Specifications

Table of Contents i
Table of Contents
1
Introduction ...................................................................................................................................... 1-1
Overview............................................................................................................................................. 1-1
Safety First ......................................................................................................................................... 1-1
Hazardous Materials .......................................................................................................................... 1-1
2 Safety ................................................................................................................................................. 2-1
Overview............................................................................................................................................. 2-1
Facility Requirements ......................................................................................................................... 2-1
Basic Safety Precautions and Practices ............................................................................................ 2-2
Safety of Personnel .................................................................................................................... 2-2
Preventing Cure Module and Workpiece Damage ..................................................................... 2-2
Earthquake Precautions ..................................................................................................................... 2-3
Movement ................................................................................................................................... 2-3
Safety Warning Labels ....................................................................................................................... 2-3
Emergency Shutdown ........................................................................................................................ 2-3
Emergency Shutdown Recovery ................................................................................................ 2-3
Lockout of Electrical Energy ............................................................................................................... 2-5
Interlock ...................................................................................................................................... 2-5
3 Maintenance ...................................................................................................................................... 3-1
Overview............................................................................................................................................. 3-1
Safety First ......................................................................................................................................... 3-1
Recordkeeping ................................................................................................................................... 3-1
Periodic Maintenance ......................................................................................................................... 3-1
Preventive Maintenance ..................................................................................................................... 3-2
Maintenance Procedures ................................................................................................................... 3-3
Conveyor Torque Limiter Adjustment ......................................................................................... 3-3
Conveyor Incremental Encoder Adjustment ............................................................................... 3-4
Conveyor Chain Tension Adjustment ......................................................................................... 3-5
Transmission Chain Tension Adjustment ................................................................................... 3-6
Adjustment of the Rail Parallelism .............................................................................................. 3-7
Thermocouple Replacement .................................................................................................... 3-10
Resistor Replacement .............................................................................................................. 3-11
Setting of Upstream/Downstream Board Counter Cell (optional) ............................................ 3-14
Adjustment of the Dropped Board Detection Cell (optional) .................................................... 3-15
Auto-Tune Procedure ............................................................................................................... 3-16
4 Troubleshooting ............................................................................................................................... 4-1
Overview............................................................................................................................................. 4-1
Safety First ......................................................................................................................................... 4-1
Troubleshooting Alarms ..................................................................................................................... 4-1
5 Parts List ........................................................................................................................................... 5-1
Level 1 – Consumable Parts .............................................................................................................. 5-1
Level 2 – Recommended Parts .......................................................................................................... 5-1
Level 3 - Long Lead-Time Parts ......................................................................................................... 5-2