Service Jack User guide

www.astrotools.com
• Astro Pneumatic Tool Co. warrants our products to the original user against
defective material or workmanship for a period of 90 days from the date of 1st use.
Astro reserves the right to determine whether the product failed because of defective
material, workmanship or other causes and to charge back for missing parts. Astro
Pneumatic Tool Co., at its discretion, will repair products covered under this warranty
free of charge. The original user is to return the product (with the exceptions listed
below) with the distributor’s name, address, adequate proof of date of purchase or a
copy of warranty card, and a short note explaining the problem.
Failures caused by accident, alteration, or misuse are not covered by this
warranty.
• Astro will replace free of charge the power unit on select hydraulic equipment.
Please call 800-221-9705 to arrange for replacement.
• Astro Pneumatic Tool Co. or its authorized service representatives must perform all
warranty repairs. Any repair to the product by unauthorized service representatives
voids this warranty. The rights under this warranty are limited to the original user and
may not be transferred to subsequent owners.
• This warranty is in lieu of all other warranties, expressed or implied, including
warranties of merchantability and fitness for a particular purpose. Some states do
not allow the exclusion of limitations of incidental or consequential damages so the
above limitations may not apply to you.
90 DAY LIMITED WARRANTY
Product: 200LP Manual
Dimension: A3 paper on both sides
Date: 2009/10/14
Color:
200LP
2 TON DOUBLE PLUNGER LOW
PROFILE SERVICE JACK
• Very low pick up point of 2-3/4"
• Double plunger
• Only 8-9 pumps to full height
• Quick pump
• Lifting arm reinforced with internal steel beam
• By-pass system
• Overload protection
• 1.9 ton on single stroke under normal load
• Extra long 2 piece handle for easier pumping
and reaching under vehicles
• Universal 45 degrees guarantees pumping
at any position under load
• Steel casters
• Extra wide wheels
• Reinforced side frames
• Foam covered handle
• MEETS ANSI STANDARD FOR
PERFORMANCE AND SAFETY
Min. Saddle Height:
Max. Saddle Height:
Chassis Length:
Height with Handle:
Frame Height:
Saddle Diameter:
Net Weight:
Call 1.800.221.9705 for questions concerning performance of the product
or other inquiries.
Page 3
200LP
372 Old US Highway 52 South
Mount Airy, NC 27030
Black
WARNING
www.astrotools.com
• Astro Pneumatic Tool Co. autoriza a nuestros productos al usuario original contra
material defectivo o mano de obra por un período de 90 Días a partir de la fecha del
1ra de uso. Astro se reserva el derecho a determinar si el producto falló a causa de
material defectivo, mano de obra u otras causas y de vuelta a cargo de las piezas que
faltan. Astro Pneumatic Tool Co. a su discreción, sera reparar los productos cubiertos
bajo esta garantía de forma gratuita. El distribuidor debe dirigir el usuario original para
devolver el producto (con las excepciones que se enumeran a continuación) con el
nombre del distribuidor, dirección, una prueba de la fecha de compra o una copia de
la tarjeta de garantía, y una breve nota explicando el problema.
Fallas causadas por accidentes, alteración ,o uso indebido no están cubiertos
por esta garantía.
• Astro reemplazará de forma gratuita para seleccionar la potencia unidad en el
equipo hidráulico. Por favor llame al 800-221-9705 para arreglar la sustitución.
• Astro Pneumatic Tool Co. o de sus representantes de servicio autorizado debe
realizar todas las reparaciones bajo garantía. Cualquier reparación que el producto no
autorizado por los representantes de servicio los huecos de esta garantía. Los
derechos bajo esta garantía están limitados al usuario original y no podrán transfer-
irse a los propietarios posteriores.
• Esta garantía es en lugar de cualquier otra garantía, expresa o implícita, incluidas
las garantías de comerciabilidad y adecuación para un propósito en particular.
Algunos estados no permiten la exclusión de las limitaciones de daños incidentales o
consecuentes por lo que las limitaciones no pueden aplicarse a usted.
90 DÍAS GARANTÍA LIMITADA
www.astrotools.com
• Astro Pneumatic Tool Co. garantit nos produits à son utilisateur d'origine contre tout
matériau déficient ou défaut de fabrication pour une période 90 jours à partir de la
date de la 1ére utilisation. Astro se réserve le droit de déterminer si le produit est
déficient à cause du matériau ou d'un défaut de fabrication ou d'autres causes et de
faire payer pour toute pièce manquante. Astro Pneumatic Tool Co., réparera
gratuitement, à sa discrétion, les produits couverts par cette garantie. Le distributeur
devrait rediriger l'utilisateur d'origine pour le renvoi de produit (avec les exceptions
énumérées ci-dessous) avec le nom du distributeur, son adresse et les preuves
adéquates de la date d'achat ou une copie de la carte de garantie et un court
message expliquant le problème.
Les défaillances provoquées par accident, altération ou mauvais usage ne sont
pas couvertes par cette garantie.
• Astro remplacera sans frais l'unité d'alimentation de l'équipement hydraulique
sélectionné. Veuillez appeler le 800-221-9705 pour convenir d'un remplacement
• Astro Pneumatic Tool Co. ou ses représentants officiels du SAV doivent exécuter les
réparations sous garantie. Toute réparation d'un produit par un SAV non autorisé
annule cette garantie. Les droits liés à la garantie se limitent à l'utilisateur d'origine et
ne peuvent être transférés à tout autre utilisateur suivant.
• Cette garantie remplace toutes les autres garanties explicites ou implicites et toutes
les garanties implicites de commercia bilité et d'adaptation à un usage particulier.
Certaines provinces n’autorisent pas l’exclusion ou la imitation des dommages
circonstanciels ou fortuits, de sorte que l’exclusion ou la limitation ci-dessus peuvent
donc ne pas vous concerner.
GARANTIE LIMITÉE À 90 JOURS
第1頁
第4頁
第2頁
第3頁
說明書需要訂裝成一本書
書的頁數順序請依照以
下紅字標的頁數
Modèle:
Type de Produit:
Modelo:
Tipo de Producto:
Utiliser uniquement cet outil pour l’usage pour lequel il a
été conçu. Ne jamais modifier l’outil pour un but autre
que sa fonction d’origine prévue.
Utilisation Prévue
INFORMATIONS PRODUIT:
SPÉCIFICATIONS:
ESPECIFICACIONES:
Lire ces instructions attentivement avant d’installer,
d’utiliser, d’entretenir et de réparer cet outil. Conserver
ces instructions dans un endroit sécuritaire et accessible.
IMPORTANT
Lors du déballage, vérifier que les pièces contenues dans
le schéma et la liste des numéros de pièces de la page 3
sont toutes incluses. Si une pièce est manquante ou abîmée,
veuillez appeler immédiatement votre distributeur.
Déballage
Cuando desempaque el producto, revise el diagrama y la lista
de piezas en página 3 para verificar que se hayan enviado
todas las piezas. De perder piezas o tener piezas dañadas,
favor llamar a su distribuidor inmediatamente.
Desempacado
When unpacking, check the parts diagram and part number
listing on page 3 and 4 to make sure all parts are included.
If any parts are missing or damage, please call your distributor.
Unpacking
Uso Previsto de la Herramienta
Use esta herramienta exclusivamente para el fin que fue
diseñada. Nunca modifique la herramienta por cualquier otro
motivo que no sea la función programada.
Lea las instrucciones detenidamente antes de instalar,
operar, dar servicio o reparar esta herramienta. Guarde
estas instrucciones en un lugar seguro y accesible.
IMPORTANTE
INFORMACIÓN DEL PRODUCTO:
SPECIFICATIONS:
PRODUCT INFORMATION:
Página 1
• L’utilisation normale de ce produit pourrait exposer
l’utilisateur à de la poussière et/ou des particules
microscopiques contenant des produits chimiques que
l’État de la Californie a reconnu comme étant une cause de
cancer, de déficience congénitale et d’autres effets nocifs
sur le système reproductif. Toujours porter un équipement
et des vêtements sécuritaires appropriés en utilisant ce
produit. Étudier, comprendre et suivre toutes les
instructions fournies avec ce produit.
• Toujours porter des lunettes à coques approuvées par
l’ANSI lorsque vous utilisez ce produit.
• Toujours utiliser les accessoires adéquats
pour le travail que vous effectuez.
• Toujours travailler dans un environnement propre,
sécuritaire, bien éclairé, organisé et suffisamment équipé.
• NE JAMAIS commencer les réparations sans d’abord
vous être assuré que le véhicule est en position sécurisée
et ne bougera pas lors de la réparation.
Mise en garde: Pour aider à prévenir les blessures
Mesure de Sécurité
• El uso normal de esta herramienta puede exponer al
usuario al polvo o a partículas microscópicas que
contienen sustancias químicas que se conocen en el
estado de California por causar cáncer, defectos del
nacimiento u otros daños reproductivos. Siempre use
equipo y ropa de seguridad adecuados para trabajar con
esta herramienta. Lea, comprenda y siga todas las
instrucciones incluidas con esta herramienta.
• Siempre use guantes del tipo aprobado por la ANSI para
trabajar con esta herramienta.
• Siempre usar los correctos accesorios para el trabajo
que Ud. está realizando.
• Trabaje siempre en un área limpia, segura, bien iluminada,
organizada y equipada adecuadamente.
• NUNCA empiece reparaciones sin estar seguro de que el
vehículo esté en posición segura y que no se mueva
durante la reparación.
Precaución: Para ayudar a evitar lesiones a las personas
Advertencias de Seguridad
IMPORTANT
Model:
Product Type:
Model:
Product Type:
POR FAVOR NO DEVOLVER CUALQUIER PRODUCTO SIN
LLAMAR 1-800-221-9705 PARA OBTENER INSTRUCCIONES
PLEASE DO NOT RETURN ANY PRODUCT WITHOUT CALLING
1-800-221-9705 FOR INSTRUCTIONS
VEUILLEZ NE PAS RETOURNER DE PRODUIT AVANT D'AVOIR
APPELE 1-800-221-9705 POUR OBTENIR DES INSTRUCTIONS
200LP-01
200LP-02
200LP-03
200LP-04
200LP-05
200LP-06
200LP-07
200LP-08
200LP-09
200LP-10
200LP-11
200LP-12
200LP-13
200LP-14
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Retaining Ring
Washer
Wheel
Side Plate Assembly
Washer 16
Hex Nut M16
Caster Assembly
Hex Bolt M12x20
Spring Washer
Bolt
Spring Washer
Nut M18
Spring Washer 18
Screws
2
2
2
2
2
2
2
2
2
2
2
2
2
4
Index
No.
MADE IN CHINA
FABRIQUÉ EN CHINE
HECHO A CHINA
After receiving the package, please check if the
accessories are complete. Accessories include:
1-Pumping Handle.
1. Turn the handle counterclockwise to open the release
valve and lower the saddle to the lowest point. Position
the jack to the proper location specified by the vehicle
manufacturer for lifting the vehicle. Turn the handle
clockwise to close the release valve, and then pump the
handle to raise the saddle while assuring that the saddle
makes contact at a location specified by the vehicle
manufacturer. Always position jack stands under the
vehicle at locations specified by the vehicle manufacturer
immediately after lifting the vehicle to the desired height.
2. To lower the vehicle, assure that all objects and persons
are clear of the vehicle, remove the jack stands, and turn
the handle counterclockwise slowly until the saddle is at
the lowest point, and remove jack from under the vehicle.
All moving joints require lubrication often. Remove handle
and grease the lower end of handle where it rotates in the
handle socket. Using a grease gun, grease the lift arm pivot
shaft grease fitting until grease appears at the end of the
shaft. Oil all lift linkages, front wheels and rear casters.
Important: When adding or replacing hydraulic fluid,
always use a quality hydraulic fluid. DO NOT USE brake
fluid, alcohol, glycerol, detergent motor oil, or dirty used
oil. Improper fluid may cause serious internal damage to
the jack and will void the warranty.
To add hydraulic fluid: With saddle fully lowered and jack on
level ground, remove filler plug. Hydraulic fluid should be
filled to level of hydraulic fluid filler plug hole. If low, add
hydraulic fluid as needed.
Maintenance and inspection: The owner and/or user must
maintain and inspect the jack in accordance with the
manufacterer’s instructions.
The owner and/or operator shall have an understanding
of these operating instructions and warnings before
operating the jack. Warning information shall be
emphasized and understood. If the operator is not fluent
in English, the instructions shall be read to and discussed
with the operator in operator’s native language by the
purchaser/owner, making sure that the operator
comprehends its content.
WARNING
1. Study, understand and follow all instructions before
operating this device. This jack is to be used by
professional personnel ONLY. Do not alter or
modify this product in any way. Failure to heed
these instructions may result in personal injury
and/or property damage.
2. DO NOT exceed rated capacity.
3. The jack should be used for lifting purposess
ONLY. Support load with jack stands immediately
after lifting.
4. Center the load on the jack saddle. Off center
loads may damage the seals, causing jack
failure. Never work under a load unless it is
supported by jack stands. Do not move or dolly the
vehicle while on the jack
5. ALWAYS place jack on hard, level, solid ground
before operating.
6. Position jack at right angle (90°) to the vehicle.
7. ALWAYS make sure the area around or under the
lifted vehicle is clear and slowly lower the vehicle
with special attention to the jack saddle
8. Safety valve is properly adjusted at the factory. No
further adjustment is necessary.
9. When not in use, always keep the jack handle
straight up and locked so it will not fall. Do not
attempt to lift by the handle or saddle assembly.
Do not lift in a manner that may cause personal
injury to you or to others.
10. Lift only on areas of the vehicle as specified by the
vehicle manufacturer.
200LP
Model:
Product Type:
Page 2
2 TON DOUBLE PLUNGER LOW
PROFILE SERVICE JACK
2 TON DOUBLE PLUNGER LOW
PROFILE SERVICE JACK
2-3/4" (70mm)
19-5/8" (495mm)
26-3/4" (680mm)
56" (1420mm)
5-1/2" (142mm)
4-3/4" (120mm)
91lbs. (41kg)
2 TON DOUBLE PLUNGER LOW
PROFILE SERVICE JACK
MADE IN CHINA
200LP
2 TON DOUBLE PLUNGER LOW
PROFILE SERVICE JACK
200LP
2 TON DOUBLE PLUNGER LOW
PROFILE SERVICE JACK
• Very low pick up point of 2-3/4"
• Double plunger
• Only 8-9 pumps to full height
• Quick pump
• Lifting arm reinforced with internal steel beam
• By-pass system
• Overload protection
• 1.9 ton on single stroke under normal load
• Extra long 2 piece handle for easier pumping
and reaching under vehicles
• Universal 45 degrees guarantees pumping
at any position under load
• Steel casters
• Extra wide wheels
• Reinforced side frames
• Foam covered handle
• MEETS ANSI STANDARD FOR
PERFORMANCE AND SAFETY
Min. Saddle Height:
Max. Saddle Height:
Chassis Length:
Height with Handle:
Frame Height:
Saddle Diameter:
Net Weight:
2 TON DOUBLE PLUNGER LOW
PROFILE SERVICE JACK
2-3/4" (70mm)
19-5/8" (495mm)
26-3/4" (680mm)
56" (1420mm)
5-1/2" (142mm)
4-3/4" (120mm)
91lbs. (41kg)
Page 2
2 TON DOUBLE PLUNGER LOW
PROFILE SERVICE JACK
Modèle:
Type de Produit:
FABRIQUÉ EN CHINE
200LP
2 TON DOUBLE PLUNGER LOW
PROFILE SERVICE JACK
Modelo:
Tipo de Producto:
Página 2
• Very low pick up point of 2-3/4"
• Double plunger
• Only 8-9 pumps to full height
• Quick pump
• Lifting arm reinforced with internal steel beam
• By-pass system
• Overload protection
• 1.9 ton on single stroke under normal load
• Extra long 2 piece handle for easier pumping
and reaching under vehicles
• Universal 45 degrees guarantees pumping
at any position under load
• Steel casters
• Extra wide wheels
• Reinforced side frames
• Foam covered handle
• MEETS ANSI STANDARD FOR
PERFORMANCE AND SAFETY
Min. Saddle Height:
Max. Saddle Height:
Chassis Length:
Height with Handle:
Frame Height:
Saddle Diameter:
Net Weight:
2 TON DOUBLE PLUNGER LOW
PROFILE SERVICE JACK
2-3/4" (70mm)
19-5/8" (495mm)
26-3/4" (680mm)
56" (1420mm)
5-1/2" (142mm)
4-3/4" (120mm)
91lbs. (41kg)
第6頁
第5頁
第7頁
200LP-28
200LP-29
200LP-30
200LP-31
200LP-32
200LP-33
200LP-34
200LP-36
200LP-37
200LP-38
200LP-39
200LP-40
200LP-41
28
29
30
31
32
33
34
36
37
38
39
40
41
Long Linkage
Block Linkage
Retaining Ring 10
Saddle Block
Saddle
Linkage Axle
Washer 22
Pull Rod
Washer 8
Nut M8
Lift Arm Assembly
Handle Bumper
Split Pin 4 x 25
2
1
2
1
1
1
2
1
2
2
1
1
1
Index
No.
2 TON DOUBLE PLUNGER LOW
PROFILE SERVICE JACK
OPERATION
LUBRICATION
MAINTENANCE
OWNER’S RESPONSIBILITY
200LP
HECHO A CHINA
200LP-15
200LP-16
200LP-17
200LP-18
200LP-19
200LP-20
200LP-21
200LP-22
200LP-23
200LP-24
200LP-25
200LP-26
200LP-27
15
16
17
18
19
20
21
22
23
24
25
26
27
Torsion Spring
Handle Socket
Bolt
Upper Handle
Hex Bolt M6 x 35
Lower Handle
Power Unit Assembly
Spring
Inspection Plate
Hex Nut 22
Shaft Arm
Bolt
Retaining Ring 25
1
1
1
1
1
1
1
2
1
2
1
2
2
Index
No.
Call 1.800.221.9705 for questions concerning performance of the product
or other inquiries.
Page 4
200LP-21
372 Old US Highway 52 South
Mount Airy, NC 27030
Model:
Product Type:
POWER UNIT ASSEMBLY
200LP-P01
200LP-P02
200LP-P03
200LP-P04
200LP-P05
200LP-P06
200LP-P07
200LP-P08
200LP-P09
200LP-P10
200LP-P11
200LP-P12
200LP-P13
200LP-P14
200LP-P15
200LP-P16
200LP-P17
Ram
Piston
O-Ring Returner
O-Ring
Cylinder
Washer
O-Ring
Valve Base
Safety Valve
Safety Valve Spring
Safety Valve Adjusting Screw
O-Ring
Seal Bolt
High Pressure Bolt
Ball
Separator
Ball
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Index
No.
200LP-P18
200LP-P19
200LP-P20
200LP-P21
200LP-P22
200LP-P23
200LP-P24
200LP-P25
200LP-P26
200LP-P27
200LP-P28
200LP-P29
200LP-P30
200LP-P31
200LP-P32
200LP-P33
200LP-P34
Ball
Sealing Washer
O-Ring
Back Up Ring
Pump Plunger
Pump Cylinder
Pump Spring Washer
Pump Spring
Pump Spring Cover
Pin 4 × 30
Pump Plunger Actuator Disk
O-Ring
Ball
Sealing Washer
O-Ring
Pump Plunger
Pump Cylinder
2
1
2
2
1
1
2
2
2
2
2
1
1
1
2
1
1
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
Index
No.
200LP-P35
200LP-P36
200LP-P37
200LP-P38
200LP-P39
200LP-P40
200LP-P41
200LP-P42
200LP-P43
200LP-P44
200LP-P45
200LP-P46
200LP-P47
200LP-P48
200LP-P49
200LP-P50
Screw
Spring Washer
Release Valve Safety Stop
Safety Valve Adjusting Screw
O-Ring
Safety Valve Spring
Safety Valve
Washer
O-Ring
Oil Fill Plug
O-Ring
Oil Tank
O-Ring
Tank Nut
Pin 4 × 35
Release Assembly
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
Index
No.
*Small Plunger Assembly includes part numbers: P14, P14-1, P15, P16, P17, P18, P19, P20, P21, and P22 (250DP-P14 to 250DP-P22)
*Large Plunger Assembly includes part numbers: P18, P19, P20, P21, P22, P23, P27, P28, P29, and P29-1 (250DP-P18 to 250DP-P29 without 250DP-P24 to 250DP-P26)
*200LP-RK Repair Kit is also available for purchase which includes numbers: P03, P04, P07, P09, P10, P11, P12, P14, P15, P25, P26,
P28, P29, P31, P32, P34, P35, P36, P37, P38, P39, and P42
第8頁
ASSEMBLY
RETAINNING CLIP
Press the socket down and then push the Retaining Clip
out from the Pull Rod (#36).
HANDLE
Remove the hex head bolt of the handle socket and put
the pump handle into handle socket hole. Connect with
universal joint of release valve then tighten the bolt.
After receiving the package, please check if the
accessories are complete.Accessories include:
1-Pumping Handle.
1. Turn the handle counterclockwise to open the release
valve and lower the saddle to the lowest point. Position
the jack to the proper location specified by the vehicle
manufacturer for lifting the vehicle. Turn the handle
clockwise to close the release valve, and then pump the
handle to raise the saddle while assuring that the saddle
makes contact at a location specified by the vehicle
manufacturer. Always position jack stands under the
vehicle at locations specified by the vehicle manufacturer
immediately after lifting the vehicle to the desired height.
2. To lower the vehicle, assure that all objects and persons
are clear of the vehicle, remove the jack stands, and turn
the handle counterclockwise slowly until the saddle is at
the lowest point, and remove jack from under the vehicle.
All moving joints require lubrication often. Remove handle
and grease the lower end of handle where it rotates in the
handle socket. Using a grease gun, grease the lift arm pivot
shaft grease fitting until grease appears at the end of the
shaft. Oil all lift linkages, front wheels and rear casters.
Important: When adding or replacing hydraulic fluid,
always use a quality hydraulic fluid. DO NOT USE brake
fluid, alcohol, glycerol, detergent motor oil, or dirty used
oil. Improper fluid may cause serious internal damage to
the jack and will void the warranty.
To add hydraulic fluid: With saddle fully lowered and jack on
level ground, remove filler plug. Hydraulic fluid should be
filled to level of hydraulic fluid filler plug hole. If low, add
hydraulic fluid as needed.
Maintenance and inspection: The owner and/or user must
maintain and inspect the jack in accordance with the
manufacterer’s instructions.
The owner and/or operator shall have an understanding
of these operating instructions and warnings before
operating the jack. Warning information shall be
emphasized and understood. If the operator is not fluent
in English, the instructions shall be read to and discussed
with the operator in operator’s native language by the
purchaser/owner, making sure that the operator
comprehends its content.
WARNING
1. Study, understand and follow all instructions before
operating this device. This jack is to be used by
professional personnel ONLY. Do not alter or
modify this product in any way. Failure to heed
these instructions may result in personal injury
and/or property damage.
2. DO NOT exceed rated capacity.
3. The jack should be used for lifting purposess
ONLY. Support load with jack stands immediately
after lifting.
4. Center the load on the jack saddle. Off center
loads may damage the seals, causing jack
failure. Never work under a load unless it is
supported by jack stands. Do not move or dolly the
vehicle while on the jack
5. ALWAYS place jack on hard, level, solid ground
before operating.
6. Position jack at right angle (90°) to the vehicle.
7. ALWAYS make sure the area around or under the
lifted vehicle is clear and slowly lower the vehicle
with special attention to the jack saddle
8. Safety valve is properly adjusted at the factory. No
further adjustment is necessary.
9. When not in use, always keep the jack handle
straight up and locked so it will not fall. Do not
attempt to lift by the handle or saddle assembly.
Do not lift in a manner that may cause personal
injury to you or to others.
10. Lift only on areas of the vehicle as specified by the
vehicle manufacturer.
2 TON DOUBLE PLUNGER LOW
PROFILE SERVICE JACK
OPERATION
LUBRICATION
MAINTENANCE
OWNER’S RESPONSIBILITY
ASSEMBLY
RETAINNING CLIP
Press the socket down and then push the Retaining Clip
out from the Pull Rod (#36).
HANDLE
Remove the hex head bolt of the handle socket and put
the pump handle into handle socket hole. Connect with
universal joint of release valve then tighten the bolt.
After receiving the package, please check if the
accessories are complete.Accessories include:
1-Pumping Handle.
1. Turn the handle counterclockwise to open the release
valve and lower the saddle to the lowest point. Position
the jack to the proper location specified by the vehicle
manufacturer for lifting the vehicle. Turn the handle
clockwise to close the release valve, and then pump the
handle to raise the saddle while assuring that the saddle
makes contact at a location specified by the vehicle
manufacturer. Always position jack stands under the
vehicle at locations specified by the vehicle manufacturer
immediately after lifting the vehicle to the desired height.
2. To lower the vehicle, assure that all objects and persons
are clear of the vehicle, remove the jack stands, and turn
the handle counterclockwise slowly until the saddle is at
the lowest point, and remove jack from under the vehicle.
All moving joints require lubrication often. Remove handle
and grease the lower end of handle where it rotates in the
handle socket. Using a grease gun, grease the lift arm pivot
shaft grease fitting until grease appears at the end of the
shaft. Oil all lift linkages, front wheels and rear casters.
Important: When adding or replacing hydraulic fluid, always
use a quality hydraulic fluid. DO NOT USE brake fluid,
alcohol, glycerol, detergent motor oil, or dirty used oil.
Improper fluid may cause serious internal damage to the jack
and will void the warranty.
To add hydraulic fluid: With saddle fully lowered and jack on
level ground, remove filler plug. Hydraulic fluid should be
filled to level of hydraulic fluid filler plug hole. If low, add
hydraulic fluid as needed.
Maintenance and inspection: The owner and/or user must
maintain and inspect the jack in accordance with the
manufacterer’s instructions.
The owner and/or operator shall have an understanding
of these operating instructions and warnings before
operating the jack. Warning information shall be
emphasized and understood. If the operator is not fluent
in English, the instructions shall be read to and discussed
with the operator in operator’s native language by the
purchaser/owner, making sure that the operator
comprehends its content.
WARNING
1. Study, understand and follow all instructions before
operating this device. This jack is to be used by
professional personnel ONLY. Do not alter or
modify this product in any way. Failure to heed
these instructions may result in personal injury
and/or property damage.
2. DO NOT exceed rated capacity.
3. The jack should be used for lifting purposess
ONLY. Support load with jack stands immediately
after lifting.
4. Center the load on the jack saddle. Off center
loads may damage the seals, causing jack
failure. Never work under a load unless it is
supported by jack stands. Do not move or dolly the
vehicle while on the jack
5. ALWAYS place jack on hard, level, solid ground
before operating.
6. Position jack at right angle (90°) to the vehicle.
7. ALWAYS make sure the area around or under the
lifted vehicle is clear and slowly lower the vehicle
with special attention to the jack saddle
8. Safety valve is properly adjusted at the factory. No
further adjustment is necessary.
9. When not in use, always keep the jack handle
straight up and locked so it will not fall. Do not
attempt to lift by the handle or saddle assembly.
Do not lift in a manner that may cause personal
injury to you or to others.
10. Lift only on areas of the vehicle as specified by the
vehicle manufacturer.
2 TON DOUBLE PLUNGER LOW
PROFILE SERVICE JACK
OPERATION
LUBRICATION
MAINTENANCE
OWNER’S RESPONSIBILITY
ASSEMBLY
RETAINNING CLIP
Press the socket down and then push the Retaining Clip
out from the Pull rod (36)
HANDLE
Remove the hex head bolt of the handle socket and put
the pump handle into handle socket hole. Connect with
universal joint of release valve then tighten the bolt.
4