IKON-X / ZT-X Powered Bagger Operator’s and Parts Manual Model 815043 – 42” / 52” Bagger (SN 003000 +) 04866000E • 1/17 Printed in USA
PRODUCT REGISTRATION TABLE OF CONTENTS Your dealer should register the product at the time of purchase. Registering the product helps the company process warranty claims or contact you with the latest service information. Claims meeting requirements during the limited warranty period will be honored, whether or not the product registration card is returned with proof of purchase. SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 ASSEMBLY . . . . . . . . . . . . . . . . . . . . .
DISCLAIMER SIGNAL WORDS Ariens Company reserves the right to discontinue, change and improve its products at any time without notice or obligation to the purchaser. The safety alert symbol above and signal words below are used on decals and in this manual. Read and understand all safety messages. The descriptions and specifications contained in this manual were in effect at printing. Equipment described within this manual may be optional. Some illustrations may not be applicable to your unit. 1.
1 5 4 3 2 Figure 2 1. WARNING! 3. DANGER Stop engine and wait for all moving parts to stop before opening cover. Avoid injury. Stay clear of rotating parts. Avoid tip over and loss of control: DO NOT overload bagger. Use extreme caution on slopes. DO NOT make abrupt turns or speed changes. • Weight kit is required when using bagger. • Be aware of new turning radius. 4. CAUTION Always keep feet and hands away from rotating parts.
Operator Age 5. DANGER! DO NOT allow children under the age of 18 to operate any outdoor power equipment. Local regulations may restrict the age of the operator. Data indicates operators age 60 years and above are involved in a large percentage of riding mower-related injuries. DO NOT operate mower unless guards are in place or blower assembly and entire bagger are attached. ALWAYS wear adequate hearing protection.
NEVER operate bagger if the unit’s safety interlock system is not working properly. Ensure that tires are inflated to recommended pressure. Always install counterweights before operating unit with bagger attached. Always remove counterweights when bagger is removed from the unit Under normal usage the bag material is subject to deterioration and wear. Check frequently for wear and damage and replace if necessary. Keep all nuts and bolts tight to be sure the equipment is in safe working condition.
Operating Conditions Lightning can cause severe injury or death. If lightning is seen or thunder is heard in the area, do not operate the machine; seek shelter. ALWAYS check overhead and side clearances carefully before operation. Watch for traffic when operating near or crossing roadways. Clear the area of objects such as rocks, wire, toys, etc., which could be thrown by the blades. Check for weak spots on docks, ramps or floors. Avoid uneven work areas and rough terrain.
On slopes, the weight of the towed equipment may cause loss of traction and loss of control. Travel slowly and allow extra distance to stop. Service Accessories Follow the manufacturer’s recommendation for wheel weights or counterweights Check grass catcher components and the discharge guard frequently and replace with manufacturer’s recommended parts, when necessary. Use only Ariens Company-recommended attachments that are appropriate to your use and can be used safely in your application.
ASSEMBLY WARNING: AVOID INJURY. Read and understand the entire Safety section before proceeding. UNPACKING UNIT IMPORTANT: Remove contents from carton carefully. Place bagger hood and frame parts on a flat piece of cardboard to avoid scratching. Package Contents: Check the contents of your kit for the parts listed below. Also see Figure 3.
21 37 22 24 23 19 25 20 5 29 27 38 39 30 4 15 25 18 9 17 8 26 7 14 28 5 12 4 3 2 13 11 4 5 10 6 35 34 1 33 29 16 31 32 Figure 3 EN - 10 36
REMOVAL 2. Align holes in spindle sheave (item 7) with top pins in spindle adapter and position spindle sheave on top of adapter. WARNING: Do not operate machine without the entire grass catcher, discharge guard, belt guard, or other safety protective devices in place and working. 3. Secure adapter and sheave with one 11/32" flat washer (item 8) and one 5/16 x 1" grade 8 micro epoxy patch hex bolt (item 9). CAUTION: Rotating one blade will cause all blades to rotate. Mower blades are sharp.
Install Rear Blower Mount Install Blower Assembly 1. From under deck install one 5/16 x 1" hex bolt (item 10) and secure with one 5/16" hex jam nut (item 11). See Figure 8. 1. Grasp the blower assembly by the handle and insert the front pin into the square tube on the front corner of the deck. Rotate the blower assembly in until the hole in the bracket aligns with the rear mounting stud and lower the blower over the stud. See Figure 10 and Figure 11.
Figure 12 Figure 14 2. Determine the appropriate belt based on mower deck size. The part number is printed on the belt. 52" Decks 07200042 42" Decks 07210200 Install Belt Cover 1. Install one 3/8 x 1 1/2" flat washer (item 4) on belt cover bolt on blower assembly. See Figure 15. 4 3. Route belt (item 17) over spindle sheave (item 7), idler pulleys and blower drive pulley. See Figure 13 for belt routing. IMPORTANT: Ensure that belt is routed correctly or blower will not operate correctly.
5 4 Figure 18 20 Install Support Pin 18 1. Install 3/8 x 1" round head square neck bolt (item 25) through one 1/2 x 1" flat steel washer (item 39) and square hole in frame and secure with 3/8" jam nut (item 26). See Figure 19. Figure 16 INSTALL GRASS BAG ASSEMBLY Install Mount Post 1. Insert mount post (item 19) into hood assembly (item 24) pocket position 1 and secure with one 1/2 x 2 3/4" hex bolt (item 21), one 1/2 x 1 1/4" flat washer (item 22) and one 1/2" locking nylon flange nut (item 23).
31 30 25 29 27 28 38 Figure 20 Figure 22 Install Mesh Bag Assemblies Install Bagger Hose 1. Install hose (item 28) fully on blower hose adapter. 2. Open latch on inlet on hood assembly and install hose on inlet. Close latch, making sure that latch attaches to one rib of hose. See Figure 21. 1. Install mesh bag assemblies to hood assembly frame. The smooth heat-resistance surfaces of the mesh bags must face the engine. Close the hood and connect rubber latch. See Figure 23.
INSTALL FRONT WEIGHTS REMOVAL CAUTION: Always install weights on front of mower before operating unit with bagger attached. Always remove weights from front of mower when bagger is removed from the unit. WARNING: AVOID INJURY. Read and understand the entire Safety section before proceeding. 1. Install weight bracket (item 32) onto frame using two 3/8 x 3/4" round head square neck bolts (item 33) and two 3/8" locking top flange nuts (item 29). See Figure 24. 1.
OPERATION WARNING: AVOID INJURY. Read and understand the entire Safety section before proceeding. BEFORE EACH USE 1. Check bagger parts for wear, deterioration or damage. Only replace with original service parts before operating. Airflow Unrestricted Airflow Restricted 2. Make sure front weights are installed. Airflow Indicator 3. Ensure all hardware is tight. IMPORTANT: Check hardware often. Tighten as needed. 4. Remove any grass buildup from bagger parts. 5.
UNCLOGGING BAGGER MAINTENANCE WARNING: MOVING PARTS can cut or amputate body parts. Your dealer will provide any service or adjustments which may be required to keep your unit operating at peak efficiency. NEVER attempt to clear blower assembly while engine is running. ALWAYS stop engine, remove key, and wait for moving parts to stop. Sharp edges can cut. Movement of parts can cut off fingers or a hand. Wrap blade(s), wear sturdy gloves and use extreme caution when working near blades or impeller.
Clean plastic surfaces with sponge and mild detergent. Dry with a soft cloth. STORAGE WARNING: AVOID INJURY. Read and understand the entire Safety section before proceeding. IMPORTANT: NEVER spray unit with high-pressure water. DO NOT store unit outdoors. Remove all debris from hopper before storing. Remove all dirt, grease, leaves, etc. from unit. Store in a clean, dry area. Ensure all fasteners are properly tightened. Inspect moving parts and belts for damage and wear.
PARTS LIST DECALS 1 5 4 3 BOM ID 1 2 3 4 5 Qty 1 1 1 1 1 Number 05359700 07731400 07735200 08088200 07742300 2 Description DECAL, BAGGER COVER DECAL, MOWER PAN DANGER DECAL, DANGER DECAL, CAUTION GRASS PUMP DECAL, WARNING EN - 20
WEIGHTS 6 1 2 5 4 3 BOM ID 1 2 3 4 5 6 Qty 1 6 2 2 2 2 Number 04850851 04850951 05961000 06223900 06542000 06543600 Description BRKT, WEIGHT HANGING- BAGGER (BLACK) WEIGHT, BAGGER BLT-HEX .50-13X2.25 GR5 YWZC BLT-RDHDSQNK .38-16X.75 G5 YWZC NUT, LK-TOP-FLG .38-16 YWZC NUT, LK-TOP-FLG .
BLOWER HOUSING 2 6 4 1 3 7 5 BOM ID 1 2 3 4 5 6 7 Qty 1 1 1 4 8 4 8 Number 51586400 04714700 04771451 06215700 06220600 06543100 06543500 Description WLDMT, HOUSING BLOWER W/DECALS ADAPTOR, HOSE COVER, HOUSING (BLACK) BLT-RDHDSQNK .31-18X.75 G5 YWZC BLT-RDHDSQNK .25-20X.50 G5 Y NUT, LK-TOP-FLG .312-18 YWZC NUT, LK-TOP-FLG .
IMPELLER ASSEMBLY 3 9 1 2 4 7 5 8 6 Torque to 136 – 163 N•m (100 – 120 lb-ft) BOM ID 1 2 3 4 5 6 7 8 9 Number 04750500 51520900 05121151 06220800 06500630 06543100 07414100 06445700 05121051 Qty 1 1 1 4 1 4 4 1 1 Description WLDMT, FAN KIT, DECK SPINDLE ASM (42) SPCR, BAGGER SPINDLE (BLACK) BLT-RHDSSQNK .31-18X.75 G5YZ NUT-HEX .62-18 YWZC NUT, LK-TOP-FLG .312-18 YWZC SCR-TAP .38-16X1.00 HWH TR YZ WSHR, BLVL-.63X1.625X.
BELT DRIVE ASSEMBLY 25 8 3 20 19 12 16 18 15 9 26 21 24 23 17 22 11 7 23 2 14 4 76 23 5 1 7 13 10 BOM ID 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Qty 1 1 1 1 1 1 7 2 1 2 1 1 1 1 Number 00853300 04396600 04766200 04773951 04774051 05501121 05513400 05946800 05947700 05952200 05958500 05963200 06200111 06212100 Description WLDMT, IDLER MOUNT GRIP, SEAT LEVER, GREY BRKT, ADJ PULLEY IDLER LINK, TENSIONER (BLACK) HANDLE, TENSIONER (BLACK) BSHG-SLV .261X.44X.25 BSHG, FLANGE .265X.437X.250X.
BELTS & COVERS 17 9 18 14 5 10 16 9 11 3 2 12 13 1 15 7 4 6 8 13 BOM ID 1 2 3 4 5 6 7 8 9 10 Qty 1 1 1 1 1 4 1 4 3 1 Number 04754851 04774700 04865451 05901311 05901603 05946800 06219900 06437300 06439300 06446300 Description WLDMT, PUMP MOUNT (BLACK) ASM, BLOWER SHEAVE ADAPTER WLDMT, BAGGER BELT COVER BRKT (BLACK) BLT-HEX .31-18X1.00 GR8 YWZC BLT-HEX .31-18X1.00 GR8 EP30 YWZC BLT-HEX .25-20X.75 GR5 YWZC BLT-RDHDSQNK .25-20X.75 G5 YWZC WSHR-FL-STL.281X.62X.065 YWZC WSHR-FL-STL .380X1.50X.
BAGGER HOOD ASSEMBLY 5 17 12 11 15 4 17 19 6 12 13 9 21 13 18 17 14 11 7 3 20 10 2 9 8 16 9 1 BOM ID 1 2 3 4 5 6 7 8 9 10 11 Qty 1 1 1 1 1 1 1 1 3 1 5 Number 04410051 04431051 04439700 00168300 04222900 04409600 04409900 04410700 04439500 04446800 06116700 Description WLDMT, BAGGER HOOD VENT, LH (BLACK) WLDMT, BAGGER HOOD VENT, RH (BLACK) WLDMT, TUBE SUPPORT INDICATOR, FLOW HOSE, FLEXIBLE-45" COVER, 2-BUCKET BAGGER SEAL, UPPER BOOT SEAL, BULB - BAGGER HOOD SEAL, BULB BOOT, UPPER @SCR-
BAGGER FRAME ASSEMBLY 21 4 6 5 20 9 19 10 1 11 22 16 18 14 12 2 17 8 15 13 7 3 BOM ID 1 2 3 4 5 6 7 8 9 10 11 12 Qty 1 1 1 2 2 1 2 1 1 1 1 1 Number 04409551 04795751 07500226 00663200 00677000 03844151 03862900 04443400 04443500 04446700 04862551 05953500 Description ASM, BAGGER FRAME UPPER (BLACK) WLDMT, BAGGER MOUNT POST (2BRKT) (BLACK) KNOB, WING STUDDED FRAME, BAG HOSE, .38 X .50 X 3.
Consumer Mowing Equipment Limited Warranty Warranty Ariens Company (Ariens) warrants to the original purchaser that Ariens, Gravely and Countax brand lawn and garden consumer products purchased on or after 9/1/2016 will be free from defects in material and workmanship for the time period noted in the chart below.
Customer Responsibilities Register the product immediately at the time of sale. If the dealer does not register the product, the customer must complete the product registration card in the literature package and return it to the Ariens Company, or register the unit online at www.ariens.com, www.gravely.com, www.countax.com. To obtain warranty service, the original purchaser must: • Perform the maintenance and adjustments explained in the owner's manual.
655 West Ryan Street Brillion, WI 54110 www.ariensco.com ariensstore.com ariens.custhelp.
