Owner manual

ManualsBrandsARI Armaturen ManualsEquipmentCONA Universal ANSI 300 EN

Rev. 0040808001 0611 englisch

ANSI300

- with Universal-Flange

2 x 3/8“ UNC thread (BR 604....1)

ANSI300

- with Universal-Flange

2 x 3/8“ UNC thread (BR 622....1)

ANSI300

- with Universal-Flange

2 x 3/8“ UNC thread (BR 628....1)

ANSI300

- with Universal-Flange

2 x 3/8“ UNC thread (BR 642/643....1)

1.0 General information on operating

instructions................................................... 2

2.0 Notes on possible dangers............................ 2

2.1 Significance of symbols ..........................................2

2.2 Explanatory notes on safety information .................2

3.0 Storage and transport ................................... 2

4.0 Description...................................................... 3

4.1 Scope of applications ..............................................3

4.2 Operating principles ................................................3

4.2.1 CONA Universal................................................3

4.2.2 CONA Connector ..............................................4

4.3 Diagram ..................................................................6

4.4 Technical data - remarks .........................................7

4.5 Marking ..................................................................8

5.0 Installation....................................................... 8

5.1 General notes on installation...................................8

5.2 Installation instructions for welding .........................9

5.3 Installation position..................................................9

5.4 Steam trap testing through

ultrasonic measurement......................................... 9

6.0 Putting the valve into operation ................. 10

7.0 Care and maintenance..................................11

7.1 Disassembling/assembling complete

shut-off valve assembly.........................................11

7.2 Replacing the packing rings ..................................11

7.3 Replacing packing rings of the secondary

sealing gland packing........................................... 12

7.4 Cleaning / replacing.............................................. 12

7.5 Changing the installation position......................... 14

7.6 Tightening torques................................................ 14

8.0 Troubleshooting........................................... 15

9.0 Troubleshooting table ................................. 15

10.0 Dismantling the valve or the connector .. 16

11.0 Warranty / Guarantee ................................. 16

12.0 EC declaration of conformity.................... 17

Operating and installation instructions

Steam traps for quick assembly/disassembly

CONA

Universal/ CONA

Connector

Contents

Summary of content (17 pages)

PAGE 1
Operating and installation instructions Steam traps for quick assembly/disassembly CONA®Universal/ CONA®Connector ANSI300 - with Universal-Flange 2 x 3/8“ UNC thread ANSI300 (BR 604....1) - with Universal-Flange 2 x 3/8“ UNC thread (BR 628....1) - with Universal-Flange 2 x 3/8“ UNC thread ANSI300 - with Universal-Flange 2 x 3/8“ UNC thread (BR 622....1) ANSI300 (BR 642/643....1) Contents 5.4 Steam trap testing through 1.0 General information on operating ultrasonic measurement......................
PAGE 2
Operating and installation instructions CONA®Universal / CONA®Connector 1.0 General information on operating instructions These operating instructions provide information on mounting and maintaining the fittings. Please contact the supplier or the manufacturer in case of problems which cannot be solved by reference to the operating instructions. They are binding on the transport, storage, installation, start-up, operation, maintenance and repair. The notes and warnings must be observed and adhered to.
PAGE 3
Operating and installation instructions CONA®Universal / CONA®Connector 4.0 Description 4.1 Scope of applications CONA Universal Steam traps for quick assembly/disassembly to CONA Connector or foreign system connectors are used for the drainage of industrial steam facilities. ATTENTION ! - Refer to the data sheet for applications, limits on use and possibilities. - Certain media require or preclude the use of special materials. - The valves are designed for standard operating conditions.
PAGE 4
Operating and installation instructions CONA®Universal / CONA®Connector c) Thermodynamic steam trap BR642/643 (refer to Fig. 4 page 6) (detailed description of the control system Operating and installation instructions CONA TD BR640) For control the steam trap uses the condensate temperature as well as the available upstream pressure and back pressure (intermittent operation). The steam trap vents air automatically during system start-up and operation, but with a time lag.
PAGE 5
Operating and installation instructions CONA®Universal / CONA®Connector c) System connector with stop function at inlet BR683 (refer to Fig. 8 page 7) The valve is based on an integrated, Low-maintenance stop valves with gland seal (also as low-maintenance bellows seal stop valve with approval acc. to TA-Luft ): (refer to Fig. 10 page 11 - Fig. 11 page 12) - safety back-sealing mechanism with stuffing box: stem (pos. 11) / screw fitting (pos. 15) with bellows seal: stem (pos. 11) / stem guide (pos.
PAGE 6
Operating and installation instructions CONA®Universal / CONA®Connector 4.3 Diagram Fig. 1: CONA®B Universal - BR604 Fig. 2: CONA®M Universal - BR622 Fig. 3: CONA®TD Universal - BR642 Fig. 4: CONA®TD Universal - BR643 Fig. 5: CONA®S Universal - BR628 Page 6 Rev.
PAGE 7
Operating and installation instructions CONA®Universal / CONA®Connector Fig. 6: CONA® Connector 681 Fig. 7: CONA® Connector 682 Fig. 8: CONA® Connector 683 Fig. 9: CONA® Connector 684 Refer to the data sheet for information about materials with designations and figure numbers. 4.4 Technical data - remarks for - Principal dimensions, - Pressure-temperature-ratings, operating limits, - Valves with different types of connection , etc. refer to datasheet. Rev.
PAGE 8
Operating and installation instructions CONA®Universal / CONA®Connector 4.5 Marking AWH Manufacturer Typ Type Bj. Year of manufacture PS/TS Pressure / Temperature indication Address of manufacturer: refer to item 11.0 Warranty / Guarantee Material / Charge According to the Pressure Equipment Directive appendix 2 diagram 7 valves acc. to article 1 paragraph 2.1.2 (pipes) only show the CE-marking from DN40 onwards. 5.0 Installation 5.
PAGE 9
Operating and installation instructions CONA®Universal / CONA®Connector 5.2 Installation instructions for welding (refer to Fig. 1 - Fig. 5 page 6) It should be noted that fittings must only be welded by qualified persons using appropriate equipment and working in accordance with technical regulations. The responsibility lies with the system operator. Please refer to the catalogue sheet for information on type and instructions relating to welding socket weld ends/butt weld ends.
PAGE 10
Operating and installation instructions CONA®Universal / CONA®Connector 6.0 Putting the valve into operation ATTENTION ! - Before putting the valve into operation, check material, pressure, temperature and direction of flow. - Regional safety instructions must be adhered to. - Residues in piping and valves (dirt, weld beads, etc.) inevitably lead to leakage. - Touching the valve when it is operating at high (> 50 °C) or low (< 0 °C) media temperatures can cause injury.
PAGE 11
Operating and installation instructions CONA®Universal / CONA®Connector 7.0 Care and maintenance Maintanance and maintenance-intervals have to be defined by the operator according to the requirements. ATTENTION ! - refer to item 10.0 and 11.0 prior to dismantling and repair work! - refer to item 6.0 before restarting the plant! Prior to installation, threads and seal faces should be coated with temperaturestable lubricant (e.g. “OKS Anti-Seize Paste” white/metal-free). 7.
PAGE 12
Operating and installation instructions CONA®Universal / CONA®Connector 7.3 Replacing packing rings of the secondary sealing gland packing - Dismantle shut-off valve assembly (pos. 8) as described in item 7.1. ATTENTION ! It is vital to avoid damage to stem surface and packing chamber surface. - Rotate stem (pos. 11) in closing direction. - Slacken cheese-head screw (pos. 18). - Pull handle (pos. 19) away from stem (pos. 11). - Unscrew sleeve nut (pos. 6). - Remove pressure plate (pos. 21).
PAGE 13
Operating and installation instructions CONA®Universal / CONA®Connector b) Thermostatic steam trap BR622 (refer to Fig. 2 page 6) The thermostatic steam trap is based on a compact welded structure. Disassembly is not possible therefore. If the operator thinks there is unwarranted leakage of steam at the steam trap, we recommend replacing the complete steam trap.
PAGE 14
Operating and installation instructions CONA®Universal / CONA®Connector 7.5 Changing the installation position a) Bimetallic steam trap BR604 / Thermostatic steam trap BR622 (refer to Fig. 1 page 6 bis Fig. 2 page 6) Installation in any position, except cap (pos. 6) upside down : - Release pressure from the steam trap (shut-off inlet; with back pressure also shut-off behind the steam trap) - Loosen the two hexagon screws (pos.
PAGE 15
Operating and installation instructions CONA®Universal / CONA®Connector 8.0 Troubleshooting In the event of malfunction or faulty operating performance check that the installation and adjustment work has been carried out and completed in accordance with these Operating Instructions. ATTENTION ! - It is essential that the safety regulations are observed when identifying faults. - If malfunctions cannot be eliminate with the help of the following table “9.
PAGE 16
Operating and installation instructions CONA®Universal / CONA®Connector 10.0 Dismantling the valve or the connector ATTENTION ! The following points must be observed: - Pressureless pipe system. - Medium must be cool. - Plant must be drained. 11.0 Warranty / Guarantee The extent and period of warranty cover are specified in the "Standard Terms and Conditions of Albert Richter GmbH & Co. KG“ valid at the time of delivery or, by way of departure, in the contract of sale itself.
PAGE 17
Operating and installation instructions CONA®Universal / CONA®Connector 12.