed for vertical or horizontal flow. This should be stated when ordering. If the installation position is not stated it will be supplied for vertical flow. It is possible to change the installation position at a later stage (see 7.2). However the steam trap must always be installed so that the ball float (Pos. 24.
PAGE 8
Operating and installation instructions CONA®S - Ball float steam traps 5.5.2 Installation with pressure compension line ATTENTION ! The installation of a pressure compensation line for gas return is always recommended; especially if the ball float steam trap is installed horizontally.
PAGE 9
Operating and installation instructions CONA®S - Ball float steam traps 7.0 Care and maintenance Maintenance and maintenance intervals have to be defined by the operator according to the requirements. ATTENTION ! - refer to item 10.0 and 11.0 prior to dismantling and repair work ! - refer to item 6.0 before restarting the plant ! Prior to installation, threads and seal faces should be coated with temperaturestable lubricant (e.g. “OKS Anti-Seize Paste” white/metal-free) 7.
PAGE 10
Operating and installation instructions CONA®S - Ball float steam traps 7.2 Changing the installation position (see Fig. 1- Fig. 2 page 4 and Fig. 3 page 7) - Position body (Pos. 1) as desired, bearing in mind the direction of flow. - Remove hood (Pos 16), then slacken hollow-core screw (Pos. 24.10) approximately 1/2 turn. - Rotate controller (Pos. 24) 90º in the direction required. ATTENTION ! The union for the pressure compensation line (Pos. 52) at the hood (Pos.
PAGE 11
Operating and installation instructions CONA®S - Ball float steam traps 7.3 Options blow down valve / manual air vent valve (refer to Fig. 1 page 4 and Fig. 6) ATTENTION ! Escape of hot medium under pressure! Observe item 2.2 ! Accumulated dirt and condensate can be removed from the hood (Pos. 16) through the blow down valve by opening the pressure screw (Pos. 46.1). When opening, hold against blow down valve (Pos. 46).
PAGE 12
Operating and installation instructions CONA®S - Ball float steam traps 7.5 Tightening torques (refer to Fig. 1 page 4 - Fig. 6 page 11) Pos. CONA S PN16 24 24.8 50 27 51 51.1 46 46.1 52 Controller Hex. nut M4 / M4 / M6 Plug Cheese head screw M10 / M12 / M16 Manual air vent valve Pressure screw Blow down valve Pressure screw Union for pressure compension line Pos. CONA S PN40 24 24.8 28 50 51 51.1 46 46.1 52 Controller Hex. nut M4 / M6 Hex.
PAGE 13
Operating and installation instructions CONA®S - Ball float steam traps 9.0 Troubleshooting table ATTENTION ! - refer to item 10.0 and 11.0 prior to dismantling and repair work ! - refer to item 6.0 before restarting the plant ! Fault Possible cause Corrective measures No flow Installed in wrong flow direction Fit valve in direction of flow arrow. Note installation position; refer to item 5.5.1! Flange covers not removed Remove flange covers Ball float (Pos. 24.
PAGE 14
Operating and installation instructions CONA®S - Ball float steam traps 10.0 Dismantling the valve or the body ATTENTION ! The following points must be observed: - Pressureless pipe system. - Medium must be cool. - Plant must be drained. 11.0 Warranty / Guarantee The extent and period of warranty cover are specified in the "Standard Terms and Conditions of Albert Richter GmbH & Co. KG" valid at the time of delivery or, by way of departure, in the contract of sale itself.
PAGE 15
Operating and installation instructions CONA®S - Ball float steam traps 12.