Use and Care Manual

ManualsBrandsAriens ManualsOutdoor Power EquipmentIKON X 42 in. 22 HP KOHLER 7000 Series Twin Zero-Turn Riding Mower

Operator’s Manual

Manuel du Utilisateur

05101800A • 1/17

Printed in USA

ENGLISH

FRANÇAIS

E10

915220 – IKON-X 42

(SN 000101 +)

915222 – IKON-X 52

(SN 000101 +)

915223 – IKON-X 52

(SN 000101 +)

915224 – IKON-X 42 CARB

(SN 000101 +)

915225 – IKON-X 52 CARB

(SN 000101 +)

915226 – IKON-XL 42

(SN 000101 +)

915227 – IKON-XL 52

(SN 000101 +)

915228 – IKON-XL 60

(SN 000101 +)

915229 – IKON-XL 60

(SN 000101 +)

IKON-X

IKON-XL

™

915237 – IKON-XL 42 CARB

(SN 000101 +)

915239 – IKON-XL 52 CARB

(SN 000101 +)

915241 – IKON-XL 60 CARB

(SN 000101 +)

Models

Summary of content (44 pages)

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IKON-X IKON-XL Operator’s Manual Manuel du Utilisateur Models 915220 – IKON-X 42 915237 – IKON-XL 42 CARB (SN 000101 +) (SN 000101 +) 915222 – IKON-X 52 915239 – IKON-XL 52 CARB (SN 000101 +) (SN 000101 +) 915223 – IKON-X 52 915241 – IKON-XL 60 CARB (SN 000101 +) (SN 000101 +) 915224 – IKON-X 42 CARB (SN 000101 +) 915225 – IKON-X 52 CARB (SN 000101 +) 915226 – IKON-XL 42 (SN 000101 +) 915227 – IKON-XL 52 (SN 000101 +) 915228 – IKON-XL 60 (SN 000101 +) 915229 – IKON-XL 60 (SN 000101 +) E10
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TABLE OF CONTENTS WELCOME . . . . . . . . . . . . . . . . . . . . . . 1 SAFETY. . . . . . . . . . . . . . . . . . . . . . . . . 2 Practices & Laws . . . . . . . . . . . . . . . . . . Emission Control System. . . . . . . . . . . . Required Operator Training . . . . . . . . . . Safety Alert Symbol . . . . . . . . . . . . . . . . Signal Words . . . . . . . . . . . . . . . . . . . . . Safety Decals. . . . . . . . . . . . . . . . . . . . . Safety Rules. . . . . . . . . . . . . . . . . . . . . .
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WELCOME Congratulations on your purchase and welcome to the Ariens family! Every machine in the Ariens lineup is designed for long-lasting and unsurpassed performance. We are confident your machine will be part of your family for many years to come. Have Questions or Need Assistance? ariens.custhelp.com • ariensstore.com A parts manual for your unit is available for free download or purchase at ariens.com.
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SAFETY WARNING: AVOID INJURY. This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the safety instructions in the manuals and on decals could result in serious injury or death. Read these safety rules and follow them closely. Failure to follow these rules could lead to loss of control of unit, severe personal injury or death to you or bystanders, or result in damage to property or the machine.
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. Important ALWAYS replace missing or damaged safety decals. Replacement decal part numbers are found in the parts manual for your machine and may be ordered from your dealer. See Figure 2 for safety decal locations. IMPORTANT: Indicates general reference information worthy of special attention. SAFETY DECALS The safety decals on your machine are visual reminders of the important safety information in this manual. All messages on your unit must be fully understood and carefully followed.
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Shut off engine, remove key, and read manual before servicing or making adjustments to unit. Keep all guards and shields in place. 3.2 Discharge Hazard Keep children and others away from unit while unit is in operation. Discharge Hazard - NEVER direct discharge toward people, pets or property. Thrown objects can cause injury or damage. Keep feet and hands away from all rotating or moving parts. DO NOT operate mower unless all guards are in operating position or bagger is attached.
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Remove key and disconnect spark plug before servicing or making adjustments to unit. 5. HOT PARTS! DO NOT touch parts which are hot from operation. ALWAYS allow parts to cool. 3.5 Bystander Hazard DO NOT operate the unit in the presence of bystanders. 6. ROTATING PARTS! AVOID INJURY. Stay clear of rotating parts. DO NOT carry passengers. 7. DANGER! Look behind when operating the unit in reverse. DANGER! 3.6 Loss of Traction Hazard No smoking.
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Operator Age 8. CAUTION! DO NOT allow children under the age of 18 to operate any outdoor power equipment. • Maximum tongue weight: 30 lbs. • Maximum trailer weight: 300 lbs. • Do not use hitch with bagger attached. • Do not use on steep hills or slopes. • Do not park on hills when trailer is attached. • Do not use with any ground engaging equipment. Local regulations may restrict the age of the operator.
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DO NOT touch parts which are hot. Allow parts to cool. Before Operating Keep all nuts and bolts tight to be sure the equipment is in safe working condition. DO NOT operate machine without the entire grass catcher, discharge guard or other safety devices in place and working. Maintain the machine to be in compliance with the maintenance schedule. Clean grass and debris from unit, especially from around muffler and engine, to help prevent fires. Check parking brake operation frequently.
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Operating Conditions Lightning can cause severe injury or death. If lightning is seen or thunder is heard in the area, do not operate the machine, see shelter. ALWAYS check overhead and side clearances carefully before operation. Watch for traffic when operating near or crossing roadways. Clear the area of objects such as rocks, wire, toys, etc., which could be thrown by the blades. Check for weak spots on docks, ramps or floors. Avoid uneven work areas and rough terrain.
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Fuel is highly flammable and its vapors are explosive. Handle with care. Use only an approved gasoline container with an appropriately-sized dispensing spout. NO smoking, NO sparks, NO flames. Reverse connections may result in sparks which can cause serious injury. ALWAYS connect positive (+) lead of charger to positive (+) terminal, and negative (-) lead to negative (-) terminal. Remove gas-powered equipment from the trailer and refuel it on the ground.
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NEVER weld or straighten mower blades. NEVER make adjustments or repairs with the engine running. Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them. ALWAYS keep body and hands away from pin holes or nozzles which eject hydraulic fluid under pressure. Transporting Unit Use extra care when loading or unloading the machine into a trailer or truck. Secure unit chassis to transport vehicle. NEVER secure from rods or linkages that could be damaged.
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CONTROLS AND FEATURES 22 6 5 10 7 8 9 17 1 4 20 16 12 3 2 21 Models 915220, 915222, 915224, 915226, 915227, 915228, 915237, 915239 13 Models 915223, 915225, 915229, 915241 11 14 4 18 19 2 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 3 Fuel Tank and Cap Oil Filter Oil Drain Engine Oil Dipstick Ignition Key Choke Control Knob Throttle Control Lever Power Take-off (PTO) Knob Hour Meter Height-of-Cut Dial Deck Lift Pedal Seat Adjustment Lever Figure 3 13. 14. 15. 16. 17. 18. 19. 20. 21. 22.
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THROTTLE CONTROL LEVER WARNING: AVOID INJURY. Read and understand the entire Safety section before proceeding. See Figure 6. Controls engine speed. See Figure 3 for all controls and features locations. Fast IGNITION KEY See Figure 4. Controls power to the engine. The key cannot be removed when in run position. On With Headlights (If Equipped) Slow On Figure 6 Start Off POWER-TAKE-OFF (PTO) KNOB See Figure 7. Controls power to mower blades.
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PARKING BRAKE LEVER OPERATION See Figure 8. Controls the parking brake. The engine will not start with brake in the off position. WARNING: AVOID INJURY. Read and understand the Safety section before proceeding. Parking Brake Engaged (On) IMPORTANT: All references to left, right, front or rear are given from the perspective of operator in operator’s position, facing the direction of forward travel. EMERGENCY STOPPING 1. 2. 3. 4. Brake Released (Off) Move steering levers to neutral position.
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OPERATE UNIT 1. Release parking brake. 1 WARNING: AVOID INJURY. Move the steering levers slowly and keep the throttle at slow speed until you learn how to operate the unit. 2. Set throttle to slow speed. 3. Pull PTO knob up to on position. 2 IMPORTANT: Never engage the PTO if the mower is plugged with grass or other material. This may cause damage to the electric clutch. 4. Move steering levers to begin mowing. Direction Lever Position of Travel 1. Deck Lift Pedal 2.
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For Best Mowing Results • • • • • • • • • • Cut grass when it is dry. Keep mower blades sharp. Keep mower deck properly leveled. Do not set height of cut too low. For very tall grass, mow twice. Do not travel too fast. Mow with the engine set at full throttle. When mulching, only remove 1/3 of grass length per cutting. Do not cut more than 2.5 cm (1") at any one time. Discharge clippings into areas already cut. Vary cutting pattern with each mowing.
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TRANSPORT UNIT SERVICE PARTS 1. Stop engine, set parking brake and remove key from ignition. 2. Secure unit chassis to transport vehicle. See your Ariens dealer to purchase service parts for your unit. Common Service Parts NOTICE: NEVER secure from rods or linkages that could be damaged. Description Qty. Part No. Fuel Stabilizer – 118 ml (4 oz) • Except Canada • For Canada Only A/R MAINTENANCE Seat Switch WARNING: AVOID INJURY. Read and understand the Safety section before proceeding.
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Model 915223 Description Description Qty. Part No. 1 21397200 Air Filter 1 21555500 Transaxle Drive Belt 1 07200718 Mower Belt 1 07200023 Mower Blade 1 04771200 Model 915226 Front Wheel and Tire Assembly 1 07101127 Description Drive Wheel and Tire Assembly 1 07101130 Armrest Kit – Left 1 51528800 Armrest Kit – Right 1 51528900 Spark Plug 1 21536100 Fuel Filter 1 Oil Filter Air Filter Qty. Part No.
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Description Description Qty. Part No. Qty. Part No. Oil Filter 1 21397200 Oil Filter 1 21548100 Air Filter 1 21555500 Air Filter 1 21548000 Model 915228 Description Model 915237 Description Qty. Part No. Qty. Part No.
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Description Qty. Part No. Oil Filter 1 21397200 Air Filter 1 21555500 Model 915241 Description Qty. Part No.
PAGE 22
CHECK PARKING BRAKE 1 1. Place unit in service position. See Service Position on page 19. 2. Set both transaxle bypass levers in the rear position. See Move Unit Manually on page 15. 3. Push unit forward. • If unit does not move forward, no further action is needed. • If unit easily moves forward, adjust the brake lever. See Adjust Parking Brake Lever on page 29. CHECK ENGINE OIL NOTICE: Engine oil level must be maintained at correct level or engine damage may occur. Refer to engine manual.
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CHECK MOWER BLADES Check blades for wear. Replace or sharpen as needed. CAUTION: AVOID INJURY. Use sturdy gloves or padding to protect hands when working with mower blades. Rotation of one blade rotates the other blades. • Blades are bent or broken. 2. File or grind an equal amount of material from each cutting edge of the blade until sharp. DO NOT change angle of cutting edge or round the corner of the blade. DO NOT sharpen to this pattern. 1 2 Remove Blades See Figure 15. 1.
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CHECK BATTERY WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling. 1. Remove hardware retaining L-bracket to battery bracket and reinstall hardware into L-bracket hole nearest curved edge. See Figure 18. Remove Battery 1. Place unit in service position. See Service Position on page 19. 2.
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4. Reinstall battery. See Install Battery on page 22. Charge Battery Check battery with a voltmeter. If battery is less than 11 volts, charge battery. NOTICE: DO NOT fast charge. Charging at a higher rate damages or destroys the battery. ONLY use an automatic charger designed for use with your battery. IMPORTANT: Always follow information provided on battery by battery manufacturer. Contact battery manufacturer for detailed information about charging. Figure 20 3.
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2 1 Figure 24 1. Spring 2. Belt Cover Figure 22 5. Remove hardware retaining idler arm and two belt fingers from mower deck and remove idler arm and belt fingers. Retain all parts for reinstallation. See Figure 23. 2. Reinstall idler arm and belt fingers. See Figure 23. 3. Secure idler spring to spring bracket so drive belt has tension. See Figure 25. 2 1 2 1 2 1. Idler Spring 2. Spring Bracket Figure 25 4. Reinstall belt covers and secure each with self-tapping screws removed earlier. 1.
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4. Loosen nut on eye bolt and disconnect idler arm spring. See Figure 26. 7. Disconnect clutch wire. 8. Remove ground drive belt. NOTICE: Route the belt over the top of the pulleys for easiest removal. Install Ground Drive Belt 3 1. Install ground drive belt. See Figure 28. 1 2 6.1 cm 2.4" Rear 1. Nut 2. Eye Bolt 3. Idler Arm Spring Figure 28 Figure 26 See Figure 27. 5. Remove the right-side self-tapping screw from heat shield and rotate shield out of the way. 6.
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HYDRAULIC OIL Change Hydraulic Oil and Filter Models 915226, 915227, 915228, 915229, 915237, 915239, 915241 Models 915226, 915227, 915228, 915229, 915237, 915239, 915241 NOTICE: Change hydraulic fluid and filter after the first 75 hours of operation and then every 400 hours. Use 15W-50 synthetic motor oil (Ariens p/n 00057100) or equivalent. 1. Operate unit for a few minutes to warm hydraulic oil. 2. Stop engine, remove key and wait for all moving parts to stop and for hot parts to cool. 3.
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11. Reinstall the vent plug and tighten to 20.3 N•m (180 lb-in). 12. Add hydraulic oil to expansion tank until oil reaches cold fill indicator mark. See Add Hydraulic Oil on page 26. 13. Repeat steps 3 – 12 for other transaxle. 14. Purge hydraulic system. See Purge Hydraulic System on page 27. Purge Hydraulic System ADJUSTMENTS WARNING: AVOID INJURY. Read and understand the Safety section before proceeding. ADJUST SEAT See Figure 31. 1. Pull seat adjustment lever up to unlock seat. 2.
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Adjust Steering Lever Reach See Figure 34. 1. Loosen hardware securing steering lever to upper control arm. 2. Pivot steering lever to desired position. Ensure levers are aligned with each other. 3. Tighten hardware. 3 2 4 1 1. 2. 3. 4. 1 Adjusting Hole Mounting Hole Steering Lever Upper Control Arm Figure 32 2 See Figure 33. 6. Loosen nut on hex bolt supporting eccentric spacer. 7. Rotate eccentric spacer around hex bolt until levers are at the same height. 8. Tighten nut. 3 3 1.
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ADJUST UNIT TO TRACK STRAIGHT ADJUST PARKING BRAKE LEVER NOTICE: Reverse travel can only be adjusted by your Ariens dealer. 1. Park unit a flat, level surface and chock wheels so unit cannot roll. 2. Position deck at lowest cutting height. See Figure 36. 3. Loosen upper jam nut and adjust lower nut up or down until brake lever functions correctly. 4. Tighten upper jam nut against lower nut. 5. Return seat to operating position. Check Tire Pressure 1. Check pressure of both tires.
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REMOVE AND INSTALL MOWER DECK Remove Deck 1. Set deck to lowest cutting height. 2. Position supports, such as wood blocks, under mower deck. See Figure 37. 3. Remove three self-tapping screws from left belt cover and remove belt cover. Retain all parts for reinstallation. 4. Disconnect idler spring from spring bracket to release belt tension. 2 1 3 1. Mower Deck Bracket 2. Drag Link 3. Hairpin Figure 39 2 8.
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ADJUST MOWER DECK Install Deck 1. Position deck under unit. See Figure 41. 2. Align holes in deck lift lever with slot in deck link. 3. Position one 1/2 x 3/4 x 3/64" (shorter) sleeve bushing between deck link and interior bracket of deck lift lever. 4. Insert 3/8 x 1/2 x 1" (longer) sleeve bushing through slot in deck link and shorter sleeve bushing. 5. Insert hex bolt through washer, deck lift lever, deck link and sleeve bushings. Secure with flange nut. 7 2 3 CAUTION: AVOID INJURY.
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• If the front tip of the blade is ± 0.635 cm (1/4") lower than the rear, no adjustment is needed. • If adjustments are needed, adjust the nylon locking flange nut on the deck link. Tighten the nut to raise the deck; loosen the nut to lower the deck. See Figure 43. 1 2 1. Deck Link 2. Nylon Locking Flange Nut Figure 43 Set Blade Pitch Pitch is the difference in blade height from front to back. IMPORTANT: Level the mower deck before setting blade pitch. 1. Set deck to highest cutting height. 2.
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TROUBLESHOOTING Problem Probable Cause Safety Interlock System is not engaged or is faulty. Correction Check Safety Interlock System. See Check Safety Interlock System on page 19. Fuel tank is empty. Fill fuel tank. See Before Operating Unit on page 13. Fuel supply is contaminated. Replace with clean fuel. Battery is discharged. Charge battery. See Charge Battery on Engine does page 23. not start. Connection between battery and Tighten and/or clean battery and battery battery cables is poor. cables.
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TROUBLESHOOTING Problem Poor cutting quality. Probable Cause Mower blades not level or mower deck pitch is incorrect. Mower blades are dull or faulty. Correction Level and adjust pitch of mower deck. See Adjust Mower Deck on page 31. Sharpen or replace mower blades. See Sharpen Blades on page 21. Mowing speed is too fast. Drive slower when cutting grass. Belt tension or condition is poor. Replace deck drive belt. See Check Mower Belts on page 23. Cutting height is too low.
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STORAGE ACCESSORIES SHORT-TERM STORAGE See your Ariens dealer for a complete list of compatible accessories and attachments for your unit. IMPORTANT: NEVER wash unit with highpressure water or store outdoors. 1. Allow unit to cool and clean with mild soap and water. 2. Tighten all hardware to correct specifications. 3. Inspect unit for visible signs of wear or damage. Repair as needed. 4. Prepare fuel system for storage. Description Part No.
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SPECIFICATIONS Model Number 915220 Model IKON X 42 Engine 915222 915224 IKON X 52 IKON X 42 CARB Kohler 7000 Series 3 3 725.0 (44.2) Engine Displacement – cm (in ) Maximum RPM – No Load 3300 ± 75 Oil Capacity Refer to Engine Manual Drive Forward Maximum – km/h (mph) 11.3 (7.0) Reverse Maximum – km/h (mph) 4.8 (3.
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SPECIFICATIONS Model Number Model Engine Engine Displacement – cm3 (in3) Maximum RPM – No Load Oil Capacity Drive Forward Maximum – km/h (mph) Reverse Maximum – km/h (mph) Turning Radius Brakes Electrical Starter Battery PTO (Power Take-off) Fuel Fuel Tank Capacity – Liter (gal) Size and Weight Length – cm (in) Width – cm (in) Weight – kg (lbs) Height – cm (in) Tires Front Tire Size – in Rear Tire Size – in Recommended Front Tire Pressure – kPa (psi) Recommended Rear Tire Pressure – kPa (psi) Mower Deck Cut
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SPECIFICATIONS Model Number Model 915228 915229 IKON XL 60 IKON XL 60 Engine Kohler 7000 Series Kawasaki FR Engine Displacement – cm3 (in3) Maximum RPM – No Load Oil Capacity Drive Forward Maximum – km/h (mph) Reverse Maximum – km/h (mph) Turning Radius Brakes Electrical Starter Battery PTO (Power Take-off) Fuel Fuel Tank Capacity – Liter (gal) Size and Weight Length – cm (in) Width – cm (in) Weight – kg (lbs) Height – cm (in) Tires Front Tire Size – in Rear Tire Size – in Recommended Front Tire Pre
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SPECIFICATIONS Model Number Model Engine Engine Displacement – cm3 (in3) Maximum RPM – No Load Oil Capacity Drive Forward Maximum – km/h (mph) Reverse Maximum – km/h (mph) Turning Radius Brakes Electrical Starter Battery PTO (Power Take-off) Fuel Fuel Tank Capacity – Liter (gal) Size and Weight Length – cm (in) Width – cm (in) Weight – kg (lbs) Height – cm (in) Tires Front Tire Size – in Rear Tire Size – in Recommended Front Tire Pressure – kPa (psi) Recommended Rear Tire Pressure – kPa (psi) Mower Deck Cut
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Consumer Mowing Equipment Limited Warranty Warr Ariens Company (Ariens) warrants to the original purchaser that Ariens, Gravely and Countax brand lawn and garden consumer products purchased on or after 9/1/2016 will be free from defects in material and workmanship for the time period noted in the chart below.
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• Promptly notify Ariens or an authorized Ariens, Gravely or Countax service representative of the need for warranty service. • Transport the product to and from the place of warranty service at owner's expense. • Have the warranty service performed by an authorized Ariens, Gravely or Countax service representative. To Find an Authorized Service Representative: In the U.S. and Canada: Use the dealer locator on our websites: www.ariens.com • www.gravely.com Or contact us by mail or by phone: In the U.S.
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655 West Ryan Street Brillion, WI 54110 ariensstore.com ariens.custhelp.com parts.ariens.