e p on e t-u ge Se tar pa l s on tia s ini tion uc tr ins Iron & Oak 20, 22, and 26 Ton Vertical / Horizontal Log Splitters Standard & DURO-GLIDE Models Models: BHVH2209 BHVH2209FC BHVH2609 Owner / Operator and Safety Manual
Initial Start-Up Instructions ❏ Read all assembly, operating, and safety instructions. ❏ Complete and return the warranty card to register your log splitter. ❏ Write the serial number and date-of-purchase in this manual. ❏ Assemble the log splitter. ❏ Make sure the oil filter is properly installed. (See “Assembly Procedure” section.) ❏ Fill the hydraulic tank with the recommended type and quantity of oil. (See “Start-Up Procedure” section.
Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Personal Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Worksite Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WARNING To avoid personal injury or death, carefully read and understand all instructions pertaining to the Iron & Oak Commercial Products’ log splitter. Do not attempt to assemble, operate, or maintain our product without fully understanding all our instructions and safety precautions. Do not operate the log splitter unless you read and understand the instructions and warnings in this manual.
Introduction The commercial BHVH2209, BHVH2209FC, and BHVH2609 Vertical/Horizontal Log Splitters are designed for tough applications in both vertical and horizontal positions. With 22 tons (model BHVH2209) or 26 tons (model BHVH2609) of splitting force, a 12 second cycle time, and a 6 HP or an 9 HP engine either model will handle most of your commercial log splitting needs. The BHVH2209FC features an 8 second cycle time, 20 tons of splitting force, and an 9 HP engine.
Safety The following is a list of safety rules you must follow in order to use your log splitter safely. Personal Protection ✔ To avoid personal injury or death, carefully read and understand all instructions pertaining to the log splitter including the engine manufacturer’s operating and maintenance instruction manual. ✔ Always wear protective gear, such as safety goggles, tight-fitting gloves without draw strings or loose cuffs, steel-toed shoes, and a protective hearing device.
Safety Operating Safety ✔ ALLOW ONLY ONE (1) PERSON TO LOAD AND OPERATE THE LOG SPLITTER. ✔ Allow only adults to operate the log splitter. No one under the age of 18 should be allowed to operate the log splitter. ✔ Always keep bystanders, including children and pets, at least twenty-five (25) feet away from the work area.
Safety ✘ Only use your hand to operate the control lever. NEVER use your foot, knee, a rope, or any other extension device. Log Splitting Safety ✔ Always keep your fingers away from any cracks that open in the log during the splitting operation. ✔ ALWAYS make sure that both ends of the log you are splitting are cut as square as possible. This will prevent the log from sliding out of position while under pressure. Logs should be 24 inches or shorter in length.
Safety Towing ✔ ALWAYS check before towing to make certain your log splitter is correctly and securely attached to the towing vehicle. Be sure that the ball hitch you are using is the proper size for the hitch coupler on the log splitter (see “Specification” section). Be sure the safety chains are properly hooked to the vehicle leaving enough slack for turning. ✔ ALWAYS allow for added length of the log splitter when turning, parking, crossing intersections, and in all driving situations.
Safety ✔ Always store gasoline in an approved, tightly sealed container. Store the container in a cool, dry place. Do not store the container in a house or near any heating appliance. ✘ Do not smoke or have open flames when refueling the engine. Do not spill fuel. If fuel should spill, quickly wipe up the spill and allow the excess to evaporate before continuing. Make sure gasoline soaked rags are properly disposed of. ✘ DO NOT fill the gas tank while the engine is hot or running.
Assembly Instructions Required Tools • • • • • • • 10” crescent wrench Flat head screwdriver Two 1/2’’ open end wrenches Two 3/4” open end wrenches Funnel Pliers Band Cutters Shipping List The following chart contains the list of parts that should be shipped as part of the BHVH2209, BHVH2209FC, or BHVH2609 Log Splitter.
Assembly Instructions Unpacking the Crate 1. Cut the metal banding and remove the top, sides, ends, and protective plastic covering of the packing crate. Do not remove the base unit or the rail assembly from the bottom pallet at this time. 2. Carefully check the larger components on the shipping pallet for damage. If the parts are damaged call Iron & Oak Products at (815) 672-8596. 3. Cut the remaining banding straps, open the cardboard box, and make sure all the smaller parts have been shipped.
Assembly Instructions Assembly Procedure CAUTION Some components are very heavy and can be damaged if mishandled. Also, to help prevent personal injury, it is strongly recommended that two (2) people work together to uncrate and assemble the log splitter. 1. Remove and read all instructions and safety recommendations before assembling or operating this log splitter. 2.
Assembly Instructions WARNING Make sure the rail assembly is standing on a flat, level area. Have a helper steady the rail to prevent it from tipping over. The rail assembly weighs approximately 300 pounds and will cause bodily injury if it falls on someone. 3. Carefully stand the rail assembly in an upright, vertical position. 4. Carefully align the hinge brackets in the base unit with the third hole from the base plate in the rail assembly.
Assembly Instructions 6. Bolt the rail rest to the rail assembly using two 1/2-13 x 1-1/2 inch long hex head bolts, lockwashers, and nuts, as shown. Hand tighten the nuts. Pull the latch mechanism outward and rotate the handle to hold the lock pin in the unlocked position. 7. Block the wheels to prevent the base unit from moving. Carefully lower the rail assembly to a horizontal position.
Assembly Instructions 10. Install the valve link onto the valve body, as shown, using a 1/4 x 1 inch long clevis pin. Secure the clevis pin with a cotter pin (bend the ends of the cotter pin to make it secure). 11. Install the valve handle onto the valve link using a 1/4 x 3/4 inch long clevis pin. Secure the clevis pin with a cotter pin (bend the ends of the cotter pin to make it secure). 12. Attach the valve handle to the valve spool using a 1/4 x 1 inch long clevis pin.
Assembly Instructions 14. Coat the threads of the fitting with a hydraulic pipe sealant and attach the high-pressure hose from the bottom valve fitting to the pump, as shown. Securely tighten the hose fitting. 15. Remove the oil filter from the plastic cover and apply a thin coat of oil to the rubber seal. Screw the filter onto the filter head, located near the hydraulic tank. Once the filter makes contact with the filter head, turn it an additional 3/4 turn. Hand-tighten only. 16.
Start-Up Procedure Important Notice Do not start the engine. Follow all of the instructions in the “Start-up Procedure” before operating the log splitter. Failure to follow this recommendation will result in engine and hydraulic pump damage. If this log splitter is purchased without an engine, the customer assumes all liabilities that might arise from an engine that is incompatible with the design of the log splitter.
Start-Up Procedure 6. Check the fluid level in the hydraulic tank and add oil as needed. WARNING Be careful not to spill fuel when filling the engine. If fuel should spill, quickly wipe off and allow the excess fuel to evaporate before continuing. Fuel and fuel vapors are highly flammable and can cause personal injury or even death when ignited. Important Notice If your log splitter is equipped with a factory installed engine, do not mix oil with the gasoline.
Towing WARNING Maximum Speed Limit — 35 mph Your log splitter is built on a solid, unsuspended axle. To prevent damage or possible loss of vehicle control, use extreme caution when towing and do not exceed a vehicle speed of 35 mph, especially when driving on a bumpy road. 1. Position the hitch coupler of the log splitter over or onto the tow vehicle’s tow ball. In some cases, the hitch coupler may not totally engage with the tow ball without raising the jack leg assembly.
Towing 4. Place a customer supplied lock or lock pin into the latch assembly of the hitch coupler. WARNING Making sure the log splitter is securely attached to the vehicle is the responsibility of the owner/operator. Failure to securely attach the log splitter can cause loss of control of the vehicle or the log splitter being separated from the towing vehicle, resulting in serious injury or death.
Operation WARNING Do not attempt to operate the log splitter without fully understanding all our instructions, safety precautions, and/or warnings. If any doubt or question arises about the correct or safe method of performing anything found in this or other Iron & Oak Products’ manuals, contact your Iron & Oak Products’ dealer or call the Sales and Service representatives at our main headquarters. Proper care is your responsibility.
Operation 3. Start the engine using the instructions from the engine manual. If the log splitter has not been running (cold engine), warm up the engine and hydraulic system by running the engine at half throttle for 3 to 4 minutes, then advance the engine throttle control to maximum speed.
Operation b. Only using your hand, push the control lever forward (towards the log). If the log moves, before it is contacted by the splitting wedge, release the control lever and then reposition the log. Operate the log splitter only when standing in the safe operating area, shown in the picture. CAUTION Make sure you stand clear from the engine’s exhaust. Hot exhaust is intense and can cause serious injury.
Operation c. Hold the control lever, extending the splitting wedge, until the log is split or the cylinder rod stops at its maximum travel position. Stop the log splitter (forward movement), at any point in the splitting process, if you feel an unsafe log splitting condition is occurring. As the log is being split, DO NOT reach forward and attempt to catch the split wood — let it fall to the ground. d.
Operation Operation – Vertical Position WARNING Before loading and operating the log splitter, always wear protective gear, such as safety goggles, face shield, hearing protection, tight-fitting gloves without draw strings or loose cuffs, and steel-toed shoes. 5. Use the following photos for the correct and incorrect methods of splitting logs. Never split a log using an incorrect or unsafe method. a.
Operation d. Move the log under the splitting wedge keeping your hands on the sides of the log near the middle of the block. Center the log making sure that the sawed end is sitting on the large plate (base plate). CAUTION Make sure you stand clear from the engine’s exhaust. Hot exhaust is intense and can cause serious injury. CAUTION Do not place your hands on top of the log when loading the log splitter. This is a very UNSAFE method and could result in injury to your hands.
Operation f. Hold the control lever, extending the splitting wedge, until the log is split or the cylinder rod stops at its maximum travel position. Stop the log splitter (forward movement), at any point in the splitting process, if you feel an unsafe log splitting condition is occurring. As the log is being split, DO NOT reach forward and attempt to catch the split wood — let it fall to the ground. g.
Inspection and Maintenance General Maintenance Check (before operating) The hydraulic system (hoses, cylinder, and pump) should be carefully inspected before each use. Also, inspect the mechanical parts at the same time. Make sure all clamps, nuts, bolts, fittings, etc. are properly installed and tightened. WARNING Do not check for leaks with your hand. Leaks can be located by passing a piece of cardboard or wood around the suspected leak and looking for discoloration.
Inspection and Maintenance Hydraulic Oil Change Iron & Oak Commercial Products recommends an oil and filter change every 100 hours of operation. Refer to the “Specifications” section, in this manual, for the type and quantity of oil. Important Notice Never run the log splitter unless the hydraulic oil tank is full. 1. Drain the head end of the cylinder. a. Remove the spark plug wire and spark plug to help reduce the back pressure on the engine and to prevent it from starting. b.
Inspection and Maintenance 4. Refill the hydraulic tank. a. Reconnect inlet hose (2) to the pump. b. Remove the hydraulic tank fill cap and fill the tank with the recommended type and quantity of oil. Replace the cap. 5. Drain and refill the piston end of the cylinder. a. Hold the valve handle in the retract position and pull the engine pull start cord until the rod is fully retracted. This step removes the old oil from the piston end of the cylinder. b. Reconnect return hose (1) to the oil filter. c.
Specifications Mechanical Specifications (Model BHVH2209) Beam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 inch heavy-duty, formed steel beam Wedge . . . . . . . . . . . . . . . . . . . . 6” high carbon steel, compound angle (replaceable) Beam & wedge (DURO-GLIDE) . . . . . . . Formed steel beam with 1/2" x 6" top plate, close-tolerance, cold rolled steel. Precision machined wedge with 12 composite guides inset into the wedge, side guides, and retainer plates (replaceable).
Specifications Hydraulic Specifications (Model BHVH2209) Cylinder Size . . . . . . . . . . . . . . . . 4 x 24 inch, clevis type cylinder with 1 3/4 inch rod Hydraulic Tank Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.5 gallons Hydraulic System Capacity (incl. cylinder, tank, hoses, and filter) . . . . . . . 9.5 gallons Hydraulic Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Spin-on, 25 micron filter Safety Release Control Valve . .
Troubleshooting The following section will detail procedures for checking your log splitter, should you encounter a malfunction. We recommend that you do not attempt to make repairs to the log splitter. In the long run, it is better to take your log splitter to a servicing lawn and garden dealer for repairs. Problem: When the control handle is pushed forward (extend), the splitting wedge does not move. 1. Check the hydraulic tank to make sure the oil level is one inch from the top of the tank. 2.
Decals WARNING AR N I NG Make sure all decals are attached to the log splitter and/or engine and are legible at all times.
Decals (6) (1) (4) (7) (5) Item Part No. Description Qty.
Iron & Oak BR008317A BR001212 BR001401 BR001402 BR001303 BR001021 BR001025 BR021251 BR001764 13 14 15 16 17 18 19 23 24 BR008303 8 BR008301E BR008317 7 BR008301G BR008301A 6 12 BR008301B 5 11 BR001325 4 BR008301D BR007016 3 BR008301F BR001209 2 10 BR021249-09 1 9 Part No.
815-672-8596 36 37 35 37 11 13 38 12 10 41 42 6 9 34 39 8 14 5 18,19 33 17 6 7 15 16 37 40 4 3 24 39 26 30 29 1 25 31 2 27 28 23 32 IO-B Parts Iron & Oak
Iron & Oak 38 BR004063 BR004056 BR001705 BR004057 16 BR008531A Cylinder (BHVH2602) BR001761 15 18 Cylinder (BHVH2202FC) BR001765 17 Cylinder (BHVH2202) BR021163 14 Clip, Hairpin (Cylinder) Pin, Grooved, 1” dia. Clip, Hairpin 3/32 x 1-5/8” long Pin, Clevis, 1/2 x 3” long Weldment, Slide Wedge Bolt, Carriage, 1/2-13 x 2-1/2” Guide, Slide Retainer, Slide Knob, Bar Pin, Slotted Spring, 3/16” dia.
Note 1 815-672-8596 39 12 Note 3 Note 2 10 11 5 4 13 5 4 6 7 3 14 15 2 9 8 18 16 1 17 18 Standard Rail IO-A Parts Iron & Oak
Iron & Oak BR021396 BR008151 BR008152 6 7 8 40 BR032007 BR032009 BR032006 BR032008 BR001404 BR001304 BR001765 BR001761 12 13 14 15 16 17 18 19 BR001216 BR001304 5 11 BR001404 4 BR001090 BR021393-02 3 BR032001 BR001208 2 10 BR032000 1 9 Part No. Item Clip, Hairpin, 3/32 x 1-5/8” long Pin, Clevis, 1/2 x 3” long Nut, 1/2-13 Lockwasher, 1/2” Wear Pad, Small Plate, Slide Guide Wear Pad, Large Retainer, Slide Side Bolt, Flat Head, 1/2-13 x 2.
815-672-8596 41 12 14 11 17 16 10 15 13 5 4 6 7 3 18 19 2 8 9 22 20 1 21 IO26DG-A 22 DURO-GLIDE Rail Parts Iron & Oak
Iron & Oak 42 Bolt, 5/16-24 x 1” long (2202FC, 2602) 11 Pump, Hydraulic (2202) Pump, Hydraulic (2202FC, 2602) Pump, Hydraulic (2202) Pump, Hydraulic (2202FC, 2602) BR002002B BR002001M BR002002M 1 30 29 BR002001H 28 27 26 BR002002MK Key (2202, 2202FC, 2602) 1 25 24 23 22 21 20 19 18 17 16 15 14 13 12 BR004119N BR001241 BR004102 BR004002K BR001052 BR001017 BR004999 BR005080 BR005061 BR004215 BR004102B BR004102K BR004154 BR004152 BR004153 BR005036 BR001113 BR0
815-672-8596 18 16 16 43 15 12 17 19 8 11 20 14 21 13 12 8 11 22 9 10 23 28 26 6 24 25 5 7 27 4 3 29 2 30 1 IO-C Parts Iron & Oak
Warranty For one year from the date of purchase, Iron & Oak Commercial Products, Inc. will replace for the original purchaser, or repair free of charge, all parts of the Iron & Oak Commercial Products hydraulic log splitter, returned to our factory PREPAID and found upon inspection by us to be faulty, due to defects in materials or workmanship.
BHVH2209FC, or With DURO-GLIDE Feature BHVH2209, BHVH2609 SERIAL #: ____________ - Please Print - Your Signature: ____________________________________________ Date: _______________ City: _______________________________________ State: _______ Zip: _________________ Street Address: _________________________________________________________________ Purchased From: _______________________________________________________________ CITY: ___________________________________ STATE: ______ ZIP: ______________
Optional Attachments Log Cradle (Part No. BR021180) ✔ Holds log in place on top of rail for faster splitting. ✔ Catches split logs - no more stooping to pick up the split pieces. ✔ Each shelf is infinitely adjustable up to 45 degrees to accommodate various sizes of logs. ✔ Mounts easily to rail - all hardware included, requires no drilling or welding on current model log splitters. Log Dislodger (Part No. BR021172) ✔ Helps eject any log that sticks to the slide wedge.
Optional Attachments Safety Flag Kit (Part No. BR012104) ✔ Improves visibility of log splitter when backing up or towing. ✔ Heavy-duty tapered fiberglass pole won't bend over at towing speeds. ✔ Installs in minutes, no drilling required. ✔ Mounting instructions included.
Iron & Oak Commercial Products, Inc. 410 W. Broadway Ave. Streator, Illinois 61364-0577 Phone: 815-672-8596 Fax: 815-672-9073 E-mail: sales@logsplitters-ironoak.com Web Site: www.logsplitters-ironoak.
