Specifications

Address: 1000 Seville Road, Wadsworth, OH 44281
Phone: [phone]
Web: www.ecstuning.com
Page -
7
B5 S4 Timing Belt Kit Installation
27) Install the new timing belt tensioning components (tensioner, tensioner roller, relay pivot).
28) Install the new timing belt.
29) Using an 8mm hex driver, turn the tensioner roller
clockwise until the added belt tension
compresses the belt tensioner piston far
enough that the tensioner locking pin
can be pulled out by hand.
30) Using a hex driver and torque
wrench, turn the tensioner roller
counterclockwise until a torque of
15Nm is applied to the belt.
31) Torque the camshaft sprocket
retaining bolts before removing the
camshaft locking tool.
32) Remove the camshaft and crankshaft
locking tools. Replace the timing hole
plug in the engine block.
33) Reinstall the inner timing belt cover and crankshaft pulley
on the crank sprocket.
34) Bar the engine over two complete turns by hand, rotating the crank clockwise. Using the camshaft locking
tool and crankshaft pulley timing marks, double check cam/crank timing.
35) Reinstall the front timing covers.
36) Reinstall the power steering pump pulley. Install the accessory belt tensioner.
37) Route the accessory belt. Remove the roll pin from the tensioner to release it.
38) Reinstall all body components removed or moved to provide working access to the front of the engine.
39) Fill the system with the correct water/antifreeze mixture needed to achieve a 50/50 mixture.
40) Bleed the cooling system as needed to remove all air pockets.
Repair Steps
See pages 8-9 for engine image maps that identify component locations.