Service Manual
513
Copyright © 2010 ATSG
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03C2T02168
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0300 035H
09G
1004
482
482 B2 CLUTCH APPLY PISTON.
Figure 93
7. Lubricate the "O" ring seal surfaces of the case
with a liberal amount of Trans-Jel®.
8. Install the B2 clutch apply piston into the case,
as shown in Figure 93.
Note: This piston must be oriented properly as
it installs in one direction only. The piston tab
without spring seal must be installed into slot
as shown in Figure 93.
9. Use extra care installing this piston as the seal is
easily damaged during the install process.
10. Install the B2 clutch return spring assembly, as
shown in Figure 94.
Note: The return spring assembly must also be
oriented properly, as shown in Figure 94.
Ensure that each of the springs are properly
seated on the tabs and over the centering cones.
COMPONENT REBUILD (CONT'D)
TRANSAXLE CASE ASSEMBLY (CONT'D)
Figure 94
Component Rebuild
Continued on Page 65
64
Copyright © 2010 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information
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03C2T02168
Z
0300 035H
09G
1004
480
481
480 B2 CLUTCH RETURN SPRING SNAP RING (.048" THICKNESS).
481 B2 CLUTCH APPLY PISTON RETURN SPRING ASSEMBLY.
513 NUMBER 11 THRUST BEARING RACE.
This tab "must"
be installed in
this slot.
This tab "must"
be installed in
this slot.
11. Compress the return spring and install the snap
ring, as shown in Figure 94, and ensure it is fully
seated in the case groove.
Note: This snap ring is .048" thick and the
opening goes toward the transfer gear.
12. Install the number 11 thrust bearing into rear of
case, as shown in Figure 94, and retain with a
small amount of Trans-Jel®.
Note: Ensure tabs are engaged in case slots.
13. Set transaxle case aside for the final assembly
process.
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