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READ THESE WARNINGS BEFORE PROCEEDING IMPORTANT Inspect all glass panels, parts, and hardware for damage prior to installing. Do not proceed if damage is detected. IMPORTANT Glass is very HEAVY. It is recommended that this door be installed by professionals with a minimum of two adults who are experienced in the process. IMPORTANT Glass is manufactured TEMPERED for safety, which causes it to shatter into small but sharp pieces, rather than large dagger like shards that could cause greater damage.
Before You Start Thank you and congratulations on your purchase of a new Shower Door from Aston. We hope it will provide you and your home with years of satisfying functionality, usage and beauty. about how to safely and properly install this unit. If you do not follow these certain conditions for assembly, installation, and maintenance, your warranty may be affected. 1 Please read this manual carefully as it contains information and instructions 1. Inspect boxes for shipping damage.
Detailed Diagram of Shower Door Components PUR N18 17 < 113 12A 1 12B Note: All part numbers marked with are different depending on the width of shower opening. # Description Qty. | Part No. || # Description Qty. | Part No.
Model # Dimension"A" | Dimension"D" | Dimension"E" Sliding Door | Fixed Glass Width Depth Height SENSIBLE. 7955" | 231," 30"to 30%" 80" SENSIBLE. 79%" 32"to 32%" 80" SENSITIZE. 795%" | 237," 34"to 3415" 80" SENSIBLE. 79%" 36"to 36 1%" 80" SENSITIZE. 795%" | 237," SENSITIZE.
Assembly and Installation Guide Please read the following assembly and installation instructions and guidelines in this section. Failure to follow the recommended instructions and installation techniques may lead to possible damage to the unit, the surrounding area, or can cause serious personal injury. This can affect warranty claims as well. ATTENTION: This unit requires assembly.
Measure the Distance AON Install all of the wall material or materials you intend to use before installing the Glass Clamp (20) and Return Glass Panel (19), this includes all moisture resistant wall board or rock board, tile, stone or other wall covering. Determine the location for your Return Glass Panel (19), that it sits securely on the curb and is within the Width Dimension "C". NOTE: Please check with a level to ensure that the Vertical Channel (7) is absolutely plumb against your shower wall.
Installation of Vertical Channel and Glass Clamp A TTT— maxima[ TTL mao TTT Maxima | | M4x40 Using the appropriate drill bit for your wall and floor surface drill each hole location with a 5/16" diameter drill bit. Install the plastic wall anchors provided into the drilled holes. See Figure 1. NOTE: If your surface is prone to cracking or chipping then it is recommended that you pilot drill first using a smaller drill bit, and then scale up to the final size. 2.
Installation of Return Glass Panel WARNING: Could cause SERIOUS INJURY. Glass is very HEAVY. list recommended that this door be installed by professionals with a minimum of two installers. causes it to shatter into small but sharp pieces, rather than large dagger like shards that could cause greater damage. WARNING: Could cause SERIOUS INJURY. The weakest point on tempered glass is the corners. Keep the plastic corner protectors on until the glass is in place.
Sliding Door Installation 1. Measure the width of the shower opening at the top between the Return Glass Panel (19) and the wall. Note this is dimension "X". 2. The following equation is used to determine the length to be cut from the Top Rail (2) in order to fit the shower's opening. 3. Measure distance "Y" from the end of Top Rail (2) with per-assembled hardware and mark the rail. —ol—o© | Y 4. Using a Hacksaw or Jigsaw cut the Top Rail (2) at the mark.
Mark the Top Rail and Vertical Channel Location WARNING: Could cause SERIOUS INJURY. Glass is very HEAVY. list recommended that this door be installed by professionals with a minimum of two installers. Utilizing painters tape or masking tape in regards to the general location of the of the final installation will aid in marking the wall and floor of your shower's area. causes it to shatter into small but sharp pieces, rather than large dagger like WARNING: Could cause SERIOUS INJURY.
4. Locate the Rail Mount Assembly (21) and remove the brass fitting and glass connector parts from the metal sleeve. See Figure 4-1. Loosen the set screws in metal sleeve and slide onto end of Top Rail (2) making sure the end of sleeve which is threaded is facing toward end of Top Rail (2). Loosely tighten set screws in metal sleeve to secure. See Figure 4-2. Next assemble the brass fitting and glass connector parts to top hole in Return Glass Panel (19), following the assembly sequence shown in Figure 4-3.
8. Mark the Rail End (5) location on wall. See Figure 8-1. Next mark the position of Vertical Channel (7) on shower wall. See Figure 8-2. 9. Loosen the set screws in Rail Mount Assembly (21) next to Return Glass Panel (19). See Figure 9-1. Next remove the metal sleeve from brass fitting. Loosely tighten set screws in metal sleeve to secure to Top Rail (2). See Figure 9-2. 10. Remove the top rail / fixed glass assembly from your shower. See Figure 10.
Installation of Vertical Channel 1. Position the Vertical Channel (7) with marked line on shower wall. See Figure 1. 2. Mark the hole locations for attaching the Vertical Channel (7) to shower wall. See Figure 2. NOTE: If your surface is prone to cracking or chipping then it is recommended that you pilot drill first using a smaller drill bit, and then scale up to the final size. 3. Using the appropriate drill bit for your wall surface. Drill each hole location with a 5/16” diameter drill bit.
Installation of Wall Mount to Wall 1. Loosen set screws in Rail End Assembly (5) (6) and remove from 1 Top Rail (2). See Figure Position Rail End Assembly (5) (6) onto marked location on shower 2 SAS So wall and mark pilot hole drilling location. See Figure 2. A SL NOTE: If your surface is prone to cracking or chipping then recommended that you pilot drill first using a smaller drill bit, and then scale up to the final size. SAA 3.
Top Rail Assembly to Shower glass is the corners. Keep the plastic corner protectors on until the glass is in WARNING: Could cause SERIOUS INJURY. The weakest point on tempered place. Even the slightest bump could cause the glass to shatter. ATTENTION: A minimum of two people are required for the next assembly steps. 1. Apply a small bead of 100% clear silicon to the inside bottom of the Vertical Channel (7). See Figure 1. (Silicon application for this step is optional) 2.
6. Insure plastic sliding door glide is in place in underside of Sliding Door Track Divider (8) and positioned to proper location for 10mm glass thickness. See Figure 6. 7. Position the Sliding Door Track Divider (8) into position as seen in Figure 7 and mark the 2 hole positions. Note: In drawing 7 the hole locations for attaching Sliding Door Track Divider (8) should be from edge of Fixed Glass (3). See details in Figure 7.
Assemble Upper Rollers onto the Door WARNING: Could cause SERIOUS INJURY. DO NOT install the handle until /N\ the door is fully mounted. Lifting the door by the handle will cause the door to shatter. WARNING: Could cause SERIOUS INJURY. All hardware must be installed properly as per instruction. If the hardware is loose, the door's heavy glass will sag placing its corners in jeopardy. Alternatively, hardware that is overly tightened could put the door into stress.
Hanging the Door WARNING: Could cause SERIOUS INJURY. Glass is very HEAVY. It is recommended that this door be installed by professionals with a minimum of two installers. r ~ Upper Roller Cam Adjustment ° Rotate the outer edge A of roller assembly using L \ ° the small hex, while I N nN holding the large hex 3 wrench in place. Suspend the Sliding Door (4) on the Top Rail (2). Slide the bottom edge of Sliding Door (4) into the groove of the Sliding Door Track Divider (8).
Assemble Bottom Rollers onto the Door WARNING: Could cause SERIOUS INJURY. All hardware must be installed properly as per instruction. If the hardware is loose, the door's heavy glass will sag placing its corners in jeopardy. Alternatively, hardware that is overly tightened could put the door into stress. 1. Install the Bottom Roller Assemblies (18) on the Sliding Door (4) to secure the Sliding Door (4) to Top Rail (2). See Figure 1. 2. Adjust the Bottom Roller Assemblies (18) to a gap of 1/32".
Installing the Door Seals INSTALLED properly before usage. Warranty will be voided if not fully installed. EN Sliding Door ) 1 WARNING: Could cause SERIOUS INJURY. ALL SEALS MUST Sliding Door [outed SSE) win: Fixed Glass NN NNN NNN Install the Door Seal "D" (13) and Door Seal "P" (15) to Sliding Door (4) according to the drawing. NOTE: Cut the "P" seal as necessary to avoid interference with moving parts.
Door Stop Adjustment door stop bumpers must be installed and adjusted to the prescribed distance 1 WARNING: Could cause SERIOUS INJURY. On Sliding Door models, the from the wall. The Door Stoppers (1) must be adjusted properly to avoid bumping the door against the wall in both the open and closed positions. Do not aggressively slide the door either open or closed. Follow the procedures below in order to adjust the door stops properly. Use a 5.
Install the Door Threshold and Door Seal NN NNN NNN The Door Threshold is used to prevent water from seeping out while showering. Install the threshold according to these instructions. 1. Measure the distance between the Fixed Glass (3) and the Return Glass Panel (19). See Figure 1. 2. Using a hacksaw, cut the Door Threshold Bar (11) to dimension Y which is the distance between the Fixed Glass (3) and the Return Glass Panel (19) minus Remove any sharp edges or burrs after cutting Door Threshold Bar (11).
NOTE: If your surface is prone to cracking or chipping then it is recommended that you pilot drill first using a smaller drill bit, and then scale up to the final size. 4. Using the appropriate drill bit for your base surface, drill the hole locations with a 3" diameter drill bit. Install the plastic anchors provided into the drilled holes. Repeat for the other side. See Figure 4. 5. Add a small amount of silicone sealant to bottom of threshold bar assembly place into position. See Figure 5. 6.
Install the Door Handle WARNING: Could cause SERIOUS INJURY. DO NOT install the handle until the door is fully mounted. Lifting the door by the handle will cause the door to shatter. Install the Door Handle (16) using hardware provided. Y Inside Outside % ~~ Final Sealing Using bath & kitchen silicone sealant, seal the Fixed Glass (3) and Return Glass Panel (19) along bottom edge on shower base, and side edge along shower wall. Next, seal around Sliding Door Track Divider (8).
Care and Maintenance As with any luxury item, maintenance and care are critical to the long-lasting quality and enjoyment of your shower door. The proper care and maintenance outlined in this section are necessary to ensure the longevity of the unit. Damage caused by not following the care and maintenance guidelines in this section is not covered under the manufacturer's warranty.
ASTON GLOBAL INC. — Limited Warranty This warranty applies to products purchased from Aston Global Inc. after May 1, 2017. Aston Global Inc., a Texas Corporation ("Aston"), provides the following warranty coverage for shower doors and enclosures, bathtubs, shower panels and related components (The Products).
PARTS ONLY WARRANTY This warranty is extensive in that it covers replacement of all defects. LABOR CHARGES AND/OR DAMAGE INCURRED DURING INSTALLATION, REPAIR, OR REPLACEMENT, AS WELL AS ANY OTHER KIND OF ANCILLARY COST, LOSS OR DAMAGE ARE EXCLUDED. COMMERCIAL USE AND OTHER EXCLUSIONS This warranty excludes all industrial, commercial and business usage.
THE FOREGOING WARRANTIES ARE IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANT ABILITY AND FITNESS FOR A PARTICULAR PURPOSE. ASTON DISCLAIMS ALL LIABILITY FOR SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES.
RESIDENTIAL INSTALLATIONS SHOWER DOORS and ENCLOSURES GLASS: Limited Lifetime Aston warrants the glass of shower doors, tub doors and shower enclosures to be free from defects in workmanship and materials under normal residential use for the life of the product. * Aston does not warrant glass for scratches, chips, water spots, breaking or any other damage during installation or after. Star Cast Protective Coating by Windshield (On Certain Models Only): Ten (10) Years, provided by PCT Global LLC.
HARDWARE: One (1) Year Aston warrants shower door, tub door and shower enclosure hardware (i.e. handles, rollers, hinges, profiles, clips, guides, brackets, towel and support bars) to be free from defects in workmanship and materials under normal commercial use for one (1) year. SHOWER BASES: One (1) Year Aston warrants shower bases to be free from defects in workmanship and materials under normal commercial use for one (1) year.
ANTON ESCAPE THE EVERYDAY Customer Service 877-424-9699 Aston Global Inc 902 Nicholson Rd Suite 100 Garland, TX 75042 If further assistance is needed , or you have a question, please visit our wed site at: www.astonbath.