Specifications

(27) Lower vehicle form hoist.
(28) Install the exhaust manifold/turbocharger
heat shield. Torque bolts to 11 N·m (8 ft. lbs.).
(29) Install the heater core supply lines.
(30) Install the EGR valve/heater core supply line
retaining bolts. Torque bolts to 28 N·m (20 ft. lbs.).
(31) Install the intercooler hose to turbocharger.
(32) Install the air cleaner hose to turbocharger.
(33)
Install the oil breather hose to air cleaner hose.
(34) Connect the recover hose to water manifold.
(35) Install the fuel injectors using special tool
VM.1012. Refer to Group 14, Fuel System for proce-
dures.
(36) Install the fuel supply lines to injectors.
Torque nuts to 19 N·m (14 ft. lbs.).
(37) Connect the A/C lines to compressor and
install bracket on cylinder head cover.
(38) Connect the upper radiator hose.
(39) Install the intake manifold elbow and inter-
cooler hose.
(40) Connect the negative cable battery.
(41) Evacuate and charge the air conditioning sys-
tem. Refer to Group 24, Heater and Air Conditioning.
(42) Fill the cooling system. Check for leaks.
WARNING: USE EXTREME CAUTION WHEN THE
ENGINE IS OPERATING. DO NOT STAND IN DIRECT
LINE WITH THE FAN. DO NOT PUT HANDS NEAR
THE PULLEYS, BELTS OR FAN. DO NOT WEAR
LOOSE CLOTHING.
(43) Operate the engine with the radiator cap off.
Inspect for leaks and continue operating the engine
until the thermostat opens. Add coolant, if required.
NOTE: The one piece steel type head gasket does
not require retorqueing.
VIBRATION DAMPER
REMOVAL
(1) Disconnect the negative battery cable.
(2) Remove the fan and set fan inside fan shroud
then remove fan shroud and fan as an assembly.
(3) Remove the accessary drive belt. Refer to
Group 7, Cooling System for procedure.
(4) Remove the vibration damper nut.
(5) Install special tool VM.1000-A to remove vibra-
tion damper (Fig. 73).
Fig. 71 Rocker Arm Assemblies
Fig. 72 Cylinder Head Cover
9 - 38 ENGINE WJ
REMOVAL AND INSTALLATION (Continued)