EARTHMOVERS t ty en i l a pm e u Q ui nc 3 q i E s 195 I-110TS PARTS MANUAL ver 6-06 Ashland Industries Inc. 1115 Rail Drive P.O. Box 717 Ashland, WI. 54806 Ph: 877-634-4622 Toll Free Ph: 715-682-4622 Fx: 715-682-9717 www.ashlandind.
EARTHMOVERS HOW TO ORDER PARTS: IMPORTANT Parts must be ordered through your local authorized Ashland Industries dealer. Be sure to state Model and Serial Number of your machine, part number, description and quantity needed. Unless this is done, we cannot provide prompt service or assure shipment of correct parts. Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page INDEX 3. Safety Guidelines 4. Operators and Maintenance Instructions 5.
SAFETY SIGNAL WORDS Note the use of the signal words DANGER, WARNING and CAUTION with the safety messages. The appropriate signal word for each has been selected using the following guidelines: DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. This signal word is to be limited to the most extreme situations typically for machine components which, for functional purposes, cannot be guarded.
OPERATORS AND MAINTENANCE INSTRUCTIONS The scraper is a durable piece of equipment and with proper care will yield many years of trouble free operation. The scraper requires a power source with TWO 4 way (double acting) hydraulic control valves. The scraper should be greased at all points where grease fittings are provided.
A125056 Complete Yoke Type Hitch Implemented April 2003 KEY NO. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 23. 24. 25. 26. 27. PART NO.
SWIVEL HITCH ASSEMBLY I-110 TS KEY NO. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. PART NO. DESCRIPTION A123299-08 Pin: Four Ear Drawbar To Hitch A123299-07 Pin: Two Ear Drawbar To Hitch AFN-00014 Nut: 1-1/2” NC Slotted A123299-06 Pin: Sq. Tab Head 2 X 18-1/2” AFN-00018 Nut: 1-1/2” NF Top Lock A123299-03R A-Frame Hitch A123299-02 C-Frame Hitch: Offset A123299-05 Pin: Sq.
KEY NO. 1. 2. 3. 4. 5. 6. 7. 8. PART NO.
I-110TS APRON ASSEMBLY KEY NO. 1 2 3 4 5 PART NO.
KEY NO. 1 2 3 4 7 8 9 10 11 12 13 14 PART NO. A123302 AFB-00094 A10157 A10158 A123332L A123331 A123332R PB9P-NC-088-0275 AFN-00019 A123338L A123338R PB9P-NC-088-0275 AFN-00019 PB9P-NC-088-0275 AFN-00019 PB9P-NC-088-0225 AFN-00026 DESCRIPTION Bowl and Frame I-110TS Flange Bolt, 3/8” NC x 1” Left hand cylinder guard Right hand cylinder guard Left cutting edge, 8” Center cutting edge, 12” x 54” Right cutting edge, 8” Plow bolt, 7/8” NC x 2-3/4” (12 req’d.) Nut: 7/8” NC (12 req’d.
I-110XL PUSHOFF GATE KEY NO. 1. 2. 3. 4. 6. 7. 8. 9. 10. 10B. 10C. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. PART NO. A10159 AFN-00006 AFB-00037 AFW-00002 7500 A10171 AFB-00019 A10160 A123306 A123307 A123305A A123353 AHF-00028 A6007A AFP-00001 A10163 A123459 A123323 A10163 A10164 A123305 8100 AFB-00033 A125020 A123323-40 A125026 A125021 A125019 DESCRIPTION Brace (L.H. & R. H.
KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 PART NO.
LEFT & RIGHT APRON CYLINDER A123319 KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 PART NO. A175H01 A300H06 A300H11 A300H12 A22H15 A22H15A A300H13 A22H18 A22H17 A123345 A123351 A123336 A175H02 A45H05 A300H07 A300H05 A300H04 A300H03 A1217E 8602 AFB-00062 14505 AFB-00015 A300H14B DESCRIPTION Barrel Assembly O-ring seal, 4” OD x 3/16” Head gland Retainer ring O-ring, 1-1/2” x 1/8” Backup washer Head cap Capscrew, 1/4 NC x 1” Wiper seal, 1-1/2” ID Block type Apron Cyl. Rod end cyl.
KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12. 13. PART NO. A123324-1 A123324-2 A123324-3 A123324-4 A123324-5 A123324-6 A123324-7 A123324-8 A123324-9 A123324-10 A123324-11 AHS-00140 A123381 AFP-00001 DESCRIPTION 2-1/2” Rod Barrel Weldment Lock Nut 1-1/2”-12 Piston Gland Rod Seal Rod Wiper Wear Ring Piston Seal (2-pc.
I-110 Pushgate Cylinder Assembly Part No A125175 STANDARD 11 yd pushoff 4 x 54 x 2.5 KEY NO. 1. 2. 3. 4. 5. 6. 8. 9. 10. 11. PART NO.
KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 QTY. PART NO.
MODEL I-110 TS PUSHOFF CYLINDER 5 X 54” - OPTIONAL PART NO.
MODEL I-110 TS PUSHOFF CYLINDER 5 X 54” - OPTIONAL PART NO. A554H114A KEY NO. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. PART NO.
HYDRAULIC VALVE IDENTIFICATION New Valve Old Valve Visually there are several thing you can check to ensure you have the correct valve. The new valve (shown on the left) is 6” wide whereas the older valve (shown below) was 5” wide. The new valve utilizes a unload cartridge that sticks outward on the side of the valve.
IMPORTANT: This Hyd. Manifold was intergrated into production Nov. 2003 It replaces A125055 valve which was used on S.N. 20750 to 20853. To confirm which valve you have, confirm with earlier valve I.D. page HYDRAULIC MANIFOLD ASSEMBLY A125070 S.N. 20853 & above ITEM # 1 2 3 4 5 PART NO.
SETTING THE APRON AND PUSHOFF VALVE The manifold block containing the pushoff sequence valve cartridge and apron sequence valve cartridge is used to control two hydraulic circuits with one hydraulic remote. when the tractor hydraulic remote is activated, oil flows first to the apron cylinders until they are fully extended. Once the cylinders are fully extended, the apron circuits’ hydraulic pressure begins to increase. Once the pressure threshold is surpassed (which is adjustable.
IMPORTANT: This Hyd. Manifold has been replaced by A125070 on Nov 2003. To confirm which valve you have, confirm with earlier valve I.D. page HYDRAULIC MANIFOLD ASSEMBLY A125055 S.N. 20750 to 20853 ITEM # 1 2 3 4 5 PART NO.
SEQUENCE VALVE PART #A101H47 COUNTERBALANCE VALVE PART #A101H48 22
SEQUENCE AND COUNTERBALANCE VALVE PARTS LIST SEQUENCE VALVE PART #A101H47 COUNTERBALANCE VALVE PART #A101H48 KEY # PART NO.
IMPORTANT: This Hyd. Manifold was intergrated into production April, 2006 It replaces A125070 valve. For older machines see master parts book on Ashlandind.com. HYDRAULIC MANIFOLD ASSEMBLY A125174 S.N. 21403 & above SETTING THE APRON AND PUSHOFF VALVE The manifold block containing the pushoff sequence valve cartridge and apron sequence valve cartridge is used to control two hydraulic circuits with one hydraulic remote.
MAINTENANCE CHECKLIST 1. Grease all zerks. a) Every 8 hours of operation. b) See Lubrication Points section on next page. 2. Greasing the hubs. a) Re-pack wheel bearings after 600 hrs of operation. b) Completely clean grease out of hub and bearings every 1200 hours of opera tion. 3. Check tire pressure. a) 20.5 - 25, 12-ply tire requires a tire pressure of 35-40 psi on a rear machine, 40-50 on a front machine. 4. Check all pins for signs of wear. a) Daily 5. Check wheel lug nut torque.
TORQUE SPECIFICATIONS LUBRICATION 1. Grease all zerks every 8 hrs of operation with high quality, general-purpose grease. a) Grease until grease flows from around pin. Lubrication Points (see Ill. on next page) 1. 2. 3. 4. 5. 6. 7. 8. Hitch – Horizontal and vertical pins. Lift Cylinders – Rod end &Trunion; Both left & right sides. Front Arm Pivot Joint – Both left & right sides. Apron Cylinders – Rod clevis pin; Both left & right sides. Apron Pivot Pin – Both left & right sides.
HYDRAULIC SYSTEM Standard Two-Circuit Hydraulic Plumbing The apron cylinders and the push-off cylinder are controlled on the same circuit with the sequence of the operation controlled by a sequence valve. The other hydraulic circuit controls the lift cylinders on the earthmover. *To adjust the sequence valve, see Troubleshooting section. Optional Three-Circuit Hydraulic Plumbing The apron cylinders, push-off cylinder, and lift cylinders are all on separate hydraulic circuits.
PUSHING THE EARTHMOVER The I-110TS was designed to be pushed when equipped with the optional push-bar. However, Ashland Industries, Inc. STRONGLY recommends using extreme caution when pushing the I-110TS earthmover to prevent any unnecessary damage. CAUTION! The I-110TS earthmover must be pushed in a straight line with a maximum of a 100 hp dozer. Do not ram or jar the earthmover while pushing and push at a constant speed.
TROUBLESHOOTING Introduction With proper care and maintenance, the I-110TS will give many years of reliable service. When a situation arises where the earthmover performance is not satisfactory, this section will give some pointers on finding and correcting the problem. Grease zerk will not take grease. 1. Grease zerk plugged. a) Remove and replace grease zerk. 2. Pin is frozen. a) Remove, clean, and inspect pin. b) Replace pin if necessary. 3. Bushing grease passage is not aligned with grease zerk.
Machine cuts unevenly. 1. Cutting edges worn unevenly. a) Replace cutting edges. 2. Improperly inflated tires. a) Check air pressure in tires. Apron closes slowly or Apron and push-off are not working well together. 1. Sequence valve needs adjusting. a) Remove acorn nut from end of sequence valve with a ½” wrench. Turn adjustment screw, using a 4mm hex wrench, clockwise until front apron rises before the push-off advances while the earthmover is empty.
Limited Warranty Statement Ashland Industries Inc. warrants each new product to be free from defects in material and workmanship. This warranty is applicable only for the normal service life expectancy of the product or components, not to exceed six consecutive months from the date of delivery of the new Ashland Industries product to the original purchaser, or the date the product is first put into service via a rental agreement or other means, whichever occurs first. Genuine Ashland Industries Inc.
