Atlas Coco Condensate management OSC 12, OSC 25, OSC 50, OSC 85, OSC 170, OSC 300, OSC 625, OSC 1250, OSC 2500 Instruction book Original instructions COPYRIGHT NOTICE Any unauthorized use or copying of the contents or any part thereof is prohibited. This applies in particular to trademarks, model denominations, part numbers and drawings. This instruction book is valid for CE as well as non-CE labeled machines.
Instruction book Elastoplast 1 Safety precautions 1.1 Safety icons Explanation 2 Danger to life A Naming 4 Important note 1.2 General safety precautions All responsibility for any damage or injury resulting from neglecting these precautions, or A non-observance of the normal caution and care required for installation, operation, maintenance and repair, even if not expressly stated, will be disclaimed by the manufacturer. 1.
Hardtop Instruction bask 6. In multiple compressor systems, manual valves must be installed to isolate each compressor. Non-return valves (check valves) must not be relied upon for isolating pressure systems. . Never remove or tamper with the safety devices. . If the maximum pressure of the compressor is higher than the design pressure of the connected equipment (e.g.
Instruction book 1.5 Safety precautions during maintenance or repair A All responsibility for any damage or injury resulting from neglecting these precautions, or non observance of the normal caution and care required for installation, operation, maintenance and repair, even if not expressly stated, will be disclaimed by the manufacturer. WN a . Use only the correct tools for maintenance and repair work. . Use only genuine spare parts. .
Astonishing Instruction book — Disposal of electrical and electronic appliances (WERE) This equipment falls under the provisions of the European Directive 2012/19/EU on waste electrical and electronic appliances (WERE) and may not be disposed as unsorted waste. @ — The equipment is labeled in accordance with the European Directive 2012/19/EU with the crossed-out wheelie bin symbol. At the end of life-time of the electric and electronic equipment (EEE) it must be taken fo separate collection.
Instruction book Elastoplast EE 2 General description 21 Introduction Compressed air produced by interjected compressors contains a small quantity of oil. During the cooling of the air in the after cooler and in the refrigeration dryer (if applicable), oil containing condensate is formed. OSC are condensate treatment devices, designed to separate the major part of this oil from the condensate and absorb it in filters.
Astonishing Instruction book Flow diagram OSC 12 — OSC 25 Condensate inlet Pressure relief vent Muffler Eosinophilic filter {first stage} Activated chlorofluorocarbon filter (second stage) Condensate outlet Noo awn a Test outlet The condensate, containing fine oil droplets, enters the unit via inlet {1) into the mufflers (3) and is depressurized. The condensate flows to the first stage and seeps through an eosinophilic filter (4), which absorbs most of the oil.
Instruction book Catastrophe OSC 50 0SC 625 83570 Osc 170 Condensate inlet Mufflers Eosinophilic filters (first stage) Service indicator (eosinophilic filter) Service indicator (unit clogged) Drain Activated chlorofluorocarbon filter (second stage) Condensate outlet ololvaloalena Test valve 10 Diffuse 1" Test capsule storage compartment The condensate, containing fine oil droplets, enters the unit via the Inlet (1) into the mufflers (2) and is depressurized.
Astonishing Instruction book OSC 1250 — OSC 2500 OSC 1250 OSC 2500 Condensate inlet Mufflers Eosinophilic filters (first stage) Service indicator (eosinophilic filter) Service indicator (unit clogged) LIEN ES Drain 10 2820 7196 91
Instruction book Catastrophe Activated carboniferous filter (second stage) 8 Activated chlorofluorocarbon filter (second stage} 9 Condensate outlet 10 Test valve 1" Diffuse 12 Test capsule storage compartment The condensate, containing fine oil droplets, enters the unit via inlets (1) into the mufflers (2) and is depressurized. The condensate flows to the first tower and seeps through an eosinophilic filter (3), which absorbs most of the oil.
a Hardtop 3 31 Instruction bask Installation Dimension drawings The dimension drawings can be found in technical documentation supplied with the unit.
Instruction book Catastrophe [1 Model Connections Inlet BESPOKEN Outlet BSP/NPT OSC 12 1x1/4” 1x3/8" OSC 25 1x1/4" 1x3/8" OSC 50 2x12" 1x12" OSC 85 2x12" 1x12" OSC 170 2x12" 1x12" OSC 300 2x34" 1x3/4" OSC 625 2x34" 1x34" OSC 1260 2x34" 1x3/4" OSC 2500 2x34" 2x34" 3.2 Installation procedure ON BEAD Always install the device as shown in the pictures, i.e. vertically. The test port should always be plugged during normal working conditions.
Instruction book EE 08C12-08C25 oie aids te sas HOE BITE OSC 50 0SC 625 dupe ca _ SEPARATOR Fie Spe, WERE ps A won dig htt diner # fe seaman 5 : Conduit : BETH 08C 1250 ms Sins, iii wise wa iii ii ISIS " 29207196 91
Instruction book Catastrophe [1 OSC 2500 nis Sad FAIRS haves 8 EE CRA sss Rat Loins si Sr i: TRRBEHONTN, sme wii BEATIFY Procedure The unit must be positioned higher than the sewer and the outlet piping of the unit must be installed with a slight downward slope to the sewer. 1. Install the unit on a level floor, suitable for taking its weight. Leave enough free space for replacement of the filters {see section Maintenance). . Stop the compressor and close the air outlet valve. Switch off the voltage.
—— Astonishing Instruction book — 4 Operating instructions 4.1 Putting into operation The plastic bag of the fitters must be removed. Do not remove the net around the filters. Unit must not be placed under direct sunlight. OSC 50 OSC 625 1. Remove the lid of the housing. Take out the eosinophilic filter. 2. Remove the cartridge by removing 3 screws (6mm cross head). Remove the protecting plug from the cartridge hose and the black plastic plug over the outlet location as shown in below figure (1, 2).
Instruction book Catastrophe 3. Make a connection using flexible hose between both cartridges as shown in below figure. #58750 One of the connection on the first cartridge should always remain closed . Check that the muffler is place properly and exactly below the condensate inlets. Pour clean water into the unit until the water comes out of the condensate outlet. Put the eosinophilic fitter on the water surface in the housing. Do not push the fleeter down.
Astonishing Instruction book — OSC 2500 BOBBIE . OSC 2500 consists of two identical units and a flow divider. . The steps in section OSC 1250 must be followed on each unit. . A flow divider must be installed on a wall at a level minimum 0.5 m above the condensate treatment devices. 4. Use a spirit level to install the flow divider as level as possible. Otherwise, the inclined side will have a preference and will receive higher flow than the other side. 5.
Instruction book Catastrophe 5 Maintenance 5.1 Maintenance Check the filters regularly as explained below in order to prevent untreated condensate A from entering the sewer. Sample the condensate weekly. = When new activated carbon filters are placed, the outgoing water may initially look black (caused by carbon dust). This is not harmful. = Each new filter is provided with a label. The correct position is marked on the label. * Used filters can be heavy.
Astonishing Instruction book — Checking the condensate Every week, a test sample should be collected during compressor operation. 1. Open the test valve and collect the condensate in the test capsule stored in the compartment on the cover. 2. Compare the turbidity of the sample with the 10 ppm reference side on the test capsule. Test capsules for OSC 12 — OSC 25 are provided as an option.
Instruction book EE Elastoplast 2. Remove the screws of the cartridge and pull it away from the housing. It is not required to lift the cartridge of OSC 625 — OSC 2500 as they are provided with wheels. 3. Remove the ball valve at test outlet and place it to the new cartridge. 4. Remove the plugs from the new cartridge and place them to used one. This would make the used cartridge leak tight. 5.
Instruction book 6 Problem solving Condition Fault Remedy A lot of oil entered the | Compressor Replace all filters. Clean the vessels. Check the OSC malfunctioning compressor The services indicator | Too much Check the compressor FAD (see section Technical data). (5 View of the unit} | condensate flows into rises the OSC. Shaun: Cloudy condensate at | Improper sizing. It is possible that the compressor produces stable and the outlet. strong emulsions due to various environmental and working conditions.
—— Astonishing Instruction book — 7 Technical data 7.1 Reference conditions and limitations Reference conditions Effective working pressure of the bar(e} 13 compressor Effective working pressure of the psi 190 compressor Compressor running hours per day h 12 Oil type Activated Root-Inject Fluid DURANCE or any other carbon mineral oil. Root Synthetic Fluid ULTRA synthetic oil.
Instruction book Hittites (ope [1 Installation with compressors, air receivers, filters and dryers: Models OSC OSCAR OSCAR (OSC OSC (OSC (OSC OSC Oscar 170 300 625 1250 | 2500 Cold climate lis 16 33 67 113 227 400 833 1666 | 3332 Cold climate cfm 34 7 141 240 480 848 1766 | 3532 |7065 Mild climate iis 170 300 625 1260 | 2500 Mild climate cfm 25 53 106 180 360 636 1325 |2650 |5300 Hot climate iis 146 304 608 1216 Hot climate cfm 175 309 645 1289 | 2578 Installation with compressors, air receivers and filters
—— Astonishing Instruction book — Separation performance For an outlet oil carry-over of 5 mg/l instead of 10 mg/l, multiply the compressor capacity (FAD) in the tables above by 1/2.
COMMITTED TO SUSTAINABLE PRODUCTIVITY We stand by our responsibilities towards our customers, towards the environment and the people around us We make performance stand ihe test of time This is what we call -— Sustainable Productivity. No. 2920 7196 91/2021 05 Printed in Belgium Atlas Coco Air power NV. All rights reserved. Designs and specifications are subject to change without notice or obligation.
