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Please record your equipment’s model and serial number(s) and the date you received it in the spaces provided. It’s a good idea to record the model and serial number(s) of your equipment and the date you received it in the User Guide. Our service department uses this information, along with the manual number, to provide help for the specific equipment you installed. Please keep this User Guide and all manuals, engineering prints and parts lists together for documentation of your equipment.
Ta b l e o f C o n t e n t s 1. Safety Danger occurs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Note . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 2. Introduction Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2 Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3 3. Installation 3.1 Lifting the machine during installation. .
.3 Starting and stopping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8 – Start. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8 – Stop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8 5. Maintenance and service 5.1 Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 – Daily inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 – Weekly inspection . . . . .
.7 Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19 – Reduction gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19 – Check the drive belt condition . . . . . . . . . . . . . . . . . . . 5-20 5.8 Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21 – Granulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21 6. Options 6.1 Automatic reversing system . . . . . . . . . . . . . . . . . . . . .
10. Layout CM Granulator . . . . . . . . . . . . . . . . . . . . . . . 10-2 11. Transport and storage 11.1 General . . . . . . . . . . . . . . . . . . . . . . . 11-2 1 1 . 2 Tr a n s p o r t . . . . . . . . . . . . . . . . . . . . . 11-2 11.3 Storage . . . . . . . . . . . . . . . . . . . . . . . 11-5 12. Technical Specifications Cutter housing Motor . . . . . . . . . . . . . . . . . . . . . . 12-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A. Appendix We ’ r e H e r e t o H e l p . . . . . . . . . . . . . . . . . . . . A-1 How to Contact Customer Service . . . . . . . . . . . A-1 B e f o r e Yo u C a l l . . . . . . . . . . . . . . . . . . . . . . . . A-1 Equipment Guarantee . . . . . . . . . . . . . . . . . . . A-2 Pe r f o r m a n c e Wa r r a n t y Wa r r a n t y L i m i t a t i o n s . . . . . . . . . . . . . . . . . . A-2 . . . . . . . . . . . . . . . . . . .
v i l Ta b l e o f C o n t e n t s
SECTION 1 Danger occurs . . . . . . . . . . . . . . . . . . . . . 1-2 Note . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conair granulators are designed to granulate injection molded plastics waste. The granulators have a safety system, which is described in chapter 4.2. WARNING! Risk of cutting or pinch injury! This sign is located where there is a risk of cutting or pinch injury. NOTE! This sign is located where special attention is necessary. WARNING! Hazardous voltage! This sign is located on the door of the electrical cabinet and any junction boxes. Danger occurs: • The machine contains rotating segment and feed hook.
N OT E • Electrical installation must only be done b y a s u i t a b l y q u a l i fi e d e l e c t r i c i a n . • N e v e r i n s e r t a n y p a r t o f yo u r b o d y i n t o o p e n i n g s i n t h e g r a n u l a t o r, u n l e s s m a i n switch is in the “0” position (Off) and the g r a n u l a t o r ’s p l u g h a s b e e n p u l l e d o u t f r o m the main socket.
1-4 l Safety
SECTION 2 Introduction . . . . . . . . . . . . . . . . . . . . . . 2-2 Summary . . . . . . . . . . . . . . . . . . . . . . . .
This manual applies to Conair CM granulators. Model nos. 1010, 1014 and 1018 refer to the size of the cutter housing. Read the manual before installation and use of the machine! Be careful when the cutting parts are accessible. They are sharp and can cause personal injury! This Conair granulator is designed for granulating injection molded plastics waste. Granulator size and performance are chosen to suit the type of waste.
Summary 1 2 3 4 6 8 7 10 13 11 12 14 15 9 16 17 18 20 19 22 24 21 1. Hopper funnel 2. Flap in hopper opening 3. Hopper 4. Main switch 5. Emergency stop 6. Start button 7. Stop button 8. Electrical cabinet 9 . Tr a n s m i s s i o n 10. Support, hopper 11. Reduction gear 12. Handle, upper part cutter housing 23 25 13. Star knob, hopper 14. Safety switch, hopper 15. Cutter housing 16. Safety switch, granule bin 17. Star knob, granule bin 18. Granule bin 19. Suction pipe, out feed 20. Motor 21.
2-4 l Introduction
SECTION 3 Installation 3.1 Lifting the machine during installation . . 3-2 –Eight hours or one day after first start . 3-5 3.3 Electrical connection . . . . . . . . . . . . . . 3-5 –Check the direction of rotation of the granulator motor . . . . . . . . . . . . . . . 3-5 –If the direction of rotation of the granulator motor is incorrect . . . . . . . . . . . . . . . 3-6 Installation l 3-1 3 Installation 3.2 Installation . . . . . . . . . . . . . . . . . . . .
Please read all of chapter 3 before installing the machine. All instructions must be followed in sequence to avoid damage. 3.1 Lifting the Machine During Installation The machine must be transported by trained personnel. The machine is supplied packed in protective plastic foil, locked to a transport pallet with screws and PET straps. Removing packaging and goods arrival inspection • Check that the machine has not been damaged in transport. NOTE! Any damage must be reported to the goods forwarding agency.
With a fork-lift truck The machine can be lifted and handled by means of a fork-lift truck . 1 Set the fork width on fork-lift truck to 400 mm. 2 Remove the granule bin. 3 Drive in the fork-lift truck and make sure that the lifting forks balance the granulator, then lift the machine.
With traversing crane and a lifting strop The machine can be lifted by means of a double strop and a lifting yoke. The length of the strap should be at least 5 metre (10.0 m circumference). 1 Remove the granule bin. 2 Install the lifting strop underneath the granulator stand. 3 Then install a lifting yoke. Use a traversing crane or a fork-lift truck and then lift the machine as shown in the illustrations.
3.2 Installation NOTE! The key for the electrical cabinet is a safety component. The key must be kept by the person who is responsible for granulator safety, service and maintenance. • Put the granulator in place and ensure that it is horizontal and stable on the ground. • The unpainted components of the machine are coated with rust preventer for protection before transport and delivery. Clean the granulator from rust protection agent before it is used.
TIP: Start the motor and stop it again at once. Before the motor has had time to stop completely – carefully insert a cable tie into the rear of the motor housing and carefully feel the direction of rotation of the motor. Arrow rotation direction If the direction of rotation of the granulator motor is incorrect: • Stop the granulator, press the “Stop” button. • Turn the main switch to position “0” (Off) and pull the main plug out of the main outlet.
SECTION 4 Operation 4.1 Function description . . . . . . . . . . . . . . 4-2 4.2 Safety system . . . . . . . . . . . . . . . . . . 4-4 – Safety switches . . . . . . . . . . . . . . . . 4-5 – Star Knobs . . . . . . . . . . . . . . . . . . . 4-6 – Before starting, ensure that . . . . . . . . 4-7 – The key for the electrical cabinet door . 4-7 4.3 Starting and stopping . . . . . . . . . . . . . 4-8 – Start . . . . . . . . . . . . . . . . . . . . . . . 4-8 – Stop . . . . . . . . . . . . . . . . . . . . . . .
4.1 Function Description The granulator is designed for cutting up plastics waste to granulate, for re-use. The plastics waste must be free from metal objects and contamination before granulation. The granulator is started and stopped with the press buttons on the control panel.
The plastics waste is put into hopper “A” and falls down into the cutter housing, where the feed hook ”B” and rotating segments “C” cut the plastic into pieces, against fixed knives “D”, to form granulate. The granulate falls down to the granule bin “E”, which collects the finished granulate. The granule bin can be emptied with vacuum suction through the out feed pipe “F”. The finished granulate can be used at once in the production machinery.
4.2 Safety System The granulator has a safety system which is intended to prevent access to dangerous components during operation. Rotating breaker knives rotate with high power inside the granulator. For this reason, the granulator is provided with safety switches and a emergency stop to prevent personal injury. The hopper, hopper funnel and granule bin are components which are included in the granulator safety system.
Safety Switches The safety switches consist of a star knob with long screw and a position switch with circuit breaking key. The safety switches cut the current so that the granulator can not be started when any hazardous section of the granulator is accessible. This granulator has 2 safety switches: 1 by the hopper (between the hopper and the cutter housing). 1 by the granule bin (between the granule bin and the cutter housing).
Star knobs The star knobs on the hopper and granule bin are important components in the granulator safety systems. The length of the screw is selected so as to give the granulator time to stop before the star knob is fully undone and the knives become accessible. On this granulator, the star knobs should have screws which are 40 mm long.When safety components are changed, only spare parts supplied by Conair may be used. Star knobs with worn threads may only be replaced by new ones supplied by Conair.
If the granulator does not stop before the star knob has been rotated 4 turns (the safety switch does not cut the current). Stop the granulator with the stop button, put the main switch in position “0” (Off) and pull the main plug out of the main outlet. Contact Conair – there is a severe risk of personal injury. Emergency stop This is the red button on the granulator control panel. Press the button to stop the granulator quickly. Re-set by turning the knob in the direction of the arrow (counter-clockwise).
4.3 Starting and Stopping Starting and stopping is controlled from the control panel. Start Before the granulator is started, ensure that: • The hopper and granule bin must be securely closed. The star knobs on the hopper and granule bin must be fully screwed in. • The electrical cabinet and transmission doors should always be securely installed, closed and locked! • The granulator must be securely installed beside the injection molding machine, with the wheels locked.
SECTION 5 Maintenance and Service 5.1 Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 – Daily inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 – Weekly inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 – Every 6 months or 4000 running hours . . . . . . . . . . . . . . 5-3 – Check annually or 8000 running hours . . . . . . . . . . . . . . . 5-3 5.2 Opening of hopper, granule bin and cutter housing . . . . . . .
5.1 Inspection There must not be any material residue left in the granulator during inspection. NOTE: Checks every 6 months and annually must be done by trained personnel, to avoid personal injury and machinery damage. Sign in this manual, chapter 12, when the check is completed. Daily inspection Emergency stop • Emergency stop. Check the emergency stop function. Start the granulator and then do an emergency stop with the emergency stop button.
Every 6 months or 4000 running hours • Check the wear on fixed knives, rotating segments and feed hook. Grind the fixed knives, rotating segments and feed hook if they are worn, read chapter 5.6. • Check the tightening torque of the fixed knives retaining screws, tightening torque 85 Nm. Check annually or 8000 running hours • Check the drive belt condition. • Check the oil level in reduction gear, read chapter 5.7. • Check the sealings to cutter housing bearings. Change the sealings as necessary.
5 . 2 O p e n i n g o f H o p p e r, G r a n u l e B i n and Cutter Housing Stop the granulator with the stop button. Turn the main switch to position “0” (Off). Press the emergency stop button. Pull the main plug out of the main outlet. Be careful when the hopper and granule bin are open! The cutting parts are then accessible. They are sharp and can cause personal injury! Pinch risk in the following tasks, be careful! A Undo the wheel brakes and move the granulator away.
Open the granule bin • Undo the star knob “H” on the granule bin “E”. • Pull the handle and draw the granule bin “E” straight out. The safety switch between granule bin and cutter housing ensures that the granulator can not be started, when the granule bin has been opened. Open the cutter housing • Grasp the handle ”J” and then lift the upper part of the cutter housing upwards and forwards.
5.3 Closing of Cutter Housing, Granule Bin and Hopper Refer to the labeled photographs on pages 5-4 and 5-5. NOTE: Before closing, make sure that the mating surfaces are clean! Close the cutter housing • Grasp the handle “J” and then lift the upper part of the cutter housing backwards and down. Install the granule bin • Install the granule bin “E”. Fit the granule bin into the grooves on the cutter housing and then slide the granule bin in until it stops.
5.4 Cleaning Clean the granulator at color changes or monthly. 1 Check that the hopper is empty, then stop the granulator with the stop button. 2 Open the hopper, granule bin and cutter housing, read chapter 5.2 Be careful when the hopper, granule bin and cutter housing has been opened! The knives are then accessible. They are sharp and can cause personal injury! L 3 Use a vacuum cleaner during cleaning. 4 Clean the granule bin. 5 Clean the inside of the cutter housing.
5.5 Changing of Fixed Knives, R o t a t i n g S e g m e n t s a n d Fe e d H o o k Changing the cutting parts of granulator must be done by trained personnel, to avoid personal injury and machinery damage. NOTE: Be careful when handling the cutting parts of granulator. They are sharp and can cause personal injury! When the cutter is rotated manually, do this with great care. To change cutting parts: 1 Check that the hopper is empty, then stop the granulator with the stop button.
Removal of rotating segments and feed hook Only qualified personnel should remove and install the rotating segments “C” and feed hook “B”. 1 Undo and remove the covering plate to transmission. T S P U O 2 Undo and remove the support ring “O” from motor pulley. ring “P” from cutter pulley. 4 Lock the feed hook against the scrapers “R” or against cutter housing with a piece of wood. Undo and remove the screw and washer to the cutter shaft in the center of the cutter pulley.
6 Loosen the 4 hex head screws “V” which hold reduction gear and motor against cutter housing. Loosen the screws 3 turns. NOTE: Don´t remove the screws. 7 Remove the drive belt. Turn motor and reduction gear backwards to decrease the drive belt tension, then the drive belt can be removed. 8 Undo and remove the bearing cover on cutter housing free wheeling side.
X NOTE: The cutter shaft doesn´t need to be totally removed to remove rotating segments and feed hook. Strike carefully the key-joint shaft center with a bronze punch from transmission side. Be careful, hold each rotating segment and feed hook when you remove the cutter shaft. NOTE: Never let a segment or a feed hook fall down out of control. Hardened steel segment and feed hook are brittle and can crack if they are dropped.
First install the rotating segments and feed hook To install rotating segments and the feed hook it is recommended that the granulator be sent to Conair. 1 Clean properly the inside of cutter housing, scrapers and knife position for the fixed knives. 2 Grease the cutter shaft properly, use graphite grease. 3 Install rotating segments “C” and feed hook “B” on the cutter shaft. Note: The granulator models 1014 and 1018 with more than one feed hook.
5 Fasten reduction gear against the cutter housing with the 4 hex head screws “V”, tightening torque 220 Nm. V 6 Install the support ring “O” on motor pulley. 7 Install the cutter pulley “S”. 8 Fasten the cutter pulley. T S P U O Fasten the cutter pulley with tightening torque 220 Nm. Maintenance and Service l 5-13 5 Maintenance and Service Lock the feed hook against the cutter housing with a piece of wood. Fit screw and washer to cutter shaft in the center of cutter pulley.
9 Fit the 2 socket cap screws ”U” from the remover in cutter pulley center. 10 Granulators with Automatic reversing system, install the indication ring “P” on cutter pulley. 1.0 mm Check and adjust the clearance between indication ring and inductive sensor. Clearance 1.0 mm. 11 Remove the wooden piece from cutter housing. 12 Replace the remover. (See step 9) 13 Install the bearing cover “X” on cutter housing free wheeling side. 14 Install and fasten the covering plate to transmission.
18 Then install the fixed knives. Install the screws and washers to fixed knives and fasten so that the screws lightly support the knives. 19 Rotate the cutter a few turns and carefully check that rotating segments and feed hook can pass the fixed knives freely. 20 Set the knife clearance, adjust the fixed knife positions against rotating segments. Fixed knife 0.25 mm Rotating segment 0,25 mm 0.10 0.20 mm 21 Tighten the screws “M” to the fixed knives with an alternated increased torque to 85 Nm.
5 . 6 G r i n d i n g o f C u t t i n g Pa r t s Note: The instruction for grinding cutting parts refers to 3 different parts. Grinding of: – fixed knives – rotating segments – feed hook Be careful when you handle cutting parts! Cutting parts are sharp and can cause personal injury. NOTE: Hardened steel cutting parts are brittle and can crack if they are dropped or handled carelessly.
During grinding use a surface grinder with magnetic table. Minimum measure is 10 mm for fixed knives. Grind Grind After that, the knives are used up and must be replaced by new ones. Min. 10 mm Grinding rotating segments and feed hook Only qualified individuals should remove, grind and install the rotating segments and feed hook. To grind rotating segments and the feed hook we recommend that they be sent to Conair. Rotating segment The edges are angled on rotating segments. Min. 4.
Rotating feed hook The rotating feed hook direction is reversible and two directions can be grinded. The rotating feed hook should be grinded with a tripple and double contour profile. It is important to keep the double tripple profile. It is also important to keep the specified angles and measures between 1st and 2nd profile. The profile edges on the feed hook should be sharp and with 90° cutting angle. The diameter in rotating feed hook contour base should be grinded to diameter 21 mm.
5 . 7 Tr a n s m i s s i o n The machine is driven by a ribbed belt. Check annually or each 8000 running hours, the drive belt condition and the oil level in reduction gear. • Check that the hopper is empty, then stop the granulator with the stop button. • Turn the main switch to position “0” (Off). • Press the emergency stop button. • Pull the main plug out of the main outlet. Reduction gear The reduction gear is filled with mineral oil on delivery: AGIP ROTRA MT 80W90 (ISO VG 220).
Check the drive belt condition • Undo and remove the covering plate to transmission. • Rotate the pulley with the drive belt a several turns. WARNING: Pinch risk between pulley and drive belt. Check that the drive belt is intact and does not have any cracks. Change the belt as necessary. To change the drive belt, read chapter 5.5 ”Changing of fixed knives, rotating segment and feed hook” which contains instructions to remove and install the drive belt.
5.8 Lubrication Granulator All bearings in the granulator are lubricated for life and can not be lubricated later on.
5-22 l Maintenance and Service
SECTION 6 Options 6.1 Automatic reversing system . . . . . . 6-2 – Function . . . . . . . . . . . . . . . . . 6-3 – Program relay . . . . . . . . . . . . . 6-3 6.2 Level monitor . . . . . . . . . . . . . . . 6-5 – Setting the paddle monitor sensitivity . . 6 - 6 6.3 Hours counter . . . . . . . . . . . . . . .
6.1 Automatic reversing system To easily avoid stopping and overloading of the granulator, the “Reversing system” is a practical option. The Automatic reversing system normally reverses the cutter during continuous operation each 6 minutes to avoid stopping and overloading. The cutter stops, reverses half a turn, stops and re-starts forward automatically. Normal settings The program relay settings on delivery: After 6 minutes of operation the cutter stops, reverses 1, 2 seconds and then restarts forward.
Reset the granulator after third stop 1 Stop the granulator with the stop button. 2 Open the hopper, granule bin and cutter housing, read chapter 5.2. 3 Clean the granulator, read chapter 5.4. 4 Re-start the granulator. Function A program relay in electrical cabinet, together with an inductive sensor in the transmission controls the Automatic reversing function. Cutter pulley Indication ring Sensor The time for sensing overload-stop and following reversing sequence can not be adjusted.
Programming the relay NOTE: All electrical maintenance and service must be done by a competent electrician. The door to the electrical cabinet should always be securely closed and locked when the granulator is in operation. The key is kept by the person who is responsible for granulator safety, service and maintenance. Stop the granulator. NOTE: Never stop the granulator before all material in the hopper and cutter housing are completely granulated. 1 Stop the granulator with the stop button.
6.2 Level Monitor The granule bin can be equipped with an optional level monitor, designed as a paddle monitor. The paddle monitor senses the granulate level in the granule bin and stops the granulator, or the granulator feed device conveyor etc. when the level of granulate in the granule bin is too high. The paddle monitor has three standard settings when manufactured: 1 The paddle monitor stops the granulator. 2 The paddle monitor stops the granulator and lights up the indicator light.
Setting the paddle monitor sensitivity Paddle monitor sensitivity is adjustable • Open, unscrew the housing covering above the paddle monitor microswitches. • Adjust the position of the torsion spring. Use needle nose pliers to change the torsion spring position. The normal setting of the torsion spring is in the 2nd hole from the left. Reducing paddle monitor sensitivity (The paddle monitor cuts the current slower) • Move the torsion spring to the left.
6.3 Hours Counter The hours counter only counts the time that the granulator cutter is moving. The hours counter can not be re-set.
6 - 8 l Tr o u b l e s h o o t i n g
SECTION 7 Electricity . . . . . . . . . . . . . . . . . . . . . . .
Never change or modify the basic electrical settings of the granulator, without first obtaining permission from the Conair Head Office.
If the granulator settings are changed, the machine can be seriously damaged. All Warranties and Conair’s Product Liability will be void, if the basic settings of the granulator are changed. Electrical installation must only be done by a competent electrician! The granulator must never be started if the electrical cabinet door is open.
7-4 l Electricity
SECTION 8 8 . 1 Tr o u b l e s h o o t i n g . . . . . . . . . . . . . . 8 - 2 – If the granulator does not start . . 8-2 – Check the granulator options . . . 8-3 – If the granulator does not start after normal troubleshooting . . . . . . .
8 . 1 Tr o u b l e s h o o t i n g If the granulator does not start • Check whether the granulator emergency stop has been pressed. Reset, turn the knob in the direction of the arrow (counter-clockwise). • Check that the granulator main plug is connected to the main power. • Check that the main switch is in position “1” (On). • Check that the star knobs on the hopper and granule bin are properly screwed all the way in.
The clearance between indication ring and inductive sensor should be max. 1.0 mm. Tr o u b l e s h o o t i n g l 8 - 3 8 Troubleshooting Check the granulator options Automatic reversing system At overloading or stopping, the cutter reverses direction. After the third time operating in reverse direction the granulator stops. Reset the granulator: • Stop the granulator with the stop button. • Clean the granulator, read chapter 5.4. • Re-start the granulator.
Paddle monitor The paddle on the paddle monitor should rotate during operation. • If the paddle monitor paddle does not rotate: Check that the paddle monitor plug is correctly located in its socket. • If the paddle monitor stops the granulator and the warning-lamp light is lit to early or not at all. Adjust paddle monitor sensitivity, please refer to section 6.2 “Setting paddle monitor sensitivity”. • The paddle monitor stops the granulator when the granulate level in the granule bin is too high.
SECTION 9 S p a r e Pa r t s L i s t – Ordering spare parts . . . . . . . . . . . . 9-2 9 . 2 Fi x e d K n i v e s a n d C u t t i n g Pa r t s . . . . . . . 9 - 4 9 . 3 H o p p e r, F l a p s , Fe e d C o m p o n e n t s . . . . . . 9 - 5 9 . 4 Tr a n s m i s s i o n . . . . . . . . . . . . . . . . . . . 9 - 6 9.5 Granule Bin . . . . . . . . . . . . . . . . . . . 9-7 9.6 Stand . . . . . . . . . . . . . . . . . . . . . . . 9-8 9 . 7 Pa d d l e m o n i t o r . . . . . . . . . . . . . . . . .
Ordering spare parts Only use spare parts supplied by Conair to replace machinery components. Please include in your order: • Designation from the identification plate on the machine. • Serial number from the identification plate on the machine.
9.1 Cutter Housing 14 13 11 8 9 10 7 13 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 4 4 1 alt 1 alt 2 1 1 1 1 1 2 2 1 1 2 1 1 1 Art. no. 1 2 4 4 alt 1 alt 1 2 1 1 1 1 1 2 2 2 1 2 1 1 1 1 3 6 6 1 1 2 1 1 1 1 1 2 2 3 1 2 1 1 1 9-92993 9-92994 9-92995 9-92996 9-92997 5 15 1 Description Note.
9 . 2 F i x e d K n i v e s a n d C u t t i n g Pa r t s 3 5,6 4 2 3 1 7 7 Pos Qty. 1 2 3 4 5 6 7 8 9 9 - 4 l S p a r e Pa r t s L i s t 2 1 2 4 3 2 2 1 6 Art. no. 4 3 2 2 8 9-92998 9-92999 9-93000 9-93001 2 3 4 4 6 8 4 6 8 9-93002 8, 9 Description Granulator 1010 Granulator 1014 Granulator 1018 Rotating segment Rotating feed hook Fixed knife, side Fixed knife, center Hex head screw Washer Scraper, rotating segment Hex head screw Washer 7 Note.
9 . 3 H o p p e r, F l a p s , Fe e d C o m p o n e n t s 1 6 3 4 5 2 7 8 9 Pos Qty.
9 . 4 Tr a n s m i s s i o n 1 2 3 4 Pos Qty.
9.5 Granule Bin 5 4 Pos 1 2 3 4 5 Qty. 1 1 1 1 1 Art. no.
9.6 Stand 5 3 6 4 8 7 2 1 9, 10, 11 12, 14 13, Pos Qty. 1 1 1 1 2 1 1 1 3 1 1 1 4 2 2 2 5 2 2 2 6 1 1 1 7 1 1 1 8 11 11 11 9 2 2 2 10 8 8 8 11 8 8 8 12 2 2 2 13 8 8 8 14 8 8 8 9 - 8 l S p a r e Pa r t s L i s t Art. no.
9 . 7 Pa d d l e m o n i t o r 5 5 6 4 7, 2, 2 3 4 5 6 7 1 1 1 1 2 1 1 1 1 1 2 Art. no. 3-40477 3-40476 911105 911266 911532 911523 911529 9404084 3 Description Paddle monitor with warning lamp 24V Paddle monitor with warning lamp and siren 24V Paddle monitor RP-5 Connector 8-pol Adapter Warning lamp 24V Siren Socket cap screw M4 S p a r e Pa r t s L i s t l 9 - 9 9 Pos Qty.
9 - 1 0 l S p a r e Pa r t s L i s t
SECTION 10 Layout CM Granulator . . . . . . . . . . . . . . . . . . . .
CM granulator Note: Dimentions are given in milimeters.
SECTION 11 Tr a n s p o r t a n d S t o r a g e 11.1 General . . . . . . . . . . . . . . . . . 11-2 1 1 . 2 Tr a n s p o r t . . . . . . . . . . . . . . . 11-2 11.3 Storage . . . . . . . . . . . . . . . . .
11.1 General The machine must be packaged and transported by trained personnel. All instructions must be observed, to avoid damage. 1 1 . 2 Tr a n s p o r t Read through all of chapter 11 before transporting the machine. Outdoors If the machine must be transported exposed to the elements, all unpainted components on the machine must be treated with rust preventer. After this, the machine must be packed in protective plastic film and fixed to a transport pallet with PET straps or tension straps.
Lifting the machine The machine weighs 335 - 385 kg with packaging. Space requirements, see Layout, chapter 10. The machine can be lifted and handled with a fork-lift truck or a traversing crane. With a fork-lift truck The machine can be lifted and handled with a fork-lift truck. 1 Set the fork width on fork-lift truck to 400 mm. 2 Remove the granule bin. 3 Drive in the fork-lift truck and make sure that the lifting forks balancing the granulator, then lift the machine.
With traversing crane and a lifting strop The machine can be lifted by means of a double strop and a lifting yoke. The length of the strap should be at least 5 metre (10.0 m circumference). 1 Remove the granule bin. 2 Install the lifting strap underneath the granulator stand. 3 Then install a lifting yoke. Use a traversing crane or a fork-lift truck and then lift the machine as shown in the illustrations.
11.3 Storage Long term storage • Store the machine in dry premises with an even temperature. • Treat all unpainted surfaces on the machine at once with rust preventer. Use Castrol DWX 22 which will protect the machine for up to 12 months. Or Castrol DWX 160 which will protect the machine for 24 - 36 months.
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SECTION 12 Te c h n i c a l S p e c i f i c a t i o n s Cutter housing Motor . . . . . . . . . . . . . . . . . . . . . . 12-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2 Cutting parts and fixed knives K n i f e cl e a r a n c e . . . . . . . . . . . . 12-2 . . . . . . . . . . . . . . . . . . . . . 12-2 Granule bin . . . . . . . . . . . . . . . . . . . . . . . . . 12-3 Tr a n s m i s s i o n . . . . . . . . . . . . . . . . . . . . . . . . 1 2 - 3 Sound level . . . . . . . . . . . . .
Cutter housing Cutter housing opening 1010 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .241 x 223 mm. 1014 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .241 x 343 mm. 1018 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .241 x 464 mm. Motor Granulator model 1010 - option 1014 - option 1018 Motor power Cutter speed 0.75 kW . . . . . . . . . . . . . . . . . . . . . . . .
Granule bin Capacity 1010 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.0 lit. 1014 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.0 lit. 1018 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13.0 lit. Tr a n s m i s s i o n Drive belt, motor 0,75 and 1,80 kW, ribbed belt. art.no. Tightening torque, cutter pulley. . . . . .
Maintenance schedule Read the instruction manual before maintenance and service work is done. All maintenance and service work must be done by trained personnel. If you have any questions, please contact the local Conair distributor or the Conair head office. Head office: Conair One Conair Drive, Pittsburgh, PA 15202 Phone: 412-312-6000 Fax: 412-312-6227 Machine data Machine type:10 . . . . . . . . . . . . . . Serial number: . . . . . . . . . . . . . . . . . . . . . . Wiring diagram: . . . . . . . . .
Inspection NOTE: The machine must be inspected by trained personnel, please refer to chapter 5.1 of this manual. Daily inspection Check the emergency stop function of the machine. Check that the flap in the hopper is intact. Change a damaged flap at once. We e k l y i n s p e c t i o n Check all electrical cables on the machine. There must never be any damaged cables, loose cables, terminals or components. Call the person responsible for safety, maintenance and service at once.
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Every 6 months or 4000 running hours Check the wear on fixed knives, rotating segment and feed hook. Check the tightening torque of the fixed knives retaining screws. OK tightening torque Grind Grind Sign: . . . . . . . OK tightening torque Grind Grind Sign: . . . . . . . OK tightening torque Grind Grind Sign: . . . . . . . OK tightening torque Grind Grind Sign: . . . . . . . OK tightening torque Grind Grind Sign: . . . . . . . OK tightening torque Grind Grind Sign: . . . . . . .
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Check annually or 8000 running hours Check the drive belt condition, oil level in reduction gear and sealings to cutter house bearings. ..... / ..... 20 ...... ..... / ..... 20 ...... ..... / ..... 20 ...... ..... / ..... 20 ...... ..... / ..... 20 ...... ..... / ..... 20 ...... ..... / ..... 20 ...... ..... / ..... 20 ...... ..... / ..... 20 ...... ..... / ..... 20 ......
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We ’ r e H e r e t o H e l p Conair has made the largest investment in customer support in the plastics industry. Our service experts are available to help with any problem you might have installing and operating your equipment. Your Conair sales representative also can help analyze the nature of your problem, assuring that it did not result from misapplication or improper use.
Equipment Guarantee Conair guarantees the machinery and equipment on this order, for a period as defined in the quotation from date of shipment, against defects in material and workmanship under the normal use and service for which it was recommended (except for parts that are typically replaced after normal usage, such as filters, liner plates, etc.). Conair’s guarantee is limited to replacing, at our option, the part or parts determined by us to be defective after examination.
