ZETA-02 A AUTOMATIC DOUBLE GLAZING BEAD SAW User's Manual 1 Operating and Safety Instructions
1. GENERAL INFORMATION 1.1. INTRODUCTION The user’s manual given by the manufacturer contains necessary information about the machine parts. Each machine operator should read these instructions carefully, and the machine should be operated after fully understanding them. Safe and efficient use of the machine for long term depends on understanding and following the instructions contained in this manual. The technical drawings and details contained in this manual constitute a guide for the operator. 1.2.
CONTENTS 1. General information 1.1. Introduction 1.2. 2. Machine’s description and purpose of use 2.1. Machine’s definition 2.2. Technical features 2.3. Dimensions 2.4. General views 3. Safety 3.1. Safety information 3.2. Accident prevention 3.3. General safety information 4. Transport of the Machine 5. Installation of the Machine 5.1. Preperation 5.2. Electric connection 6. Machine Safety Information 7. Operation 7.1. Cutting operation 7.2. Use of the KA 200 Easy measuring apparatus 8.
1.GENERAL INFORMATION 1.1. INTRODUCTION The user’s manual given by the manufacturer contains necessary information about the machine parts.Each machine operator should read these instructions carefully, and the machine should be operated after fully understanding them. Safe and efficient use of the machine for long term depends on understanding and following the instructions contained in this manual.The technical drawings and details contained in this manual constitute a guide for the operator. 2.
2.
2.
FIGURE 3 FIGURE 4 7 Operating and Safety Instructions
3. SAFETY 3.1. SAFETY INFORMATION The symbols shown hereunder are necessary to be read with special attention. Not reading or observing of them may cause damage to the equipment or personal injury. IMPORTANT The IMPORTANT symbol above is one telling to apply special care and to be careful at carrying out the specified operation CAUTION ! The CAUTION! Symbol above warns you against specific dangers, and requires to read the text. Not observing may cause damage to the equipment..
3.2.4. Machine should be operated only by staff members, who have read and understood the contents of this manual. 3.2.5. All directives, recommendations and general safety rules contained in this manual have to be observed fully. The machine cannot be operated in any way for purposes other than those described herein. Otherwise, the manufacturer shall not be deemed responsible for any damages or injuries. And such circumstances would lead to the termination of the warranty. 3.3.
3.3.7. Use correct illumination for the safety of the operator. ( ISO 8995-89 Standard The lighting of indoor work system ) 3.3.8. Don't leave anything on the machine. 3.3.9. Don’t use any materials other than those recommended by the manufacturer for cutting operations on the machine. 3.3.10. Ensure that the work piece is clamped appropriately by the machine's clamp or vice. 3.3.11. Ensure safe working position, always keep your balance. 3.3.12. Keep your machine always clean for safe operation.
4. TRANSPORT OF THE MACHINE * The transport should be done by qualified personnel only. 4.1. The machine should be transported by lifting with proper equipment (not touching the ground during the transport). 4.2. The Machine is delivered wrapped in nylon as packaging, unless other form of packing is agreed upon with the customer. 4.3. For the weight and overall dimensions of the machine see Page 32. 5. INSTALLATION OF THE MACHINE Necessary air and electrical facilities should be organized by the customer.
5.2.6. If the cutters rotate in reverse direction, it will cause danger for the operator and the equipment. 6. MACHINE SAFETY INFORMATION 6.1. It is not allowed to operate the machine with the protective cover and other protective equipment removed. 6.2. Lifting, installation, electric, pneumatic maintenance of the machine should be carried out by qualified personnel only. 6.3.
7. OPERATION 7.1. CUTTING OPERATION 7.1.1. Clean the glazing bead mould channels from any burr and foreign materials. Ensure especially that the glazing bead molds are clean. 7.1.2. Clean all surfaces of the machine from chip and foreign particles. Use eye glasses for protection. 7.1.3. Check with the appropriate keys that the milling cutters are tightened well. 7.1.4. Check the milling cutters for wear, bending and breaking. Replace them if damaged. 7.1.5.
7.2. USE OF THE KA 200 EASY MEASURING APPARATUS 7.2.1. With the KA 200 Easy Measuring apparatus it is possible to apply two different distance measurements serially. 7.2.2. Press the measurement adjustment part against the upper inner section of the frame, which you want to take the reference measurement from 7.2.3. Press the part Support 1 against the lower inner section of the frame, where you want to take the reference measurement from, by loosening and moving the tightening handle.
Always disconnect the electric and power supply first before carrying out these works. If the machine is not active because of maintenance or service, put a warning message that can be easily seen, indicating the situation 8.2. AIR PRESSURE ADJUSTMENT 8.2.1. Pull the adjustment button of the conditioner upwards 8.2.2. Turning the adjustment button in clockwise direction increases the pressure. 8.2.3. Turning the adjustment button in counter clockwise direction decreases the pressure. 8.2.4.
Operating and Safety Instructions
NOTE: ENSURE THAT THE SAW BLADES ROTATE IN CORRECT DIRECTION (THE CORRECT DIRECTION HAS BEEN MARKED ON THE MACHINE'S UPPER COVER) 8.4. MAINTENANCE AT THE END OF THE WORKING DAY 8.4.1. Disconnect the electric and power supply. (Main Switch in “0” position) 8.4.2. Remove all burr and foreign materials from the machine. If it is necessary to clean the inside of the protection cover, lift and clean it wearing protective gloves because of the cutters. Use protective eye glasses. 8.4.3.
