® Zoom XL Owner/Operator Manual Manuel Du Propriétaire/Utilisateur Models 915163 – Zoom XL 42 (SN 021000 +) 915165 – Zoom XL 48 (SN 021000 +) 915173 – Zoom XL 54 (SN 021000 +) E10 The use of any gasoline exceeding 10% ethanol (E10) or 10% MTBE will void the product warranty. L’utilisation d’une essence contenant plus de 10% d’éthanol (E10) ou de 10% de MTBE annulent la garantie.
TABLE OF CONTENTS Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Troubleshooting. . . . . . . . . . . . . . . . . . 28 Assembly . . . . . . . . . . . . . . . . . . . . . . . 10 Service Parts . . . . . . . . . . . . . . . . . . . . 30 Controls And Features . . . . . . . . . . . . 12 Accessories . . . . . . . . . . . . . . . . . . . . . 30 Operation . . . . . . . . . . . . . . . . . . . . . . . 12 Specifications . . . . . . . . . . . . . . . . . . . 31 Maintenance Schedule . . . . . .
MODEL AND SERIAL NUMBERS When ordering replacement parts or making service inquiries, know the Model and Serial numbers of your unit and engine. Numbers are located on the product registration form in the unit literature package. They are printed on a serial number label, located on the frame of your unit (figure 1). Unit Serial Number Label UNAUTHORIZED REPLACEMENT PARTS Use only Ariens replacement parts.
SAFETY WARNING: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the safety instructions in the manuals and on decals could result in serious injury or death. Slopes are a major factor related to loss-of-control and tip-over accidents. Operation on all slopes requires extra caution. Tragic accidents can occur if the operator is not alert to the presence of children. Never assume that children will remain where you last saw them.
1 07800401 2 5 077541 4 6 TO AV P 3 07800403 Figure 2 1. DANGER! 2. DANGER! Discharge Hazard – NEVER operate unit without discharge chute in operating position. Thrown objects can cause injury or damage. Discharge Hazard NEVER direct discharge toward people, pets or property. Thrown objects can cause injury or damage. Do not operate mower unless all guards are in operating position or bagger is attached. Dismemberment Hazard – NEVER stick hands or feet under deck or shielded areas.
DO NOT step or stand in this area. Keep hands away from all rotating or moving parts. Keep all guards and shields in place. 3. DANGER! Discharge Hazard – NEVER operate unit without discharge chute in operating position. Thrown objects can cause injury or damage. 4.2 Discharge Hazard Discharge Hazard – NEVER direct discharge toward people, pets or property. Thrown objects can cause injury or damage. Do not operate mower unless all guards are in operating position or bagger is attached.
4.4 Service Hazard Disengage PTO. Before servicing unit do the following: Look before backing. Proceed off slope slowly. Read owners manual before servicing or making adjustments to unit. Do not try to turn or speed up. P Set parking brake. 5. HOT SURFACES! Remove key and disconnect spark plug before servicing or making adjustments to unit. DO NOT touch parts which are hot from operation. ALWAYS allow parts to cool. 4.5 Bystander Hazard 6.
EMISSION CONTROL SYSTEM This equipment and/or its engine may include exhaust and evaporative emissions control system components required to meet U.S. Environmental Protection Agency (EPA) and/or California Air Resources Board (CARB) regulations. Tampering with emission controls and components by unauthorized personnel may result in severe fines or penalties. Emission controls and components can only be adjusted by an Ariens Company dealer or an authorized engine manufacturer's service center.
DO NOT operate at too fast a rate. Slow down before turning. Stop engine before removing grass catcher or unclogging chute. DO NOT mow on wet grass. Reduced traction could cause sliding. DO NOT mow with the deck access plate open. Always make sure the access plate is down, or secured down, with the hardware. DO NOT try to stabilize the machine by putting your foot on the ground. Know the weight of loads. Limit loads to those you can safely control and the unit can safely handle.
Avoid Electric Shock. Objects contacting both battery terminals at the same time may result in injury and unit damage. DO NOT reverse battery connections. Explosive Gases from battery can cause death or serious injury. Poisonous battery fluid contains sulfuric acid and its contact with skin, eyes or clothing can cause severe chemical burns. NO flames, NO sparks, NO smoking near battery. ALWAYS wear safety glasses and protective gear near battery. Use insulated tools.
NOTICE: Do not tighten hardware before reviewing ADJUSTING STEERING LEVERS on page 23. If no adjustment is desired tighten hardware. 4. Adjust steering levers (see ADJUSTING STEERING LEVERS on page 23). Check Engine Oil Level Refer to Engine Manual. Level Mower Deck See LEVELING AND ADJUSTING PITCH OF MOWER DECK on page 20. Fill Fuel Tank Fill fuel tank. DO NOT OVERFILL! See FILLING FUEL TANK on page 15. Adjust Seat See Adjusting Seat on page 14. 1 Check Safety Interlock System 3 2 1.
CONTROLS AND FEATURES 2 6 13 5 4 7 11 1 9 12 3 8 Figure 5 1. Ignition Switch 2. PTO Switch 3. Throttle Lever 4. Seat 5. Steering Levers 6. Parking Brake 7. Fuel Tank 8. Mower Lift Pedal 9. Mower Deck 10. Discharge Chute 11. Fuel Gauge 12. Choke Control 13. Hour meter OPERATION Safety Interlock System WARNING: AVOID INJURY. Read and understand the entire Safety section before proceeding. WARNING: Safety interlock failure and improper operation of unit can result in death or serious injury.
Test Steering PTO Lever Parking Brake Engine 1 1 Neutral Position Off Engaged Starts 2 Neutral Position On Engaged Doesn’t Start 3 Neutral Position Off Disengaged Doesn’t Start 4*+ Out of Neutral Position Off Disengaged Neutral Position On 5*+ Engaged Parking Brake Engages (2) and disengages (1) parking brake. 2 Power Take-Off (PTO) Switch Shuts Off 1 Shuts Off 2 Engages (2) and disengages (1) mower blades. * Test with engine running. + Operator lifts off seat.
Mower Lift Pedal Display (Figure 6) Raises and lowers the deck. 1 2 3 Toggle Button Steering Levers • • • • 1 3 Reverse (1) – Pull both steering levers backward. Forward (2) – Push both steering levers forward. Left (3) – Pull left steering lever back or push right steering lever forward or a combination of both. Right (4) – Pull right steering lever back or push left steering lever forward or a combination of both. 1. Height of Cut Lever 2. Mower Lift Pedal 3.
FILLING FUEL TANK To add fuel to the fuel tank: 1. Clean fuel caps and surrounding area to prevent dust, dirt, and debris from entering fuel tanks. 2. Remove fuel caps. IMPORTANT: Refer to Engine Manual for correct type and grade of fuel. 3. Fill fuel tank to the bottom of filler neck. See Specifications on page 31 for fuel tank capacity.
Stopping the Engine 1. Stop unit. 2. Disengage PTO. 3. Set throttle lever to slow. 4. Turn ignition switch to off position and remove key. 5. Set parking brake. OPERATING MOWER 1. Start engine. 2. Set throttle lever to fast. IMPORTANT: Never engage PTO if mower is plugged with grass or other material. 3. Engage PTO to start mower blades. NOTICE: The parking brake must be disengaged prior to moving the steering levers from the neutral lockout position. 4. Release parking brake. 5.
MAINTENANCE SCHEDULE WARNING: AVOID INJURY. Read and understand the entire Safety section before proceeding. Interval IMPORTANT: Proper maintenance can prolong the life of unit. The following chart shows the recommended service schedule. Refer to the maintenance instructions in the Engine Manual for additional information. NOTICE: To have full access to the engine, the seat must be tipped forward (see TIPPING SEAT FORWARD on page 19) and the hood opened (see OPENING AND CLOSING HOOD on page 19).
Interval Task Follow Engine Manual Maintenance Each Use Schedule Action Perform scheduled engine maintenance. Refer to Engine Manual for detailed instructions. NOTICE: To drain the oil, use the oil drain hose (1) supplied with unit, not the drain plug that is shown in the Engine Manual. 1 Check Battery Keep battery and battery terminals clean (see Cleaning Battery and Battery Cables on page 22).
SERVICE AND ADJUSTMENTS OPENING DECK ACCESS PLATE 1. Put parking brake on. 2. Adjust height of cut lever to 4.5 in. (11.4 cm) position (figure 11). 3. Raise deck access plate. WARNING: AVOID INJURY. Read and understand the entire Safety section before proceeding. TIPPING SEAT FORWARD Move steering levers to neutral position and rotate handles outward. Tip seat forward. Seat Tipped Forward 2 1 1. Height of Cut Lever 2.
3 Lowest Cutting Position 1 2 1-1/2" + 1/4" (3.8 cm + 0.64 cm) 1 Highest Cutting Position 1 3 2 2 4 3 4-1/2" + 1/4" (11.4 cm + 0.64 cm) 1. 2. 3. 4. 1. Mower Deck 2. Mower Blade 3. Ground Flat Washer Bevel Washer 5/8" Hex Bolt Mower Blade Figure 13 Figure 12 The Forward Pitch Of The Mower Blades LEVELING AND ADJUSTING PITCH OF MOWER DECK NOTICE: Adjust on a level surface, with the tires inflated to the correct air pressure (see Specifications on page 31).
The Pitch Of The Mower Blades From Side-To-Side (Figure 15) • Should be within 1/4" (6.35 mm) as measured on each side of the mower deck. NOTICE: This measurement must be taken when the mower blade ends are perpendicular (at a right angle) to the frame of the unit. Side-To-Side Pitch 3 1 1 3 2 5 4 2 1. 2. 3. 4. 5. 6. Rear Trunnion PTO Belt Mower Deck Drag Link Front Trunnion Lift Arm Figure 16 1/4" (6.35 mm) from Side-To-Side 1. Mower Deck 2. Mower Blade 3.
SERVICING BATTERY Install NOTICE: Unit comes equipped with a maintenance-free battery that requires no regular maintenance except cleaning the terminals and periodic charging. This style battery can be replaced with a standard size U1 battery. (Figure 19) 1. Remove taptite fastener located by battery decal. 2. Install replacement battery into battery channel. 3. Rotate and align battery bracket lengthwise to battery, ensuring tab corner is flush with battery. 4. Reinstall taptite fastener and tighten. 5.
Charging the Battery ADJUSTING STEERING LEVERS (Figure 19) (Figure 20) Adjustment 3 WARNING: FROZEN BATTERIES CAN EXPLODE and result in death or serious injury. DO NOT charge a frozen battery. Let the battery thaw before charging. 3 1 Follow First Aid directions for contact with battery fluid. • External Contact: Flush with water. • Eyes: Flush with water for at least 15 minutes and get medical attention immediately! • Internal Contact: Drink large quantities of water.
2. Adjust Steering Lever Width NOTICE: The forward travel adjustment bolt adjusts the rear travel of the steering lever. The rear travel adjustment bolt adjusts the forward travel of the steering lever. 2. Adjust speed by loosening jam nut and: • Turning adjustment bolt clockwise to decrease steering lever travel. • Turning adjustment bolt counter clockwise to increase steering lever travel. 1. Loosen hardware at the base of the lower control arm item 5. 2.
3 4 REPLACING HYDROSTATIC BELT 5 Remove 6 (Figure 24) 1. Remove PTO belt (see REPLACING PTO BELT on page 24). 2. Disconnect electric clutch connector. 3. Remove clutch stop. 2 1 CAUTION: Use care when releasing idler spring tension. Keep body parts well away from idler when performing this operation. 7 1. 2. 3. 4. 5. 6. 7. Idler Spring Electric Clutch PTO Belt Idler Hole Idler Pulley Idler Arm Belt Cover 4. Disconnect idler spring. 5.
Check Hydraulic Fluid Level Change Hydraulic Fluid and Filter (Figure 25) Check the system with the unit cold and parked on a flat, level surface. Then run the unit for about one minute and recheck the levels. (Figure 26) NOTICE: Change hydraulic fluid and filter after the first 75 hours of operation and then every 400 hours. Use 20W-50 engine oil with an SL API classification. 1. Place container under oil filter to catch oil. 2. Remove the filter guard and oil filter from the trans axle. 3.
Purging the Hydraulic System WARNING: This adjustment requires operating the engine. Use extreme care to avoid contact with moving parts and hot surfaces. Be sure rear of unit is well supported and secure before starting engine. 1. With the unit up to and facing a wall, jack up the unit so that both drive wheels are off the ground. 2. Disengage the parking brake and put the trans axle bypass levers in the neutral position (see MOVING UNIT MANUALLY on page 15). 3.
TROUBLESHOOTING PROBLEM Engine will not crank/start. Engine runs rough. Unit does not move with engine running when using steering levers. PTO or mower blades do not engage or shuts off. PROBABLE CAUSE CORRECTION 1. Safety interlock system is not engaged or is faulty. 1. Check safety interlock system (see Safety Interlock System on page 12). 2. Fuel tanks empty. 2. Fill fuel tanks (see FILLING FUEL TANK on page 15). 3. Discharged battery. 3. Charge battery (see Charging the Battery on page 23).
PROBLEM Engine overheats. PROBABLE CAUSE CORRECTION 1. Engine oil level low. 1. Add engine oil. Refer to Engine Manual for detailed instructions. 2. Cooling system plugged. 2. Clean cooling system. Refer to Engine Manual for detailed instructions. 3. Faulty engine. 3. Contact your Ariens Dealer. Unit moves with engine off and parking brake engaged. 1. The parking brake needs adjustment. 1. Contact your Ariens Dealer. 2. Faulty parking brake. 2. Contact your Ariens Dealer.
ACCESSORIES See your authorized Ariens dealer to add these optional accessories to your unit. Part No. SERVICE PARTS Be sure to always use genuine Ariens parts to keep your unit running like new. Description Part No.
SPECIFICATIONS Model Number 915163 915165 915173 Model Zoom XL 42 Zoom XL 48 Zoom XL 54 Engine Kohler Courage 22 HP Kohler Courage Kohler Courage 23 HP 24 HP Displacement – in. 3 (cc) 44.2 (725) Max Governed RPM (May be different from maximum RPM) 3600 ± 75 Speed Forward Max. – m.p.h. (km/h) 6.5 (10.46) Reverse Max. – m.p.h. (km/h) 3 (3.
Consumer Mowing Equipment Limited Warranty Ariens Company (Ariens) warrants to the original purchaser that Ariens, Gravely and Countax brand lawn and garden consumer products purchased on or after 1/1/2012 will be free from defects in material and workmanship for the time period noted in the chart below.
• Promptly notify Ariens or an authorized Ariens, Gravely or Countax service representative of the need for warranty service. • Transport the product to and from the place of warranty service at owner's expense. • Have the warranty service performed by an authorized Ariens, Gravely or Countax service representative. To Find an Authorized Service Representative: In the U.S. and Canada: Use the dealer locator on our websites: www.ariens.com • www.gravely.com Or contact us by mail or by phone: In the U.S.
Ariens 655 West Ryan Street Brillion, WI 54110 920-756-4688 Fax 920-756-2407 www.ariens.com WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.