Use and Care Manual
Table Of Contents
- Practices & Laws
- Emission Control System
- Required Operator Training
- Safety Alert Symbol
- Signal Words
- Safety Decals
- Safety Decal Locations
- Safety Decal Descriptions
- Safety Rules
- Draining Fuel System
- Service Position
- Separate Housing From Frame
- Remove Auger Housing
- Reinstall Auger Housing
- Bottom Cover Removal
- Install Bottom Cover
- Attachment Drive Belt Replacement
- Remove Attachment Drive Belts
- Install Attachment Drive Belts
- Traction Drive Belt Replacement
- Remove Traction Drive Belt
- Install Traction Drive Belt
- Attachment Brake Replacement
- Remove Attachment Brake
- Install Attachment Brake
- Friction Disc Replacement
- Remove Friction Disc
- Install Friction Disc
- Hex Shaft Bearing Replacement
- Remove Bearing
- Install Bearing
- Swing Gate Replacement
- Remove Swing Gate Assembly
- Install Swing Gate Assembly
- Auger Replacement
- Remove Auger
- Install Auger
- Auger Gearcase Replacement
- Remove Gearcase Assembly
- Install Gearcase Assembly
- Impeller Replacement
- Remove Impeller
- Install Impeller
- Engine Replacement
- Remove Engine
- Install Engine
- Traction Drive Cable Replacement
- Remove Traction Drive Clutch Cable
- Install Traction Drive Clutch Cable
- Dual-Handle Interlock Cam Replacement
- Remove Interlock Cam
- Install Interlock Cams
- Axle Bushing Replacement
- Remove Left Axle Bushing
- Install Left Axle Bushing
- Remove Right Axle Bushing
- Install Right Axle Bushing
- Flange Bushing Replacement
- Install Flange Bushings
- Differential Gear Replacement
- Remove Differential Gear
- Install Differential Gear
- Chute Gear Replacement
- Remove Chute Rotation Gear
- Remove Chute Rotation Gear
- Install Chute Rotation Gear
- Install Chute Rotation Gear
- Remove Actuation Gear
- Remove Actuation Gear
- Install Actuation Gear
- Install Actuation Gear
- Scraper Blade Replacement
- Remove Scraper Blade
- Install Scraper Blade
- Headlight Replacement
- Remove Bulb
- Install Bulb
- Gearcase Rebuild
- Disassemble Gearcase
- Assemble Gearcase
- Track Drive Wheel Replacement
- Remove Track Drive Wheel
- Install Track Drive Wheel
- Track Replacement
- Remove Track
- Install Track
- Bogie Wheel Replacement
- Remove Bogie Wheel
- Install Bogie Wheel
- Track Bearing Replacement
- Remove Bearing From Left Side of Unit
- Install Bearing to Left Side of Unit
- Remove Bearing From Right Side of Unit
- Install Bearing to Right Side of Unit
- EFI Replacement Components
- EFI Trouble Code Identification
- Checking trouble Codes
- trouble Code Diagnostics
- Code 16: Low Battery Voltage
- Code 21: Barometer Sensor
- Code 22: Engine Temperature Sensor
- Code 27: Low Fuel Pressure
- Code 28: High Battery Voltage
- Diagnostics for Non-Trouble Codes
- Engine Starts and Loses Power
- Engine No-Start Condition
- Surging Run Condition
- Engine Speed Does Not Change
- Blank Page
- Blank Page
EN – 39
Install Flange Bushings
1. Install flange bushings into pinion gear.
See Figure 90.
2. Reinstall pinion gear into chain and align with
differential gear.
3. Position sleeve bushing between pinion gear and
frame.
4. Reinstall pinion shaft through frame, sleeve bushing
and pinion gear.
5. Reinstall one flat steel washer onto pinion shaft.
6. Insert pinion shaft end into left side of frame.
7. Position flat steel washer against pinion gear and
reinstall spring clip. See Figure 91.
8. Reinstall bottom cover and secure with two tapping
screws and four hex bolts.
9. Reinstall wheel and secure with snap clip.
10. Return unit to operating position.
11. Reconnect spark plug wire and fill fuel tank.
DIFFERENTIAL GEAR REPLACEMENT
Remove Differential Gear
IMPORTANT: Save all hardware for reinstallation.
1. Stop engine, remove key and wait for all moving parts
to stop and for hot parts to cool.
2. Disconnect spark plug wire from engine.
3. Place unit in service position and remove bottom
cover. See Service Position on page 7 and Bottom
Cover Removal on page 12.
4. Remove snap clips from axle ends and remove
wheels.
See Figure 92.
5. Remove E-ring from axle end.
6. Hold differential gear in place and remove long axle
from differential.
Figure 90
Figure 91
WARNING: AVOID INJURY. Before placing unit
in service position, drain fuel from tank and fuel
system. See Draining Fuel System on page 7.
Make sure unit is secure and will not tip.
Figure 92