Ashland Earthmovers I-200TS4 Parts Manual ver. 0612 Ashland Industries Crafting Quality since 1953! 1115 Rail Drive P.O. Box 717 Ashland, WI U.S.A. Toll Free: (877) 634-4622 Business: (715) 682-4622 Fax: (715) 682-9717 www.ashlandind.com www.scraperdrawbar.
Ashland Scrapers Ph: (715) 682-4622 Fx: (715) 682-9717 Contents Operation and Maintenance 1 Safety Guidelines 2 Transport Locks 3 Assembly - Overview 4 Assembly - Front Frame 5 Assembly - Apron 6 Assembly - Bowl & Frame 7 Assembly - Bowl & Frame (cont’d) 8 Assembly - Push Off 9 Assembly - Push Off (cont’d) 10 Assembly - Wheel Rear 11 Hitch Assembly - Swivel 12 Lift Cylinder 13 Apron Cylinder 14 Pushoff Cylinder 15 Nitrogen Over Hydraulic Acc
Ph: (715) 682-4622 Fx: (715) 682-9717 Ashland Scrapers Operation and Maintenance Thank you for choosing Ashland for your scraper needs. Your Ashland scraper is a durable piece of equipment, and with proper care it will yield many years of trouble free operation. However, the life of your scraper can be severely shortened by poor maintenance.
Ashland Scrapers Ph: (715) 682-4622 Fx: (715) 682-9717 Safety Guidelines Safety Signal Words: Please note the use of signal words such as DANGER, WARNING, and CAUTION paired with the safety messages on your scraper. The appropriate signal word for each safety message has been selected using the following guidelines: DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.
Ph: (715) 682-4622 Fx: (715) 682-9717 Ashland Scrapers Transport Locks IMPORTANT: Please locate red transport links and remove prior to scraper operation. Retract lift cylinder circuit, remove safety snap pin, remove link, and place into storage position as show in Figure 2 below. Reinstall safety snap pins. Carry Position KEY 2 PART A123309-83 www.AshlandInd.
Ashland Scrapers Ph: (715) 682-4622 Fx: (715) 682-9717 Assembly - Overview 4 www.AshlandInd.
Ph: (715) 682-4622 Fx: (715) 682-9717 Ashland Scrapers Assembly - Front Frame KEY 1 2 3 4 5 6 7 8 9 10 11 12 13 PART 500676 A123320-08 A123456 AFB-00039 AFW-00002 A123320-20 A125005 A125009 600119C A125179 AFB-00021 AFN-00037 AFB-00033 www.AshlandInd.com DESCRIPTION Front Frame Assembly 3” ID x 3-1/2” OD x 3” L Bronze Bushing Trunion Mount Block Bolt, 3/4” NC x 5-1/2” long, gr.
Ashland Scrapers Ph: (715) 682-4622 Fx: (715) 682-9717 Assembly - Apron KEY 1 2 3 4 5 6 7 8 6 PART 700032 A125257-35 A123322-14 A123358 AFB-00079 A123321-113 AFN-00018 AFB-00012 DESCRIPTION Apron Model 200 Bushing 2” ID Ball Swivel Pin: 2” x 4-1/4” L (for apron cylinder rod end) Flanged Bolt Bushing Bolt: 5/8” x 1-1/2” Apron Pivot Pin w/ Grease Zerk 1/2” Lock Nut 1/2” Bolt, 1/2 x 4-1/2” www.AshlandInd.
Ph: (715) 682-4622 Fx: (715) 682-9717 Ashland Scrapers Assembly - Bowl & Frame KEY 1 2 3 3 4 5 6 7 8 9 PART A125103 PB1P-NC-100-0275 A125072 A125072-SER AFN-00012 A123369-13 500717 AFP-00001 600149 A123321-98 www.AshlandInd.com DESCRIPTION Left & Right Straight Corner Blade (35-1/4”x13”) Bolt: Plow 1 NC x 2-3/4” Gr.
Ashland Scrapers Ph: (715) 682-4622 Fx: (715) 682-9717 Assembly - Bowl & Frame (cont’d) KEY 10 11 12 13 14 15 16 17 18 19 20 8 PART A125329 500178 A123321-09 A123358 AFB-00079 AFB-00018 A123357 AFN-00012 600221 AFB-00128 500788 DESCRIPTION Pin: Rear Quick Hitch 7/8 x 7” w/ Handle Dirt Shield - Left Side Main Frame Pin Flanged Bolt Bushing Bolt: 5/8” x 1-1/2” L Bit: 1” NC x 3L Bank Shaver/Route Bit, Reversible, L & R Nut: 1” NC Pin for Lift Cyl. Rod End: 1-1/4” NF x 10” Gr. 8 Bolt: 1/2 NC x 1” Gr.
Ph: (715) 682-4622 Fx: (715) 682-9717 Ashland Scrapers Assembly - Push Off KEY 1 2 3 4 5 6 7 8 9 10 PART A123323 A125023 A123323-21 AFP-00001 A10163 A10164 AFW-00015 A123323-24 A123323-24B A123323-09 DESCRIPTION Pushoff Assembly Grease Line, Outside Floor Roller 48” Pin: 1-1/4” x 4-1/8” long Cotter Pin: 1/4” x 3” Bushing: 1-3/4” OD x 1-1/4” ID Roller Washer Roller Bushing 2 ID x 2.
Ashland Scrapers Ph: (715) 682-4622 Fx: (715) 682-9717 Assembly - Push Off (cont’d) 10 KEY 19 20 21 22 23 24 25 26 27 28 PART A123364 A123323-36 8110 A125022 A123364-08 AFN-00009 6684 7530 AFN-00023 AFN-00001 DESCRIPTION Slide Guide Box Top Support 5/8 Lock Washer Grease Line, V-Roller 18” Plastic Slide 1-1/4 NF Locknut 5/8 x 2 NC Gr. 8 Bolts 5/8 NC Gr.
Ph: (715) 682-4622 Fx: (715) 682-9717 Ashland Scrapers Assembly - Wheel Rear KEY 1 1 2 3 4 5 6 7 8 9 PART 600158 600222 A12037 A125003 A12050 A12035 A125402 A125001 A10172 A10049A DESCRIPTION Spindle Assembly (S/N 22907, 22909, 22916) Spindle Assembly (S/N 22917-XXXXX) Grease Seal Bearing: Inner Cone Wheel Stud 1-1/8” - 16 x 3-3/4” Hub: 14 Hole Nut: Flanged Cap Bearing: Outer Cone Spindle Nut with Locking Peg Lock Collar for Spindle 10 11 12 13 14 15 A10048 A14004 A125400 A125401 A14008 A14038
Ashland Scrapers Ph: (715) 682-4622 Fx: (715) 682-9717 Hitch Assembly - Swivel 12 KEY 1 1a 2 3 4 5 6 7 8 9 10 PART A125224 A125224-01 A125224-03 A125224-04 A125224-05 A125224-07 A125224-08 A125224-09 A125224-10 A125224-13 A125224-14 DESCRIPTION Swivel Hitch: 360 Degree Cast Yoke: A-Frame Swivel Bracket: 10 Hole Pin: Main Vertical Spacer Tube Bushing Seal: O-Ring Seal: O-Ring O-Ring Spacer: 6” Washer: 2-1/2” 11 12 13 14 15 16 17 18 19 20 21 A125224-15 A125224-16 A125224-17 A125224-18 14505 A125
Ph: (715) 682-4622 Fx: (715) 682-9717 Ashland Scrapers Lift Cylinder KEY 1 2 3 4 5 6 7 a b PART A125044 A123326-1 A125044-02 A125159-34 A125044-04 A125044-05 600221 AFB-00128 A125044-40 - DESCRIPTION Lift Cylinder (5-1/2” x 20”) Piston Rod: 2-1/2” Barrel Weldment, 5-1/2” 1-3/4” NF Locknut Piston, 5-1/2” Gland, 5-1/2” Pin, 2” Lift Cylinder Rod End 1/2 x 1 Gr.
Ashland Scrapers Ph: (715) 682-4622 Fx: (715) 682-9717 Apron Cylinder KEY 14 1 2 3 4 5 6 7 8 9 - PART A125257 A125257-10 A125257-20 A125257-35 A125057-36 A125257-30 A125257-31 A125257-32 A125257-33 14505 A125257-40 DESCRIPTION Apron Cylinder (5” x 13”) Barrel Weldment Rod Uniball Bushing Snap Ring Piston Head Spacer 1-1/2” Toplock Nut Grease Zerk Seal Kit 10 11 A123322-09 A123322-14 Apron Cylinder Base End Pin Apron Cylinder Rod End Pin www.AshlandInd.
Ph: (715) 682-4622 Fx: (715) 682-9717 Ashland Scrapers Pushoff Cylinder KEY 1 2 3 4 5 6 7 8 9 10 PART A125178 A123360-01 A123360-02 A123360-03 A123360-04 A123360-05 A123360-07 A123323-38 600157 AFP-00001 A125178-35 DESCRIPTION Pushoff Cylinder (4” x 60”) Barrel Rod Piston Head Gland Lock Nut Spacer Sleeve Rod End Pin, 5-1/16 x 1-1/2 Barrel End Pin, 1-1/2 x 4-1/8 L 1/4 x 3 Cotter Pin Bushing 11 12 13 a b c d e f g h A125178-36 14505 AFB-00128 A123360-16 - Snap Ring Grease Fitting 1/8 NPT St 1/2
Ashland Scrapers Ph: (715) 682-4622 Fx: (715) 682-9717 Nitrogen Over Hydraulic Accumulator KEY 1 2 3 PART A155H67 A125009 A125005 DESCRIPTION Hose, 3/4” x 16” MORB with Sweep Bracket, Welded with Bolts Accumulator Cylinder Hydraulic Manifold KEY 1 2 16 PART #A125174 A125162-02 A125162-01 DESCRIPTION Hydraulic Manifold Pushoff Sequence Cartridge Counter Balance Cartridge www.AshlandInd.
Ph: (715) 682-4622 Fx: (715) 682-9717 Ashland Scrapers Setting the Apron and Pushoff Valve The scraper’s manifold block, which contains the pushoff sequence valve cartridge and apron sequence valve cartridge, is used to control two hydraulic circuits with one hydraulic remote. When your tractor hydraulic remote is activated, oil will flow first to the apron cylinders, until they are fully extended.
Ashland Scrapers Ph: (715) 682-4622 Fx: (715) 682-9717 Hydraulic Valve Ports Assembly KEY A B C D E F 18 DESCRIPTION Supply Line Pushoff Cyl, (Rod End), Apron Cyl, Right Side (Base End) - Supply Line Pushoff Cylinder (Base End) Apron Cylinder, Right Side (Rode End) Apron Cylinder, Left Side (Base End) Apron Cylinder, Left Side (Rod End) www.AshlandInd.
Ph: (715) 682-4622 Fx: (715) 682-9717 Ashland Scrapers Hydraulic Valve Seals KEY 1 2 3 4 5 6 7 7B 8 9 9B PART AHA-00043 AHA-00048 AHA-00046 AHS-00153 AHA-00047 AHA-00044 A125162-02 A125162-02 KIT A125174 A125162-01 A125162-01 KIT www.AshlandInd.com DESCRIPTION Adapter: Str. Sw. 1-1/16 M ORB x 1/2 FP Adapter: 90 Degree Sw. 1-1/6 M ORB x 1/2 FP 6 ORB Plug O-Ring for 12 M ORB Fitting Adapter: 90 Deg. XL 3/4 MJ x 1-1/6 M ORB Adapter: 90 Deg. 3/4 MJ x 1-1/6 M ORB Valve: Sequence Cartridge for Ver.
Ashland Scrapers Ph: (715) 682-4622 Fx: (715) 682-9717 Hydraulic Schematic 20 www.AshlandInd.
Ph: (715) 682-4622 Fx: (715) 682-9717 Ashland Scrapers Decals KEY 1 9 10 11 12 DESCRIPTION Large Ashland Grease High Pressure Fluid Hazard Pinch Point Caution - Tandem Use www.AshlandInd.
Ashland Scrapers Ph: (715) 682-4622 Fx: (715) 682-9717 Maintenance Checklist 1. Grease all zerks. • After every 8 hours of operation. • See Lubrication Points section on next page. 2. Grease the hubs. • Re-pack wheel bearings after 300 hrs of operation. • Completely clean grease out of hub and bearings after every 1,200 hours of operation. 3. Check tire pressure. • 20.5 x 25, 12 ply tires require a tire pressure of 35-40 PSI on a rear tire. 4. Check all pins for signs of wear. • Daily 5.
Ph: (715) 682-4622 Fx: (715) 682-9717 Ashland Scrapers Grease Locations www.AshlandInd.
Ashland Scrapers Ph: (715) 682-4622 Fx: (715) 682-9717 Torque Specifications BOLT DIAMETER 1/4” 5/16” 3/8” 7/16” 1/2” 9/16” 5/8” 3/4” 7/8” 1” 1-1/8” Lug Nuts TORQUE (ft-lbs) 85-100/9yd 12 25 45 70 110 150 220 380 600 900 1280 450/11-13yd 750/15yd & Up Lubrication Grease all zerks after every 8 hours of operation. Use high quality, general-purpose grease. Grease until grease flows from around the pin.
Ph: (715) 682-4622 Fx: (715) 682-9717 Ashland Scrapers Tire Service The task of servicing tires and wheels can be extremely dangerous and should be performed by trained personnel only, using the correct tools and following specific procedures. Do not attempt to mount, demount or inflate a tire if you do not have the proper equipment and experience to perform the job. Call a qualified repair service to inspect the assembly and make necessary repairs.
Ashland Scrapers Ph: (715) 682-4622 Fx: (715) 682-9717 Spindle Relocation IN-LINE: Outside Spindle In-line A A OFF-SET: Outside Spindle Moved Forward A B B KEY A B 26 DESCRIPTION AFB-00109: Bolt, 9” LG .... AFN00032: Nyloc Nut AFB-00059: Bolt, 7” LG .... AFN00032: Nyloc Nut www.AshlandInd.
Ph: (715) 682-4622 Fx: (715) 682-9717 Ashland Scrapers Spindle Relocation Procedure - reference images on previous page • • • • • • • • • • • • Disconnect the scraper from the tractor, block the inside tires and raise rear. Support with stands so rear tires rotate freely. Remove outside tires. NOTE: Removal of hub from spindle will allow easier access to spindle mounting bolts. Lower the rear of the scraper or block the inside tires so they cannot rotate.
Ashland Scrapers Ph: (715) 682-4622 Fx: (715) 682-9717 dozer. Do not ram or jar the earthmover while pushing. Push at a constant speed. Troubleshooting Introduction With proper care and maintenance, your Ashland scraper will give many years of reliable service. When a situation arises where the earthmover’s performance is not satisfactory, this section will give some ideas on finding and correcting the problem Consult your owner’s manual or call (877) 634-4622 for additional troubleshooting help.
Ph: (715) 682-4622 Fx: (715) 682-9717 Ashland Scrapers Limited Warranty Statement Ashland Industries Inc. warrants each new product to be free from defects in material and workmanship. This warranty is applicable for products or components, not to exceed six consecutive months from the date of delivery of the new Ashland Industries product to the original purchaser, or the date the product is first put into service via a rental agreement or other means, whichever occurs first.
Ashland Scrapers Ph: (715) 682-4622 Fx: (715) 682-9717 kind on account of any of its equipment and shall not be liable for special or consequential damages. Ashland Industries Inc. make no other warranty, expressed or implied, and, specifically, Ashland Industries Inc. disclaims any implied warrant or merchantability or fitness for a particular purpose.
