Hydraulic Body Repair Kits Operating Instructions & Parts Manual Model Number Atd-5800 Atd-5810 Capacity 4 Ton 10 Ton (Model Atd-5810 shown) Atd Tools Inc.
Save these instructions. For your safety, read and understand the information contained within. The owner and operator shall have an understanding of this product and safe operating procedures before attempting to use this product. Instructions and Safety information shall be conveyed in the operators native language before use of this product is authorized. Make certain that the operator thoroughly understands the inherent dangers associated with the use and misuse of the product.
GENERAL SAFETY INFORMATION 1. Ensure that attachments are fully engaged before applying load. 2. Ensure that load is centrally applied to attachment or ram saddle. Do not load off center. 3. Always monitor the force applied to workpiece by using a load cell and indicator or you may monitor pressure developed in the ram by using an inline pressure gauge, then calculate the applied force using the formula: F = P x A, where F = lbs force, P = pressure in PSI, and A = effective ram area in in2.
! WARNING ! WARNING • Avoid pinch points or crush points that can be created by the load or parts of ram. • To help prevent material fatigue if the ram is to be used in a continuous application, the load should not exceed 85% of the rated capacity. • Ram must be on a stable base which is able to support the load while pushing or lifting. • Ensure ram is fully engaged into/onto adapters, extension accessories.
Basic Setup The capacity of the body repair kit can be significantly affected by the number of attachments used and the type of load applied. The approximate load capacity of each function setup is illustrated below. When two or more extension tubes are used together, be sure to position the shortest tube further away from the ram. A.
Note: Never use sandpaper or abrasive material on these surfaces! Lubrication A coating of light lubricating oil to pivot points and hinges will help to prevent rust and assure that pump assemblies move freely. Storage When not in use, store with the pump piston and ram fully retracted. Cleaning Periodically check the pump piston and ram for signs of rust or corrosion. Clean as needed and wipe with an oily cloth.
Model No. Atd-5800 Ref No.
Model No.
Load - Pressure Correlation For Model Atd-5800 & Atd-5810 Always monitor the force applied to workpiece by using a load cell and indicator or you may monitor pressure developed in the ram by using an inline pressure gauge, then calculate the applied force using the formula: F=PxA where F = Force/ Load (lbs); P = Hydraulic working pressure (psi) and; A = Ram effective area (in²) For model Atd-5800, A = 0.998 in² ; For model Atd-5810, A = 2.
REPLACEMENT PARTS Available Parts: Please refer to the Parts drawing when ordering parts. Not all components of this kit are replacement items, but are illustrated as a convenient reference of location and position in the assembly sequence. When ordering parts, give Model number, serial number and description below. Call or write for current pricing: Atd Tools Inc.
Notes Atd Tools Inc. 160 Enterprise Drive, Wentzville, MO 63385 Tel: (636)327-9050 Fax: (636)327-9046 www.atdtools.
Notes Atd Tools Inc. 160 Enterprise Drive, Wentzville, MO 63385 Tel: (636)327-9050 Fax: (636)327-9046 www.atdtools.
