Product Manual
Table Of Contents
- Table of contents
- 1 Safety precautions
- 2 General description
- 3 Elektronikon controller
- 3.1 General description
- 3.2 Control panel
- 3.3 Icons used on the display
- 3.4 Main screen
- 3.5 Shut-down warning
- 3.6 Shut-down
- 3.7 Service warning
- 3.8 Scrolling through all screens
- 3.9 Calling up element and dew point temperatures
- 3.10 Digital inputs
- 3.11 Calling up running hours
- 3.12 Calling up motor starts
- 3.13 Calling up module hours
- 3.14 Calling up/resetting the service timer
- 3.15 Selection between Local, Remote or LAN control
- 3.16 Calling up/modifying CAN address control
- 3.17 Calling up/modifying IP, Gateway and Subnetmask
- 3.18 Calling up/modifying pressure band settings
- 3.19 Modifying pressure band selection
- 3.20 Calling up/modifying service timer settings
- 3.21 Calling up/modifying unit of temperature
- 3.22 Calling up/modifying unit of pressure
- 3.23 Automatic restart after voltage failure
- 3.24 Activating password protection
- 3.25 Calling up/modifying protection settings
- 3.26 Test screens
- 3.27 Web server
- 3.28 Programmable settings
- 4 Elektronikon Graphic Controller
- 4.1 General
- 4.2 Control panel
- 4.3 Icons used
- 4.4 Main screen
- 4.5 Calling up menus
- 4.6 Shutdown warning
- 4.7 Shutdown
- 4.8 Inputs menu
- 4.9 Outputs menu
- 4.10 Counters
- 4.11 Control mode selection
- 4.12 Service menu
- 4.13 Setpoint menu
- 4.14 Event history menu
- 4.15 General settings menu
- 4.16 Info menu
- 4.17 Week timer menu
- 4.18 Test menu
- 4.19 User password menu
- 4.20 Web server
- 4.21 Programmable settings
- 5 Installation
- 6 Operation
- 7 Preventive maintenance
- 8 Adjustments and servicing procedures
- 9 Problem solving
- 10 Technical data
- 11 Instructions for use
- 12 Guidelines for inspection
- 13 Pressure equipment directives
- 14 Declaration of conformity
Period
(note 1)
Running
hours
(note 1)
Operation
Every 6
months
-- • Manually operate the safety valve.
•
Check for any damaged wiring or loose connections.
• Check for air leaks.
Every 6
months
(note 2)
-- Compressors with integrated dryer:
• If dirty, brush or blow off the finned surface of the dryer's condenser.
• Inspect and clean the electronic drain:
• Functioning of the drain can be checked by pushing the TEST
button of the drain.
• Cleaning of the drain filter can be done by opening the manual
drain valve during a few seconds.
Yearly 2500 • Replace the air inlet filter(s) (AF) and the prefilter mats on the cooling air
intake openings (if fitted) (note 2).
•
Test the safety valve.
• Have temperature protection and motor overload tested.
• Check tension and condition of the V-belt(s).
•
Compressors with CD dryer: Replace the PD 20
+
filter cartridge.
Every 2
years
5000 • Replace the V-belt(s).
•
Replace check valve.
Every 2
years
5000 8 bar and 116 psi compressors:
Have the orbiting scroll bearing greased (see note 3).
Every 2
years
5000 10 bar and 145 psi compressors:
• Replace the element outlet pipe and the plastic insert. See section Outlet
pipe replacement.
(Only on SF 2
+
and SF 4
+
).
• Clean fan (FN1 - see Flow diagram), fan duct and element cooling fins
(see note 2).
• Have orbiting scroll bearing and pin crank bearings greased (see note 3).
• Replace tip seals and dust seal (see also note 4).
Every 4
years
10000 8 bar and 116 psi compressors:
•
Replace the element outlet pipe and the plastic insert. See section Outlet
pipe replacement.
(Only on SF 2
+
and SF 4
+
).
• Clean fan (FN1 - see Flow diagram), fan duct and element cooling fins
(see note 2).
• Have orbiting scroll bearing and pin crank bearings greased (see note 3).
• Replace tip seals and dust seal (see also note 4).
Every 2
years
10000 Compressors with CD dryer:
Replace the desiccant cartridges.
Every 4
years
20000 Compressors with CD dryer:
•
Replace the exhaust valve diaphragm and the solenoid valves
• Replace shuttle valve and o-rings
Notes:
1.
Maintenance must be done according the number of running hours or according the running period,
whichever comes first.
2. More frequently in a dusty environment.
3. Important note: Greasing of the bearings of the compressor element must be done with special
grease, a special grease gun and according a specific procedure.
Instruction book
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