EARTHMOVERS I-110XL2 PARTS MANUAL y it nt l e a Qu ipm e u c Eq sin 3 5 19 Ashland Industries Inc. 1115 Rail Drive P.O. Box 717 Ashland, WI. 54806 Ph: 877-634-4622 Toll Free Ph: 715-682-4622 Fx: 715-682-9717 www.ashlandind.
Model I-110XL2 Scraper EARTHMOVERS HOW TO ORDER PARTS: IMPORTANT Parts must be ordered through your local authorized ASHLAND dealer. Be sure to state MODEL and SERIAL NUMBER of your machine, PART NUMBER, DESCRIPTION and QUANTITY needed. Unless this is done, we cannot provide prompt service or assure shipment of the correct parts. Ashland Industries weldable replacement parts are availabe to rebuild, modify or update your scraper to current factory specifications.
SAFETY SIGNAL WORDS Note the use of the signal words DANGER, WARNING and CAUTION with the safety messages. The appropriate signal word for each has been selected using the following guidelines: DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. This signal word is to be limited to the most extreme situations typically for machine components which, for functional purposes, cannot be guarded.
OPERATORS AND MAINTENANCE INSTRUCTIONS This scraper is a durable piece of equipment and with proper care will yield many years of trouble free operation. The scraper requires a power source with TWO 4 way (double acting) hydraulic control valves. The scraper should be greased at all points where grease fittings are provided.
KEY NO. 1 2 3 4 7 8 9 10 11 12 13 14 PART NO. A10151A AFB-00054 14505 A10152A AFB-00069 AFN-00030 AFW-00002 A10004A A10005A A2206 A14039 OPT-00001 DESCRIPTION Gooseneck frame, s/n 17816 & up Bolt, 1/2” NC x 3-1/2” w/ 7500 Nut Grease zerk, straight Pin, Frame attachment, 2” OD x 8-1/16” Long Bolt, 3/4” x 4-1/2” gr. 8 Nut, 3/4” NC Lockwasher, 3/4” Cast socket half, rear Cast socket half, front w/ zerk hole Grease zerk, long shank Bushing, 2.375 OD x 2.
Apron, I-110XL KEY NO. 1 2 3 4 5 PART NO.
BOWL & FRAME ASSEMBLY KEY NO. 1 6 7 8 9 10 11 12 13 14 15 16 17 18 PART NO. A10156 7450 A123332L A123331 A123331SER A123332R PB9P-NC-088-0275 AFN-00019 A123338L A123338R PB9P-NC-088-0275 AFN-00019 PB9P-NC-088-0275 AFN-00019 PB9P-NC-088-0225 AFN-00026 A125019 A125026 A123309-89 A125022 DESCRIPTION Nut, 3/8” NC gr.
I-110XL PUSHOFF GATE KEY NO. 1. 2. 3. 4. 6. 7. 8. 9. 10. 10B. 10C. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. PART NO. A10159 AFN-00006 AFB-00037 AFW-00002 7500 A10171 AFB-00019 A10160 A123306 A123307 A123305A A123353 AHF-00028 A6007A AFP-00001 A10163 A123459 A123323 A10163 A10164 A123305 8100 AFB-00033 A125020 A123323-40 A125026 A125021 A125019 DESCRIPTION Brace (L.H. & R. H.
KEY NO. PART NO. 1 AFB-00005 2 A10035 3 A14021 4 A10181 5 AFB-00056 6 A10034 7 A10033 8 A10033A 9 14505 10 A10048 11 A10049A 12 A10172 13 7430 14 AFW-00002 -A A10192 15 A030168-3 16 A030172-11 17 A030568-2 -B A14021 DESCRIPTION Bolt, 3/4” NC x 2-1/2” Ball swivel Spindle Only Weldable, s/n 17844 & up Pole, s/n 17844 & up Bolt, 5/16” x 2-1/2” NC Pin, 1-1/2” x 6-1/4” lg.
KEY NO. 1 2 3 4 5 6 7 8 9 10 11 PART NO. A14004 AFB-00080 A10170 A14015 A14014 A14010A A14013 A14012 A14011 A10176 A10046 DESCRIPTION Hub cap Bolt, 5/16 NC x 1/2 lg. Wheel, 14 x 16.
KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 17 18 PART NO. A14004 AFB-00080 A10039 A14015 A14014 A14010A A14013 A14012 A14011 A10176 A10046 A10048 A10049A A10172 A14037 AFN-00001 AFB-00017 DESCRIPTION Hub cap Bolt, 5/16 NC x 1/2 lg.
APRON CYLINDER 4”x13” Part #A125050 s.n. 20750 and above effective 06/03 If you have 3 capscrew headcap refer to the next page. 1* OLD STYLE The older apron cylinder can be identified by 3/8” NPT ports & 3 bolts on the headcap of the gland. 2* NEW STYLE The new style, effective 6/25/03, has 7/8” o-ring base ports & the gland is threaded into I.D. of the barrel. Identified by the 2 holes on the end of the cylinder.
MODEL I-110 XL2 LEFT & RIGHT SIDE APRON CYLINDER 4 X 13 PART NO. A123365 IMPORTANT Some units prior to this serial number were upgraded to a H.D. Apron Cylinder by the customer Please determine if the cylinder pins are 1-1/2”diameter. If pins are 1” or 1-1/4” and is inserted into a thread block ear on the rod end please refer to page next page KEY NO. PART NO. 1. A123365-05 2. A300H06 3. A300H11 4. A300H12 5. A22H15 6. A22H15A 7. A300H13 8. A22H18 9. A22H17 10.
LEFT & RIGHT SIDE APRON CYLINDER 4 X 13 PART NO. A123319 KEY NO. PART NO. 1. A175H01 2. A300H06 3. A300H11 4. A300H12 5. A22H15 6. A22H15A 7. A300H13 8. A22H18 9. A22H17 10. A123345 A123310-16 11. AFB-00015 12. A123336 A123347 13. A175H02 14. A45H05 15. A300H07 16. A300H05 17. A300H04 18. A300H03 19.
KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PART NO.
KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 PART NO.
I-110 Pushgate Cylinder Assembly Part No A125175 4” BORE X 54” STROKE STANDARD 11 yd pushoff 4 x 54 x 2.5 KEY NO. 1. 2. 3. 4. 5. 6. 8. 9. 10. 11. PART NO.
HYDRAULIC VALVE IDENTIFICATION Old Valve New Valve Visually there are several thing you can check to ensure you have the correct valve. The new valve (shown on the left) is 6” wide whereas the older valve (shown below) was 5” wide. The new valve utilizes a unload cartridge that sticks outward on the side of the valve.
IMPORTANT: This Hyd. Manifold was intergrated into production Nov. 2003 It replaces A125055 valve which was used on S.N. 20750 to 20853. To confirm which valve you have, confirm with earlier valve I.D. page HYDRAULIC MANIFOLD ASSEMBLY A125070 S.N. 20853 & above ITEM # 1 2 3 4 5 PART NO.
SETTING THE APRON AND PUSHOFF VALVE The manifold block containing the pushoff sequence valve cartridge and apron sequence valve cartridge is used to control two hydraulic circuits with one hydraulic remote. when the tractor hydraulic remote is activated, oil flows first to the apron cylinders until they are fully extended. Once the cylinders are fully extended, the apron circuits’ hydraulic pressure begins to increase. Once the pressure threshold is surpassed (which is adjustable.
IMPORTANT: This Hyd. Manifold has been replaced by A125070 on Nov 2003. To confirm which valve you have, confirm with earlier valve I.D. page HYDRAULIC MANIFOLD ASSEMBLY A125055 S.N. 20750 to 20853 ITEM # 1 2 3 4 5 PART NO.
SEQUENCE VALVE PART #A101H47 COUNTERBALANCE VALVE PART #A101H48 23
SEQUENCE AND COUNTERBALANCE VALVE PARTS LIST SEQUENCE VALVE PART #A101H47 COUNTERBALANCE VALVE PART #A101H48 KEY # PART NO.
IMPORTANT: This Hyd. Manifold was intergrated into production April, 2006 It replaces A125070 valve. For older machines see master parts book on Ashlandind.com. HYDRAULIC MANIFOLD ASSEMBLY A125174 S.N. 21403 & above SETTING THE APRON AND PUSHOFF VALVE The manifold block containing the pushoff sequence valve cartridge and apron sequence valve cartridge is used to control two hydraulic circuits with one hydraulic remote.
Grease Locations Grease Twice a Day 26
MAINTENANCE CHECKLIST 1. Grease all zerks. a) Every 8 hours of operation. b) See Lubrication Points section on following page. 2. Greasing the hubs. a) Re-pack wheel bearings after 600 hrs of operation. b) Completely clean grease out of hub and bearings every 1200 hours of opera- tion. 3. Check tire pressure. a) 20.5 - 25, 12-ply tire requires a tire pressure of 35-40 psi on a rear machine, 40-50 on a front machine. 4. Check all pins for signs of wear. a) Daily 5. Check wheel lug nut torque.
TORQUE SPECIFICATIONS LUBRICATION 1. Grease all zerks every 8 hrs of operation with high quality, general-purpose grease. a) Grease until grease flows from around pin. Lubrication Points (see Ill. on next page) 1. 2. 3. 4. 5. 6. 7. 8. Hitch – Horizontal and vertical pins. Lift Cylinders – Rod end &Trunion; Both left & right sides. Front Arm Pivot Joint – Both left & right sides. Apron Cylinders – Rod clevis pin; Both left & right sides. Apron Pivot Pin – Both left & right sides.
HYDRAULIC SYSTEM Standard Two-Circuit Hydraulic Plumbing The apron cylinders and the push-off cylinder are controlled on the same circuit with the sequence of the operation controlled by a sequence valve. The other hydraulic circuit controls the lift cylinders on the earthmover. *To adjust the sequence valve, see Troubleshooting section. Optional Three-Circuit Hydraulic Plumbing The apron cylinders, push-off cylinder, and lift cylinders are all on separate hydraulic circuits.
PUSHING THE EARTHMOVER The I-110XL was designed to be pushed when equipped with the optional push-bar. However, Ashland Industries, Inc. STRONGLY recommends using extreme caution when pushing the I-110XL earthmover to prevent any unnecessary damage. CAUTION! The I-110XL earthmover must be pushed in a straight line with a maximum of a 100 hp dozer. Do not ram or jar the earthmover while pushing and push at a constant speed.
TROUBLESHOOTING Introduction With proper care and maintenance, the I-110XL will give many years of reliable service. When a situation arises where the earthmover performance is not satisfactory, this section will give some pointers on finding and correcting the problem. Grease zerk will not take grease. 1. Grease zerk plugged. a) Remove and replace grease zerk. 2. Pin is frozen. a) Remove, clean, and inspect pin. b) Replace pin if necessary. 3. Bushing grease passage is not aligned with grease zerk.
Machine cuts unevenly. 1. Cutting edges worn unevenly. a) Replace cutting edges. 2. Improperly inflated tires. a) Check air pressure in tires. Apron closes slowly or Apron and push-off are not working well together. 1. Sequence valve needs adjusting. a) Remove acorn nut from end of sequence valve with a ½” wrench. Turn adjustment screw, using a 4mm hex wrench, clockwise until front apron rises before the push-off advances while the earthmover is empty.
Limited Warranty Statement Ashland Industries Inc. warrants each new product to be free from defects in material and workmanship. This warranty is applicable only for the normal service life expectancy of the product or components, not to exceed six consecutive months from the date of delivery of the new Ashland Industries product to the purchaser, or the date the product is first put into service via a rental agreement or other means, whichever occurs first.
