Specifications
(2) Check internal diameter of bearings.
(3) If internal diameter of original bearing is being
checked and figures are not within specifications,
new bearings must be used.
(4) Check crankshaft main bearing journals to
bearing clearances. Clearances of main bearings is
.03 to .088mm (.0011 to .0035 in.).
OIL PAN
Remove all gasket material from cylinder block. Be
careful not gouge pan sealing surface.
CYLINDER LINER
INSPECTION
The cylinder walls should be checked for out-of-
round and taper with dail bore gauge. The cylinder
bore out-of-round is 0.100 mm (.0039 inch) maximum
and cylinder bore taper is 0.100 mm (0.0039 inch)
maximum. If the cylinder walls are badly scuffed or
scored, new liners should be installed and honed, and
new pistons and rings fitted.
Measure the cylinder bore at three levels in direc-
tions A and B (Fig. 97). Top measurement should be
10 mm (3/8 inch) down and bottom measurement
should be 10 mm ( 3/8 inch.) up from bottom of bore.
SPECIFICATIONS
2.5L VM DIESEL
DESCRIPTION SPECIFICATIONS
Type ......................425CLIEE (36B)
Number of Cylinder ......................4
Bore ..............................92mm
Stroke ............................94mm
Capacity .......................2499.5 cm3
Injection Order .....................1-3-4-2
Compression Ratio ...............21:1 (6 0.5)
DESCRIPTION SPECIFICATIONS
Crankshaft
Front Journal Diameter
Nominal .................62.985–63.000 mm
–0.25 ....................62.735–62.750 mm
–0.125 ...................62.860–62.875 mm
Front Bearing Diameter
Nominal .................63.043–63.088 mm
–0.25 ....................62.793–62.838 mm
–0.125 ...................62.918–62.963 mm
Clearance Between Journal and Bearing:
0.043–0.103 mm
Center Journal Diameter
Nominal .................63.005–63.020 mm
–0.25 ....................62.755–62.770 mm
–0.125 ...................62.880–62.895 mm
Center Bearing Diameter
Nominal .................63.050–63.093 mm
–0.25 ....................62.800–62.843 mm
–0.125 ...................62.925–62.968 mm
Clearance Between Journal and Bearing:
0.030–0.088 mm
Rear Journal Diameter
Nominal .................79.980–80.000 mm
–0.25 ....................79.730–79.750 mm
–0.125 ...................79.855–79.875 mm
Rear Bearing Diameter
Nominal .................80.045–80.070 mm
–0.25 ....................79.795–79.820 mm
–0.125 ...................79.920–79.945 mm
Clearance Between Journal and Bearing:
0.045–0.090 mm (Wear Limit: 0.200 mm)
Connecting Rod Journal
Nominal .................53.940–53.955 mm
–0.25 ....................53.690–53.705 mm
–0.125 ...................53.815–53.830 mm
Connecting Rod Bearing
Nominal .................53.977–54.016 mm
–0.25 ....................53.727–53.766 mm
–0.125 ...................53.852–53.891 mm
Clearance Between Journal and Bearing:
0.022–0.076 mm (Wear Limit: 0.200 mm)
Crankshaft End Play
End Play .....................0.08–0.21 mm
Adjustment .................Thrust Washers
Thrust Washers Available ........2.31–2.36 mm
Thrust Washers Available ........2.41–2.46 mm
Thrust Washers Available ........2.51–2.56 mm
Main Bearing Carriers
Front ....................67.025–67.050 mm
Center ...................66.670–66.690 mm
Rear ....................85.985–86.005 mm
Liners
Internal Diameter ..........92.000–92.010 mm
Fig. 97 Liner Inspection
NS/GS ENGINE 9 - 77
CLEANING AND INSPECTION (Continued)










