Service manual

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1997/19981997/1998

ServiceService/Parts

MaMannualual

Version 97/98/99.1.0.Chrysler 4/27/99

Summary of content (324 pages)

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997/1998 Service/Parts Service Man Manual Version 97/98/99.1.0.
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1997/1998 Chrysler Service Manual Table of Contents 1. Table of Contents------------------------------------------2 2. Warranty and Parts Ordering Information -----------3 3. Labor Times -------------------------------------------------13 4. LWB Full Size Van Procedures Low Top------------27 5. LWB Full Size Van Procedures Sport Top ----------34 6. SWB Full Size Van Procedures Low Top -----------42 7. SWB Full Size Van Procedures Sport Top----------48 8.
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Table of Contents Warranty and Parts Ordering Information Accessories Manufacturer Warranties ------------------------------------------- 8 Chemical Paint Spotting ------------------------------------------------------------- 10 Coverage Provided-------------------------------------------------------------------- 7 Customer assistance ----------------------------------------------------------------- 12 Customer Care ------------------------------------------------------------------------- 4 Limited Original
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Warranty Information 1997/1998 Model Year Should any Mark III conversion require service, the service representative working with your dealership will need the following information to obtain an authorization number for repairs. When Mark III parts are required, call the Mark III Customer Care Center Toll-free number. Orders placed prior to 3:30 P.M. EST each day will be shipped the following day if it is a stocked item.
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NOTE If a part is purchased locally, you must call a Mark III Service Representative to obtain prior authorization before locally purchasing the part. This authorization number must appear on the RO. Sublet Bills, regardless of the dollar amount, must be attached to and submitted with the RO. Pre-authorized repairs must have the authorization number clearly on the RO. This will help expedite payment.
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Procedure for Returning Parts Warranty Parts Mark III will credit dealers for the part and freight only on authorized return for credit items. These parts will be designated on the invoice as “RFC”. Warranty parts sent “No Charge” cannot be returned UNLESS requested by a service representative. Returned For Credit Parts Procedure (RFC) * Mark III has initiated a (RFC) Tagging process to assist you in returning a RFC warranty part.
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The 36 Month/ 36,000 Mile Warranty: • Under this limited mileage warranty on your Mark III conversion, Mark III warrants that the authorized dealer will repair, replace or adjust all parts that are found to be defective in Mark III-supplied materials and workmanship. The defects must occur under normal use of the vehicle during the warranty coverage period.
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Mark III Warranty Coverage Overview: The 97/98 Mark III conversion warranty coverage’s and exclusions are listed below. For more details, refer to the “Limited 3 Year/ 36,000 Mile Warranty." Warranty Items Covered Component Warranty Coverage Carpet Defects in material; fading; seams separating. Upholstery Flaws or defects in fabric; seams coming apart; abnormal wear patterns. Wood Cracked or split. Exterior Paint Cracked; flaking; fading. Fiberglass Structural defects.
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Limited Original Equipment Manufacturer Warranty: • Your chassis Manufacturer Warranty covers automotive chassis, engine, drive train and other items that have been produced by the original equipment manufacturers. For details on your OEM Warranty refer to your factory Warranty Book. What is not covered? • Damage caused by lack of maintenance or any liquid not recommended in the owner's manuals. Mark III recommends that you keep all receipts and make them available if questions arise about maintenance.
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Items Not Covered Continued: • Custom wheels are warranted for three (3) years or thirty-six thousand (36,000) miles in cases of structural defects. Normal wear and tear due to use and exposure or other problems due to improper maintenance or improper torquing of the wheels are not covered by this warranty. Retorquing of wheels per Mark III Owner’s Manual Wheel Maintenance is considered Normal Maintenance and is not covered by this warranty (See Mark III Owner’s Manual Wheel Maintenance.
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Mark III Original Equipment Alterations: • This warranty does not cover any damage or failure resulting from modification or alteration to the Mark III conversion equipment, as manufactured or assembled by Mark III industries. Production Changes: • Mark III Industries reserves the right to make changes in vehicles built or sold by them at any time without incurring any obligation to make the same or similar changes on vehicles previously built or sold by Mark III Industries.
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Customer Assistance: Your complete satisfaction is important to your dealer and Mark III. Mark III will assist you in resolving any misunderstanding or conversion-related problem if you have already tried to have your concerns addressed by your dealer. If any concern has not been resolved, despite the best intentions of all concerned, the following steps should be taken: 1. Contact a member of your dealership management. Most complaints are quickly resolved at this level. 2.
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Table of Contents 1997/1998 Chrysler Labor Times 1. 2. 3. 4. 5. 6.
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1997/1998 Chrysler Ram Van SWB Labor Times HT - High Top LT - Low Top CFA - Call For Authorization Item R&R A A/C Return Grill A/C Blower Motor and/or wheel A/C Discharge Hose (H.P.) A/C Fuse A/C Louver/ Vent Antenna, Styrofoam (LT) Antenna, Foil (HT) Antenna, Balm Air Compressor Ashtray 0.2 1.5 1.0 0.1 0.1 1.5 2.0 0.5 0.4 0.
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HT - High Top LT - Low Top CFA - Call For Authorization H Handle, Pull Headboard (LT) Headboard (HT) Head Board Wood Trim Headliner (LT) Headliner (HT) Headphone, Jack Head Phone 0.3 1.5 2.0 0.2 1.5 2.0 0.2 0.1 I J Jack Kit 0.5 K L Light, Map Light, Step Well Light, Center Beam Light, Valance 0.3 0.2 0.3 0.5 M N O P Panel, Door (Front) Panel, Door (Side or Rear) Panel, Speaker (Rear Wall) 0.5 0.5 1.
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HT - High Top LT - Low Top CFA - Call For Authorization Sofa Frame Replacement Sofa Foot Rest Sofa Arm rest Sofa Arm Rest Cover Sofa Head Rest Sofa Head Rest Cover Speaker, Grill Speaker, TV Speaker, Radio Sport Top Upper Wall Step Plate 1.5 0.4 0.2 0.3 0.3 0.4 0.2 0.2 0.2 1.0 0.2 T Trash Bin TV, (LT) TV, (HT) TV Remote TV Frame 0.1 0.3 0.5 0.1 0.2 U V Valance Visor VCP (LT) VCP (HT) VCP Frame (HT) 0.4 0. 0.3 0.5 0.2 W Wall, Deluxe, LX Wall, deluxe, LE, STD.
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1997/1998 Chrysler Ram Van LWB Labor Times HT - High Top LT - Low Top CFA - Call For Authorization Item R&R A A/C Return Grill A/C Blower Motor and/or wheel A/C Discharge Hose (H.P.) A/C Fuse A/C Louver/ Vent Antenna, Styrofoam (LT) Antenna, Foil (HT) Antenna, Balm Air Compressor Ashtray 0.1 1.5 1.0 0.1 0.2 1.5 2.0 0.5 0.4 0.
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HT - High Top LT - Low Top CFA - Call For Authorization H Handle, Pull Headboard (LT) Headboard (HT) Head Board Wood Trim Headliner (LT) Headliner (HT) Headphone, Jack Head Phone 0.2 1.5 2.0 0.2 1.5 2.0 0.2 0.1 I J Jack Kit 0.5 K L Light, Map Light, Step Well Light, Center Beam Light, Valance 0.3 0.2 0.3 0.3 M N O P Panel, Door (Front) Panel, Door (Side or Rear) Panel, Speaker (Rear Wall) 0.5 0.5 1.
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HT - High Top LT - Low Top CFA - Call For Authorization Sofa Frame Replacement Sofa Foot Rest Sofa Arm rest Sofa Arm Rest Cover Sofa Head Rest Sofa Head Rest Cover Speaker, Grill Speaker, TV Speaker, Radio Sport Top Upper Wall Step Plate 1.2 0.4 0.2 0.3 0.3 0.4 0.1 0.1 0.2 1.0 0.3 T Trash Bin TV, (LT) TV, (HT) TV Remote TV Frame 0.1 0.3 0.5 0.2 0.2 U V Valance Visor VCP (LT) VCP (HT) VCP Frame (HT) 0.4 0.4 0.3 0.4 0.2 W Wall, Deluxe, LX Wall, deluxe, LE, STD.
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1997/1998 Chrysler Caravan/ Voyager Labor Times HT - High Top LT - Low Top CFA - Call For Authorization Item R&R A B C Carpet Carpet Mats CD Player, (Main Unit) CD Player, FM Modulator and/or Cable CD Player Frame Center Beam , Complete Console, Floor (TV) Console, Overhead CFA 0.1 1.0 1.0 0.1 0.5 0.4 0.3 D Door, TV (Repair Kit) 0.2 E Electrical CFA F Face Plate, Complete Flash Light Fuse 0.5 0.1 0.1 G Game Ready Control Panel Gimp. Door Graphics 0.2 0.
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HT - High Top LT - Low Top CFA - Call For Authorization L Light, Map Light, Center Beam Light, Valance 0.2 0.3 0.2 M N O P Panel, Door (Front) Panel, Door (Side or Rear) Panel, Speaker (Rear Wall) 0.5 0.5 1.0 Q R Running Board, Fiberglass, each 1.0 S Seat Cover.
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HT - High Top LT - Low Top CFA - Call For Authorization T TV, (LT) TV, (HT) TV Remote 0.3 0.5 0.1 U V Valance Visor VCP (LT) VCP (HT) 0.2 0.3 0.3 0.3 W Wheel 0.
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1997/1998 Chrysler Ram and Dakota Pickups Labor Times CFA – Call For Authorization Item R&R A B Bug Shield 0.3 C CD Player, (Main Unit) CD Player, FM Modulator and/or Cable Console Overhead 0.3 1.0 0.3 D E Electrical CFA F Fuse 0.1 G Graphics CFA H I J K L Light, Auxiliary (Fog) Light, Map 0.2 0.2 M N O P Q R Running Board, Fiberglass, each Running Board Bracket 1.0 0.2 S Seat Cover Seat, Arm Rest Seat, Arm Rest Covers Step Tube 1.0 0.2 0.2 0.4 T U V W Wheel 0.
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1997/1998 Chrysler JEEP GRAND CHEROKEE Labor Times CFA - Call For Authorization Item R&R A Air Compressor Antenna, Antenna (Center Mount) Antenna, Antenna (Left Mount) Antenna, TV 0.3 7.7 6.2 6.2 B “B” Pillar Upper Shroud Box, Rear Storage (replace box) Box, Rear Storage (replace components) Brush Guard, Front Brush Guard, Tail Light 0.2 2.2 2.2 1.2 0.
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CFA - Call For Authorization L Light, Fog (PIAA) 0.5 M N Noise Choke CFA O P Panel, Door Front Panel, Door (Side or Rear) Panel Speaker (Rear Wall) 0.3 0.3 0.1 Q R Rear Box Roof Rack 0.5 1.0 S Seat Belt Seat Cover. Front & Rear Seat, Front and Rear W/O Ped Seat, Front and Rear with Ped Speaker Grill Speaker, TV Step Tube Sun Roof Electric Sun Roof Manual Sun Roof Switch 0.4 0.8 0.3 0.6 0.1 0.2 0.5 CFA CFA 0.
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1997/1998 Rear Air and Heat Labor Times CFA - Call For Authorization Item R&R Pressurize, diagnose, leak test, drain, evacuate, charge, recover – Note 1 Cooling system diagnose – Note 1 A/C system diagnose – Note 1 Power Pack – replace (includes diagnose, leak test, drain, etc.
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LWB Full-Size Van Procedures Table of Contents Dodge LWB Low Top 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29.
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1997/1998 Dodge LWB Low Top Carpet 1. Remove all seating. 2. Remove Engine cover. 3. Remove all door step plates. 4. Remove all window sill wood. 5. Remove 2 screws in window frame that were exposed after sill removal. 6. Remove deluxe wall (refer to procedure) if equipped. 7. Remove both rear storage cabinets installed in walls, if equipped. 8. Remove sofa control module. 9. Remove jack and jack handle, remove jack base plate. 10. Remove all seat belt anchor bolts secured at floor. 11.
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Door Panel, Cargo Door, Side (Front) 1. 2. 3. 4. 5. 6. Remove caps from pull handle by unsnapping. Remove exposed screws, remove handle. Remove screws from molded mag rack/ cup holder, if equipped. Remove fold down cup holder screws, if equipped. Remove factory door handle bezel. Grasp edge of door panel at top and pull outward until retainers are free. Continue this motion all around panel to complete process. Door Panel, Cargo Door, Side (Rear) 1. Remove caps from pull handle by unsnapping. 2.
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Seat Belt, Center and Rear 1. 2. 3. 4. 5. Remove screws from valance wood trim, pull out and disconnect plug in connector. Remove valance. Remove wall per procedures. Remove seat belt plastic insert from wall. Remove 2 nuts from seat belt retainer * (Critical items ensure when reinstalling seat belt that these 2 nuts are torqued to 6 to 8 foot lbs.). 6.
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Sofa Motor 1. Remove sofa motor shroud. 2. Remove right side bolt from sofa frame attaching bracket to motor. (This releases bracket). 3. Remove 5/16" nuts from end of sofa motor on both sides. 4. Unplug power wires from control module. 5. Grasp and pull drive cable loose from motor. 6. Remove sofa motor. Sofa Motor Control Module 1. Unplug 2 connectors from module 2. Remove screws from base TV 1. 2. 3. 4. 5. Grasp edges and pull forward. Disconnect RCA cable from video in and audio in (color-coded).
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Wall, Deluxe 1. Open smart block fuse door. Disconnect smart block harness from smart block (3 connectors). Re-position harnesses through cut out in compartment. 2. Remove hidden screws from behind fuse block. 3. Remove screws from windowsill plate and remove. 4. Reach through opening in windowsill and disconnect connector from rear of CD player and/or rear radio (if equipped). 5. Grasp CD player/ rear radio and remove (if equipped). 6.
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Window Ring Driver Side 1. Remove bottom windowsill. 2. Remove valance per procedures. 3. Repeat the above procedure for the 2nd vista bay window. * Note It is critical that the wall is loose at both window-mounting points. 4. At driver door peel back fabric on wall, this will expose screws. Remove screws. 5. Remove driver front factory seat belt shroud. 6. Remove driver center seat belt retainer if removal is for the rear window. 7. Pull bottom of wall away from window ring. 8.
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LWB Full-Size Van Procedures Table of Contents Dodge LWB SPORT Top 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32.
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1997/1998 Dodge LWB Sport Top Valance 1. 2. 3. 4. 5. Remove wood trim. Untuck fabric at front of valance (driver side) and remove hidden screw. Remove shades per procedure. Remove screws located inside wood trim cutout which secures valance to headliner Lower valance, disconnect harness and remove valance. Carpet 1. Remove all seating. 2. Remove Engine cover. 3. Remove all door step plates. 4. Remove all window sill wood. 5. Remove 2 screws in window frame that were exposed after sill removal. 6.
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Cargo Doors Rear 1. Remove door handle bezel (2) screws, passenger side. 2. Grasp edge of door panel at top and pull outward until you feel retainers are free Continue this motion all around panel to complete process. Cargo Door, Side, Front 1. 2. 3. 4. 5. 6. Remove caps from pull handle by unsnapping. Remove exposed screws, remove handle. Remove screws from molded mag rack/ cup holder, if equipped. Remove fold down cup holder screws, if equipped. Remove factory door handle bezel.
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* Note Headboard and backer are loose at this point and will fall if not supported. 13. Remove 4 screws from bottom edge of faceplate backer. 14. Push top of faceplate toward front of van, allow to sit on storage and VCP boxes. 15. Pull rearward on headboard while tilting downward and remove. Headliner 1. 2. 3. 4. 5. 6. 7. 8. Lower sofa to the flat position. Remove center beam (refer to procedure). Remove headboard (refer to headboard removal procedure). Remove valances (refer to procedure).
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Seat Belt, Driver 1. Remove valance from Sport Top Wall (will expose tack screw). 2. Remove retaining bolt. (Critical item seat belt mounting bolt must be torqued when reinstalling 22 to 30 foot pounds). Seat Belt Sofa Lap 1. Peel back seat belt boot cover exposing mounting bolt, remove bolt. 2. Pull seat belt through elastic retaining loop in sofa remove. * (Critical item seat belt mounting bolt must be torqued when reinstalling 22 to 30 foot pounds) Shade Cargo Door, Side And Rear 1.
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Sofa Motor Control Module 1. Unplug 2 connectors from module 2. Remove screws from base TV 1. Remove VCP Faceplate: Remove VCP trim ring. Remove faceplate screws and remove faceplate. 2. Remove Storage Box Faceplate: Open storage compartment door and remove faceplate screws. Remove faceplate. 3. Removal of TV Lower Trim Piece: Remove TV Lower Trim Piece Screws. Remove TV Lower Trim Piece. 4. Remove screws from TV brackets. 5. Grasp TV and pull outward until connections are exposed. 6.
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Wall, Driver 1. Remove 6 exterior screws from upper wall wood trim, pull straight back and disconnect wires. 2. Remove sheer (3 screws at top) lower sheer down and rest on window ledge. 3. Remove screw from seat belt pod tab. 4. Remove 3 upper interior screws from top of Sport Top Wall through opening created with removal of valance trim. 5. Remove 2 tack screws from bottom of Sport Top Wall. Wall, Passenger 1. Remove 4 exterior screws from Upper wall wood trim, pull straight back and disconnect wires. 2.
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8. Lift fabric off from bottom of ring exposing screws, remove screws. Slide ring around to expose all screws in window retainer clamp. 9. Grasp ring and slide upward until top of ring comes out from behind wall at the top. 10. Grasp top and bottom of ring and bend inward toward center of van, pull outward the removal is complete. * Note Caution this ring in step 10 is made of wood and will break if bent to sharply. Window Ring Removal Passenger Side 1. 2. 3. 4. Remove bottom windowsill.
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SWB Full-Size Van Procedures Table of Contents Dodge SWB Low Top 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22.
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1997/1998 Dodge SWB Low Top Carpet 1. 2. 3. 4. 5. 6. 7. 8. 9. Remove all seating. Remove jack and jack handle, remove jack base plate 4 screws. Remove all door step plates. Remove all seat belt anchor bolts secured at floor (refer to seat belt removal procedure). Remove screws holding the bottom of the window shrouds. Remove shade string grommets. Remove TV Console per procedure, if equipped.
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Door Panel, Side Cargo Door, Rear 1. 2. 3. 4. Remove caps from pull handle by unsnapping. Remove 4 exposed screws, remove handle. Remove 4 screws from frame around molded insert. Grasp edge of door panel at top and pull outward until you feel retainers snap out from its retainer. Continue this motion all around panel to complete process. Head Board 1. Remove map lights (2), unsnap cover this exposes 2 screws, remove. Pull down on light and disconnect wiring. 2.
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* (Critical items ensure when reinstalling seat belt that these 2 nuts are torqued to 6 to 8 foot lbs.). 3. Pull back seat belt boot located on floor which will expose seat belt anchor bolt, remove * (Critical items ensure when reinstalling seat belt anchor bolt that it is torqued to 22 to 28 foot lbs.). Shade Removal 1. Remove screws attaching shade to top of window. 2. Remove shade string grommet located at bottom of window. Shroud Cargo Doors, Rear Cargo Doors 1.
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Soffit, Driver Side 1. Remove shade (see procedure). 2. Remove the exposed screws. 3. Remove the Map lights cover and remove exposed screws. Lower light and disconnect. 4. Untuck the fabric at the front of the soffit to expose the hidden screw. Remove screw. 5. Pull the top of the soffit to release the top from the J-channel. 6. Remove the seat belt retainer bolt and thread the seat belt through the seat belt cutout. 7. Remove the exposed screws. TV Console 1. Grasp edges of TV, pull out and disconnect. 2.
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Torque Specifications 1. 2. 3. 4. 5. 6. 7. 8. 9.
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SWB Full-Size Van Procedures Table of Contents Dodge SWB SPORT Top 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26.
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1997/1998 Dodge SWB Sport Top Carpet 1. 2. 3. 4. 5. 6. 7. 8. Remove all seating. Remove jack and jack handle, remove jack base plate 4 screws. Remove all door step plates. Remove all seat belt anchor bolts secured at floor (refer to seat belt removal procedure). Remove lower window shrouds screws. Remove shade string grommets. Remove engine cover by removing the screws located in the upper storage compartment and the clips located on the sides of the engine cover.
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Door Panel, Side Cargo Door, Rear 1. 2. 3. 4. Remove caps from pull handle by unsnapping. Remove 4 exposed screws, remove handle. Remove 4 screws from frame around molded insert. Grasp edge of door panel at top and pull outward until you feel retainers snap out from its retainer. Continue this motion all around panel to complete process. Face Plate 1. 2. 3. 4. 5. 6. 7. 8. Remove TV (see procedure). Remove VCP (see procedure). Remove screws from bottom of faceplate.
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Seat Belts, Mid Seats And Sofa 1. Drop the top of the Soffits by doing the following (left or right side): Remove Upper sport top wall wood trim (either side). Untuck the fabric at the front and rear of the driver’s side soffit and remove the exposed screw. Pull the top of the soffit to release the top from the j-rail. Remove the soffit over the passenger’s side cargo doors by untucking the fabric at the front of the soffit and remove the exposed screw.
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Soffit, Passenger, Rear 1. Remove window shades per procedures. 2. Remove front soffit. 3. Remove Map light cover and remove exposed screws. Lower light and disconnect harness. 4. Expose hidden screw on the front and rear of soffit by untucking fabric to expose screw, remove screw. 5. Remove upper sport top wall wood trim. 6. Gently pull at the top of the soffit to remove soffit from J-channel. 7. Remove all exposed screws and lower soffit. Soffit, Driver 1.
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Wall, Sport Top, Upper 1. Remove soffit (refer to soffit removal procedure). 2. Remove rear box. 3. Tilt bottom outward to access L brackets, remove screws from brackets. 4. Support and lower upper sport top wall. Window, Vista Bay * Note This is a 2-person operation. 1. Remove window shroud (per procedures). 2. Remove all screws around the perimeter of the metal window frame. 3. Exit vehicle and go to outside of window and grasp at the top and bottom, pull outward and set down. Torque Specifications 1.
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Table of Contents Caravan/ Voyager Procedures 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15.
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1997/1998 Dodge/ Plymouth Caravan / Voyager Center Beam 1. 2. 3. 4. Remove 6 screws from beam. Lower down. Disconnect mate-n-lock for reading lights (2 sets). Disconnect wiring for indirect light 2 wires. CD 1. Remove faceplate (refer to faceplate removal procedure). 2. Remove screws from top of CD attaching it to backer. 3. Disconnect plug in connector. Cooler 1. 2. 3. 4. Remove lid. Lift cooler out of frame. Remove screws from exposed brackets. Lift frame, up and out.
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Headliner 1. 2. 3. 4. Remove faceplate (refer to faceplate removal procedure). Remove both Sport Top Walls (refer to Wall, Sport Top removal procedure). Remove rear box (refer to rear box removal procedure). Remove center light beam (refer to Center Beam removal procedure) exposes hidden screws. 5. Remove screws from headliner. 6. Lower rear of headliner slide to the rear and out. Indirect Lighting, Sport Top Wall 1. 2. 3. 4. Remove Game ready, if equipped. Remove 4 external screws from frame.
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VCP 1. Remove faceplate (refer to faceplate removal procedure) this will expose 2 L brackets for VCP. 2. Remove screws from brackets, pull straight back and out. 3. Disconnect all wiring. Wall, Sport Top 1. Remove faceplate (refer to faceplate removal procedure). 2. Grasp fabric located at top of driver or passenger sliding door rail and factory door gimp, pull downward until loose this will expose screws, remove screws. 3.
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Table of Contents Ram and Dakota Pickup Procedures 1. 2. 3.
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Ram and Dakota Pickup Dash Trim Wood Removal (With Or Without Metal Fasteners) Items Required: 1 inch rigid putty knife Soft clean cloth “Tape residue remover” Rubbing Alcohol Screwdriver, Phillips, medium (screw on kit only) Removal Procedure * Note Removal of a taped on unit is difficult due to the high adhesive strength of products used by our supplier. In most cases, items will be severely damaged by removal. 1. Remove all screws or fasteners (if applicable) to the dash kit item. 2.
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* * * Notes to Installation: Think through the installation to determine piece position. The item may show some packing mark(s) when removed from the package. DO NOT BECOME ALARMED, as they will disappear with the warm air in the vehicle. All auto manufacturers apply silicon to various interior components to forestall cracking from cold and heat. The silicon base must be removed for tape backed product adherence. In vehicle production, manufacturers allow different tolerances for various components.
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5. NOTE: for additional adhesion a thin coat of 3-M 4298 may be applied to mounting area. Adhesive promoter seals the surface and increases adhesion. Promoter is generally used for critical areas such as bends where additional adhesion may be required or desirable. WARNING, adhesive promoter may cause damage or discoloration to dash. Care must be taken to avoid application of promoter to any surface, which will not be covered.
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* NOTE Extreme care must be taken when installing screws to prevent slipping of the driver and damage to the finished surface to the product. If possible, position a thin hard plastic guard in area of screw hole to absorb a possible slipped driver point impact. 3. Drive screw with minimum required pressure to start. Continue to tighten screw until bottom of screw head contacts the material being installed.
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Table of Contents Jeep Procedures 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20.
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Jeep Procedures Air Compressor 1. Remove attachment screws. 2. Remove air compressor, disconnect wire harness. CD Player 1. Remove rear storage box 2. Remove screws from CD mounting bracket and slide CD player from the back of the rear box.
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Dash Trim Wood Installation Of Tape Backed And Screw Fastened Items Items Required: Screwdriver, Phillips size #0 Rubbing Alcohol Hair dryer, 2 speed or Heat gun, 2 speedSuper Glue Gel (optional) 4298 3-M Adhesive Promoter Super Glue Gel Remover (Optional) Soft clean cloth #2 Pencil Gloss Black Paint Pen (Testor’s Or Equivalent) * Notes to Installation: * * Think through the installation to determine piece position. The item may show some packing mark(s) when removed from the package.
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INSTALLATION PROCEDURE: 1. Dry mount part(s) to verify proper fit. * Note Perform the following step (Step #2) Only if item requires bending and is not “hardboard”. 2. Heat and shape the piece into the same contours as mounting area for dry fit. DO NOT BEND BACK AND FORTH. 3. Using a pencil, outline where the piece will fit. Doing this step will establish reference points for a perfect fit. 4. Place a clean cloth on your finger and work mounting area(s) clean with household rubbing alcohol.
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METAL FASTENERS: 1. Screws are used in a variety of products and applications include items that are both taped and fastened with screws. Due to the extensive variety of materials, conditions and product conditions and construction methods, torque values are not established for screw on installations. * NOTE If item is combination screw and tape on, mount item as directed for tape on prior to installing screws. 2. Carefully locate and pre-drill all screw holes using 1/16 (.0625) dia, drill bit.
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Rear storage box 1. 2. 3. 4. 5. 6. Remove screws from top tray wood trim. Remove screws from plastic tray. Lift tray off the rear box. Remove air compressor, per procedures. Remove screws from rear storage box to the floor. Remove screw from box to the wall. Slide rear box from wall and disconnect CD harness and VCP harness. Roof rack 1. Remove the bolts from all roof rack arms. 2. Remove roof rack bolts from the sport top. 3. Remove roof rack from the sport top. Sun roof (electric & manual) 1.
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CD remote 1. Remove front overhead console per procedure. 2. Disconnect FM Modulator. 3. Remove remote from velcro and guide remote through opening. FM Modulator 1. Remove headliner per procedures. 2. Remove screws. Noise Choke 1. Remove headliner per procedures. 2. Remove screws. Fuse Block 1. Lift bottom of left rear seat cushion. 2. Remove screws. VCP 1. Remove rear storage box per procedures. 2. Remove screw from the VCP mounting brackets and slide VCP out from the back of the rear box.
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Table of Contents Electrical Schematics 1. 2. 3. 4. 5.
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CHASIS MANUFACTURER: VEHICLE TYPE: FORD, GM, DODGE FULL SIZE VAN COMPLETED VEHICLE DESCRIPTION: MODEL YEAR: 1997 CKT.
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CHASIS MANUFACTURER: VEHICLE TYPE: FORD, GM, DODGE FULL SIZE VAN COMPLETED VEHICLE DESCRIPTION: MODEL YEAR: 1997 CKT. # 19 20 21 CIRCUIT ITEMS GAME READY TELEVISION VCP GUAGE 18 TEW 18 TEW 18 TEW W IRE COLOR PURPLE, BLACK PURPLE, BLACK PURPLE, BLACK POWER ACTUAL SOURCE AMPS IGNITION IGNITION IGNITION .4 AMP 2.95 AMP 1.0 AMP TOTAL 4.35 AMP SE TV/VCP OPTION HARNESS PART #: 15522035 72 FUSE SIZE 7.
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CHASIS MANUFACTURER: VEHICLE TYPE: FORD, GM, DODGE FULL SIZE VAN MODEL YEAR: COMPLETED VEHICLE DESCRIPTION: 1997 CKT. # 1 2 3 CIRCUIT ITEMS SOFA OPT. H-UP SOFA MOTOR SOFA SWITCH SE LOW/HIGH TOP GUAGE 12 TEW 12,18 TEW 18 TEW W IR E C O L O R RED/WHITE RED/WHITE,BLUE,BLACK BLUE, BLACK POWER ACTUAL SOURCE AMPS AUTO-NET 110 BATTERY ELEC SOFA CONTROLLER -12.5 AMP 0 TOTAL 12.
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CHASIS MANUFACTURER: VEHICLE TYPE: FORD, GM, DODGE FULL SIZE VAN MODEL YEAR: COMPLETED VEHICLE DESCRIPTION: 1997 CKT. # UNIVERSAL LE/LX BASE HARNESS CIRCUIT ITEMS GUAGE W IRE COLOR POWER ACTUAL SOURCE AMPS FUSE SIZE 1 ELECTRONIC FUSE BLOCK BATTERY/IGNITION -- 2 FLASHLIGHT 18 TEW ORANGE IGNITION 0.17 AMP 3 REAR RADIO TAP 18 TEW ORANGE, RED IGNITION/BATTERY -- 15/10 AMP 4 TV/VCP TAP 18 TEW PURPLE IGNITION -- 7.5 AMP 5 CELLULAR PHONE 18 TEW RED BATTERY 0.
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CHASIS MANUFACTURER: VEHICLE TYPE: DODGE CARAVAN/VOYAGER MODEL YEAR: COMPLETED VEHICLE DESCRIPTION: 1997 CKT.
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CHASIS MANUFACTURER: VEHICLE TYPE: FORD, GM, DODGE PICK-UP MODEL YEAR: COMPLETED VEHICLE DESCRIPTION: 1997 CKT. # CIRCUIT ITEMS GUAGE W IRE COLOR POWER SOURCE ACTUAL AMPS FUSE SIZE 1 POWER TAP/FUES BLOCK 18, 14 TEW 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 SUN ROOF CONNECTION LOWER CONSOLE POWR REAR SLIDER TAP AIR DAM SWITCH POWER BRUSH GUARD SWITCH REAR SLIDER SWITCH CB HOOK-UP CONSOLE SWITCH OPT. CELLULAR PHONE CB HOOK-UP (OPT.
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Key # Item Color 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Power up Overhead Switch CD Remote Off Road Light Switch Headphone Station Power Sunroof Switch TV Sunroof, Power Game Ready Switch Map Lights CD Player Air Compressor VCP 12 V Outlet Speaker, TV Factory Antenna Fog Lights Amplifier Fuse Holder RED ORG/WHT, BLK, ORN/GRN, YELL/RED, VIO/WHT MANF SUPPLIED WHT/BLK, WHT, BLK YELL/BLK, YELL/RED ORN, ORN/BLK, BLK, ORN YELL/BLK, BLK/WHT, VIO, YELL/RED ORN, ORN/BLK, BLK, ORN BLK, VIO PINK, YELL, G
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CHASIS MANUFACTURER: VEHICLE TYPE: FORD, GM, DODGE FULL SIZE VAN MODEL YEAR: COMPLETED VEHICLE DESCRIPTION: 1997 CKT.
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Table of Contents Electrical Trouble Shooting Guide INTELLITEC Smart Fuse Block IPX (LX) --------------------------------------- 82 INTELLITEC Smart Fuse Block Plus (LE) -------------------------------------- 89 INTELLITEC Sofa Control module Model 200 --------------------------------- 96 ESI Auto-Net 440 Load Manager-------------------------------------------------- 99 ESI Auto-Net 230 DUAL SOFA CONTROLLER ------------------------------ 102 81
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Trouble Shooting Guide Electrical Smart Fuse Block IPX (LX) Note: The Smart Fuse Block IPX is a centralized power switching, fusing, and distribution center. Power from both the ignition and battery is fed into the block. The power of the battery is available at this box. Inadvertent shorts at this box could result in damage and/or injury. Only a qualified Service Technician should do all servicing of this box. Tools Required Low current Test Light Accurate Voltmeter (digital read-out preferred).
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Automatic OFF with the Ignition: The interior lights and TV/VCP turn off when the ignition switch is turned off. Load Operation Without Keys Allows the interior lights and TV/VCP to operate without the insecurity of having the key in the ignition. Automatic Timed OFF Function When the loads are operated with the ignition off, they will be automatically shut off 20 minutes after they are turned on with a charged battery. If the battery is low, the loads will turn off in 2 minutes.
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The Switched Outputs are each switched by relays in the Block. Four of these circuits are operated by the push button switches and turned off when the ignition goes off and by a twenty-minute timer. An opening of a door or ignition resets this timer. The ignition holds the timer in reset, so these outputs will stay on all the time the ignition is on. These outputs will all be shut off when the ignition is turned off. If they are turned on after the ignition is turned off, they remain on for twenty minutes.
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Courtesy Lights When the doors are opened, Lights 1, Lights 2, and Courtesy Lights circuits are turned on. This function is operated by a timer that keeps the lights on while the doors are opened and for up to 12 seconds after they are closed. If the ignition is turned on during this 12 seconds, the Courtesy Lights go out immediately. The timer gets its signal from the OEM dome light circuit. The dome light circuit is brought into the module via a two-pin plug, J2.
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J4 - 4 pin in-line Mate-N-Lok Mating housing AMP 1-480702-0 Pin 1 2 3 4 Function Rear Fan Power Spare Ignition Lights 3 output TV/ VCP Fuse F8 F9 F7 F6 J5 - Pins in-line Mate-N-Lok Mating housing AMP 1-480763-0 Pin 1 2 3 4 5 Function Spare Battery Lights 2 Output Lights 1 Output Courtesy Lights Output Spare Battery Fuse F5 F4 F3 F2 F1 J6 - .
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Switched Outputs The switched outputs should operate each time a button is pressed, whether the ignition is on or off. To check their operation, press a button while listening to the relays in the Smart Fuse Block IPX to click. The Relays will operate even if the associated fuses are opened. Power for these circuits comes from the OEM battery circuit. If the relays do not operate, check for the presence of battery voltage at the module before going further.
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1 2 3 4 FUSES The fuses used are standard, plastic "ATO", blade (automotive) type. There are 10 positions for the fuses in the module. Circuit Spare Battery Courtesy Lights Lights 1 Lights 2 Spare Battery TV/VCP Lights 3 Spare Ignition (Rear Fan) Spare Ignition Panel Back Lighting F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 Fuse Size 20 Amp 7.5 Amp 7.5 Amp 7.5 Amp 10 Amp 7.5 Amp 7.
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Smart Fuse Block Plus (LE) Note The Smart Fuse Block Plus is a centralized power switching, fusing, and distribution center. Power from both the ignition and battery is fed into the block. The power of the battery is available at this box. Inadvertent shorts at this box could result in damage and/or injury. Only a qualified Service Technician should do all servicing of this box.
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Automatic OFF with the Ignition The interior lights and TV/VCP turn off when the ignition switch is turned off. Load Operation Without Keys Allows the interior lights and TV/VCP to operate without the insecurity of having the key in the ignition. Automatic Timed OFF Function When the loads are operated with the ignition off, they will be automatically shut off 20 minutes after they are turned on with a charged battery. If the battery is low, the loads will turn off in 2 minutes.
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The door pin switches control the Courtesy Light output. This output will be on, when the doors are opened and for 12 seconds after they are closed. This output is intended to be used to feed lights such as step well lights that can only be turned on by the doors being opened or the headlight switch mounted courtesy light switch. Light circuits 1 and 2 also are controlled by the door pin switches and these lights will also be on when the courtesy lights are on.
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The timer receives it’s impute from the OEM dome light circuit. The dome light circuit is brought into the module via a two-pin plug, J2. When the door is opened, 12 volts appear between these two pins. (The circuitry will accept either polarity of voltage at this plug.) When the Smart Fuse Block senses 12 volts Plus, it turns on the Courtesy Light Function. When the doors are all closed, the Courtesy Light timer begins to run, holding the lights on for 12 seconds.
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J4 - 4 pin in-line Mate-N-Lok Mating housing AMP 1-480702-0 Pin 1 2 3 4 Function Rear Fan Power Spare Ignition Lights 3 output TV/ VCP Fuse F8 F9 F7 F6 J5 - Pins in-line Mate-N-Lok Mating housing AMP 1-480763-0 Pin 1 2 3 4 5 Function Fuse F5 F4 F3 F2 F1 Spare Battery Lights 2 Output Lights 1 Output Courtesy Lights Output Spare Battery J6 - .
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Switched Outputs The switched outputs should operate each time a button is pressed, whether the ignition is on or off. To check their operation, press a button while listening to the relays in the Smart Fuse Block Plus. The Relays will operate even if the associated fuses are opened. Power for these circuits comes from the OEM battery circuit. If the relays do not operate, check for the presence of battery voltage at the module before going further. Each of the four-switched circuits is fused individually.
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FUSES J4 - 4 pin in-line Mate-N-Lock Mating housing AMP 1-480702-0 The fuses used are standard, plastic "ATO", blade (automotive) type. Pin 1 2 3 4 There are 10 positions for the fuses in the module. The 10 fuses and their sizes are as listed: Circuit Fuse Number Spare Battery Courtesy Lights Lights 1 Lights 2 Spare Battery TV/VCP Lights 3 Spare Ignition (Rear Fan) Spare Ignition Panel Back Lighting F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 Fuse Size 20 Amp 7.5 Amp 7.5 Amp 7.5 Amp 10 Amp 7.5 Amp 7.
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Sofa Control Module Model 200 Note: The MONOPLEX sofa control is a centralized power switching controller used to operate a four way, slide-recline power sofa. Power from the battery of the vehicle is fed to this control. Inadvertent shorts at this box could result in damage and/or injury. Only a qualified Service Technician should do all servicing of this box.
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How it Works The MONOPLEX Sofa Control utilizes relay switching to control the power to the two sofa motors. To limit the amount of current of current drawn, only one motor is allowed to operate at any given time. When the unit is at rest, all the motor leads are connected to ground. To operate a sofa motor, 12 volts are applied to the desired motor by the controller. To prevent damaging the motors or opening of the fuse or circuit breaker, the controller senses the current drawn by the motors.
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Pins and Function Pin J1 J2 J3 J4 J5 J6 J7 Function +12 volt power impute Slide motor common Recline Motor Common Recline Motor + Slide Motor + Ground MPX bus 98
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ESI AUTO-NET 440 LOAD MANAGER Operation Your Mark III Conversion Vehicle may be equipped with an Auto-Net 440 Load manager. The Auto-Net 440 distributes the battery voltage to the power front seats and rear sofa. The purpose of the Auto-Net 440 is to limit the use of the power seats and rear sofa to one operation at a time. By limiting the usage, there will be a reduction in current drawn from the battery.
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Load C - The power output to be connected to the rear sofa controller. Ground - The ground for the Auto-Net 440 ONLY. This terminal is not designed as ground for the motors of the power seats. A wire with a ring terminal is included and can be used as the ground for the Auto-Net 440. If the spade terminal is used instead of the wire/ring terminal, the wire/ring should be cut and discarded. SERVICE Tools Required: VoltMeter, Two (2) #1156 lamps connected in parallel.
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ADVANCED TROUBLESHOOTING The AUTO-NET 440 requires a minimum current draw of 2 Amps on the LOAD pins in order for it to switch off the other circuits. To verify the Auto-Net 440 is functioning correctly, two #1156 lamps can be parallel to simulate the required current draw. The following conditions will occur when the lamp is connected between vehicle ground and each LOAD pin: LOAD connected to LOAD A - lamp will not light no voltage present on LOAD B or LOAD C.
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ESI Auto-Net 230 Dual Sofa Controller Your Mark III Conversion vehicle may be equipped with a power slide and recline sofa. An Auto-Net 230 interprets the overhead and rear switches and moves the sofa in the proper direction. The Auto-Net 230 performs the recline up and down along with the slide forward and back. Only one motion can occur at a given time. The Auto-Net 230 provides four directions of travel from a two-direction switch.
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Installation The Auto-Net 230 utilizes two (2) AMP Mate-n-Lok connectors for connection to the sofa power, and switches. The three- (3) pin connector has the following usage: Pin 1 - Vehicle ground (supplies groundside for motor) Pin 2 - Switch output Pin 3 - Fused battery input The four- (4) pin connector has the following usage: Pin 1 - Motor BPin 2 - Motor APin 3 - Motor A+ Pin 4 - Motor B+ A fused battery input capable of sourceing 30 Amps is connected to the battery Input of the Auto-Net 230.
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Service Tools required: Voltmeter Problem: All directions of sofa are non-functional. Troubleshooting: Measure for 11.0 - 14.5 volts between pin 1 and 3 of the three-pin connector. If no voltage is measured, check fuses at fuse block or check for bad wiring. If voltage is present, measure voltage at pin 2 of three-pin connector. The voltage should be approximately 12 volts with no switch closure. When the switch is closed, the voltage should drop to 3 - 6 volts in one direction of the switch and 0.
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Graphics Trouble Shooting Guide 1. 2. 3. 4. 5. 6. 7. 8. 9.
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Trouble Shooting Guide Graphics General Information General Requirements * IMPORTANT: The following information should be carefully reviewed before proceeding: • • • • • Tools • • • • Plastic Applicator, PA-1 (Blue or Gold)* Masking Tape Felt Block Applicator** Low Friction Sleeve, SA-1* (For certain applications, such as unpremashed screen-printed Graphics, use a low friction sleeve on the plastic applicator to minimize the possibility of surface scratching).
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Application Procedure Key Points 1. Make sure the surface temperatures are between the minimum and maximum specified. 2. Air surface temperatures should be between the minimum and maximum specified. 3. Position the stripe to the vehicle. Use one of the following methods: • For large pieces or stripes position and hold the graphics on the vehicle. Apply masking tape to position and hold the graphics on the vehicle. Apply a masking tape hinge to the piece to further stabilize it to the vehicle.
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Cleaning Procedure 1. Wash the marking with a soft brush, rag, or sponge using a detergent, which satisfies the above requirements such as Dreft, Vel or Surf. Wash thoroughly from the top down. Avoid abrading the surface by unnecessary scrubbing. Once suds have been applied, keep a steady stream of water flowing on the surface to wash away any dirt particles. 2. Rinse the entire surface with clean water. Allow to drain dry. 3.
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Table of Contents Custom Wheels and Tires Trouble Shooting Guide 1. 2. 3.
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Troubling Shooting Guide Custom Wheels and Tires * Warning Vehicles equipped with aluminum wheels need to be maintained to proper lug torque. Upon initial installation, lug nuts must be torqued. After the first 50 miles, lug nuts must be retorqued per the torque specification chart. This procedure must be repeated whenever the wheel is removed from the vehicle. Load Ratings of Wheels Wheel load ratings are based on the vehicle weight that each wheel is capable of safely carrying.
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* Warning Do not allow the lug nut to bottom out on the stud shoulder or on the mounting surface, this is an extremely dangerous and unsafe condition, as the torque of the lug nut is not actually being applied to the wheel. 1. Lug nuts should be tightened in a criss-cross (star) pattern to insure uniform pressure and alignment. 2. The use of impact wrenches is not recommended due to the possibility of irregular tightening, thread stripping or inaccurate torque.
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Table of Contents Rear Air Auxiliary Unit Trouble Shooting Guide 1. 2. 3. 4. 5. 6. 7. 8. 9. 10.
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Table of Contents Pickup Rear Sliding Window Trouble Shooting Guide 1. 2. 3. 4. 5. 6. 7. 8. 9.
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Trouble Shooting Guide Rear Slider Window With this troubleshooting guide a technician’s responsibility is to: 1. Determine if there is power to the motor so it operates both directions (check fuse and switch if there is no power) 2. Check the upper and lower channels the glass slides in for obstructions, or pinching the upper track (trim interference). The track is easily removed to check operation. 3. Replace a drive system and/or upper track to repair a malfunctioning window. 4.
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Micro Drive Retrofit Procedure For Power Drive * Note These procedures are for installing a micro drive replacement drive on a window manufactured with the older drive. Before 9/94 * Note To replace a drive unit, you need rear view mirror adhesive (Loctite No. 11067) and alcohol to clean the bonding surfaces properly. * Note Before replacing - have you checked for power? Check connections at the motor, switch, ground and check 20amp fuse. * Note Inspect upper track for interference from interior trim.
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Powerslider Upper Glass Track * Note To determine if the upper track is defective, remove the track and run the window. If it does not operate normally there is another problem. * Note This procedure does not require window removal * Note If you replace the upper track on an EPS880 Chevy/GMC, or EPS950 Ford glue in Powerslider, make sure the interior trim does not push against the upper track. This will collapse the track and can damage the drive unit.
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Sealant Leaks Encapsulated Windows You can seal the entire window by masking off the window frame and body, and applying a thin bead of sealant there. Smooth with a wet finger and remove tape for a clean finish. (Recommend black silicone). Leaking urethane sealant may have been applied incorrectly, or “blown out” by slamming doors when still wet. Interior trim. May have to be pulled back or loosened to locate and repair leak. Locate leak and fill hole from inside with urethane or silicone.
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Table of Contents Custom Security Systems Trouble Shooting Guide 1.
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Trouble Shooting Guide For Mark III Custom Security Systems By Rostra Voltmeter Positive Pin #1 Gray Wire Pin #15 Negative * NOTE: Connect negative lead to chassis ground PIN # FUNCTION CORRECT VOLT/ OHM READING 1 Valet Switch Position 1 - Very low (near zero) ohm reading - indicates continuity to ground Position 2 - Infinite ohm reading - indicates open to ground 2 Door Pin Switch 3 Automatic Door Lock 4 Accessory Power 7 8 Ground Door Lock 9 Door Unlock 10 11 Constant 12 Volts Horn
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Table of Contents Running Boards 1.
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Running Board Removal/installation Removal Remove self-tapping screws that secure fender flare to body. Remove fender flare. Remove self-tapping screws that secure running board to body. Remove step treads PAL nuts. Remove step tread and running board. Remove excess tape from body and clean running board and fender flare surfaces with alcohol. Note: Do not remove the metal support brackets from the frame. This is a critical alignment area. Only remove the running boards from the support brackets.
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Position running board on support bracket ensuring a tight fit to van body. Install step tread ensuring the pegs fit correctly through holes in both running board and supports bracket. Secure step thread with 3/16” PAL nuts. Drill through holes in front running board section using self-tapping screws. Ensure running board is mounted flush to rocker panel.
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Drill through holes in rear running board section using self-tapping screws. Ensure running board is mounted flush to rocker panel. Check alignment of running board then peel away red plastic backing and attach running board to side of vehicle. Position front and/or rear wheel flare on wheel well and attach by drilling through flare with self-tapping screws. Ensure fender flare is mounted flush to body panel.
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1997/1998 Parts Manual Version 97/98.1.0.
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1997/1998 Chrysler Parts Manual Table of Contents A/C Blower Assembly ------------------------------------------------------------------------ 127 A/C Blower Seal ------------------------------------------------------------------------------- 130 A/C Evaporator/ Heater Core -------------------------------------------------------------- 127 A/C Expansion Valve------------------------------------------------------------------------- 127 A/C Lines and Heater Hose -----------------------------------------------
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Door Panel, Rear Cargo, B-Van ----------------------------------------------------------- 25 Door Panel, Rear Cargo, B-Van ----------------------------------------------------------- 33 Door Panel, Side Cargo, B-Van ----------------------------------------------------------- 24 Door Panel, Side Cargo, B-Van ----------------------------------------------------------- 25 Door Panel, Side Cargo, B-Van ----------------------------------------------------------- 26 Door Panel, Side Cargo, B-Van -----------------
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Speaker Switch Module, IPX, With Mute ------------------------------------------------ 67 Speaker Switch Module, MPX ------------------------------------------------------------- 68 Speaker, 4” X 6”, OEM----------------------------------------------------------------------- 69 Speaker, 5.
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Window Louver, Pickup---------------------------------------------------------------------- 123 Window Sill ------------------------------------------------------------------------------------- 126 Window, Rear Slider, Motor, Pickup ------------------------------------------------------ 123 Window, Rear Slider, Pickup --------------------------------------------------------------- 123 Window, Vista Bay---------------------------------------------------------------------------- 106 Window, Vista Bay, Handle-
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Model - Item No. - Part Description Cupholder, flip out FAWN 6 Part No.
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Model All Item No. - Part Description A/C Vent 7 Part No.
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Model All Item No. - Part Description Air Compressor – 12V 8 Part No.
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Model All Item No. - Part Description Alarm Transmitter 9 Part No.
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Model Astro Item No. - Part Description Auto-Net 230 Dual Sofa Controller 10 Part No.
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Model Astro Item No. - Part Description Auto-Net 440 Load Manager 11 Part No.
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Model LX Item No. - Part Description Center Beam Molded, LX Model, Full Size Van 12 Part No.
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Model SE Item No. - LE - Part Description Center beam molded, SE model without rear air – satin finish Center beam molded, LE model without rear air – gloss finish 13 Part No.
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Model Dodge SWB Item No. - Part Description Center Beam Dodge SWB Sport Top and Low Top Without Rear Air 14 Part No.
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Model All Item No. - Part Description CD player Blaupunkt main unit #CDRF6ir 15 Part No.
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1 2 Model All All Item No. 1 2 Part Description CD Player Cartridge CD Player Wireless Remote 16 Part No.
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Model All Item No. - Part Description CD Player Wired Remote 17 Part No.
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Model All Item No. - Part Description CD Player FM Modulator 18 Part No.
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Model B-Van Item No. - Part Description Thermotronics Cupholder 19 Part No.
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Model All Item No. - Part Description Cupholder, folding 20 Part No.
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Model - Item No. - Part Description DC Outlet 21 Part No.
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Model B-Van Item No. - Part Description Dodge Door Panel 22 Part No.
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Model B-Van Item No. - Part Description Dodge Door Panel 23 Part No.
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Model B-Van Item No. - Part Description Dodge Door Panel 24 Part No.
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Model B-Van Item No. - Part Description Dodge Door Panel 25 Part No.
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Model B-Van Item No. - Part Description Dodge Door Panel 26 Part No.
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Model B-Van Item No. - Part Description Dodge Door Panel 27 Part No.
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Model B-Van Item No. - Part Description Dodge Door Panel 28 Part No.
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Model B-Van Item No. - Part Description Dodge Door Panel 29 Part No.
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Model B-Van Item No. - Part Description Dodge door panel 30 Part No.
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Model B-Van Item No. - Part Description Dodge Door Panel 31 Part No.
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Model B-Van Item No. - Part Description Dodge Door Panel 32 Part No.
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Model B-Van Item No. - Part Description Dodge Door Panel 33 Part No.
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Model B-Van Item No. - Part Description Dodge Door Panel 34 Part No.
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2 1 Model G-Van Item No. 1 G-Van 1 Part Description Trim Ring, Deluxe Wall (Radio/CD Player) Switch, Mute, Speaker 35 Part No.
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Model Pickup Item No. - Part Description Floor Console 36 Part No.
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Model All Item No. - Part Description Fire Extinguisher 37 Part No.
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1 2 6 7 5 3 4 Model SE SE SE SE SE SE SE Item No. 1 2 3 4 5 6 7 Part Description Faceplate Right Side Satin Finish Faceplate Left Side, Satin Finish TV Piece Lower, Satin Finish TV Piece, Right, Satin Finish TV Piece, Left, Satin Finish VCP Trim Ring, Satin Finish Storage Compartment Door, Satin Finish Part No. 13761857 13761855 13761874 13761872 13761872 13761876 13761452 Quantity 1 1 1 1 1 1 1 Model LE/LX LE/LX LE/LX LE/LX LE/LX LE/LX LE/LX Item No.
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1 2 Model B-Van B-Van B-Van Item No. 1 2 Part Description Front Pedestal, Electric Upper Shroud Lower Shroud 39 Part No.
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1 2 Model All All Item No. 1 2 Part Description Grab Handle CS Clothes hanger, fold down CS 40 Part No.
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Model All Item No. - Part Description Map/reading Light, Double Lens CS 41 Part No.
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Model All Item No. - Part Description Map/reading Light, Single Lens CS 42 Part No.
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Model B-Van Item No. - Part Description Pedestal, Mid Position 43 Part No.
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Model B-Van Item No. - Part Description Pedestal Shroud 44 Part No.
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Model All Item No. - Part Description Portable Phone Antenna kit 45 Part No.
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Model All Item No. - Part Description Portable Phone Floor adapter 46 Part No.
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Model Pickup Item No. - Part Description Pickup Overhead Console 47 Part No.
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Model T-300 Pickup Item No. - Part Description T-300 Pickup Overhead Console 48 Part No.
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Model B-Van B-Van Item No. - Part Description Running Board Aluminum - LWB Running Board Aluminum - SWB 49 Part No.
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Model All Item No. 1 Part Description Rear Radio – Power Acoustic #PA860 50 Part No.
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Model B-Van Item No. - Part Description Rear Storage Compartment Door 51 Part No.
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Model B-Van Item No. - Part Description Seat Belt Retractor 52 Part No.
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Model All Item No. - Part Description Seat Belt Sofa Mid Position 53 Part No.
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Model All Item No. - Part Description Front and Mid Seat 54 Part No.
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Model B-Van Item No. - Part Description Seat Pedestal Sliders 55 Part No.
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Model - Item No. - Part Description Seat Belt, Receiver/ Receptacle 56 Part No.
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Model All Item No. - Part Description Smart Fuse Block IPX 57 Part No.
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Model All Item No. - Part Description Smart Fuse Block PLUS 58 Part No.
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Model All Item No. - Part Description Cargo Door Shade 59 Part No.
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Model All Item No. - Part Description Shade, Vista Bay Window 60 Part No.
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Model All Item No. - Part Description Shroud, Cargo door 61 Part No.
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Model All Item No. - Part Description Sofa Motor, Single (Up/Down) 62 Part No.
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Model All Item No. - Part Description Sofa Motor, Three (Up/Down, Forward, Rearward) 63 Part No.
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Model All Item No. - Part Description Sofa Control Module, Model 200 64 Part No.
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Model All Item No. - Part Description Sofa, Full Size Van, Rear View 65 Part No.
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Model All Item No. - Part Description Sofa, Full Size Van, Front View 66 Part No.
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Model All Item No. - Part Description IPX Speaker Switch w/Mute 67 Part No.
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Model All Item No. - Part Description MPX Speaker switch Module 68 Part No.
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Model All Item No. - Part Description 4” x 6” OEM Speaker 69 Part No.
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Model All Item No. - Part Description 4” TV Speaker 70 Part No.
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Model All Item No. - Part Description Speaker grill, 4” X 6” 71 Part No.
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Model All Item No. - Part Description 6” X 9” Speaker Grill 72 Part No.
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Model All Item No. - Part Description 6” SOFARE Speaker Grill 73 Part No.
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Model All Item No. - Part Description 4” TV Speaker grill 74 Part No.
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Model All Item No. - Part Description 5.25” Speaker Grill (Blaupunkt) 75 Part No.
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Model All Item No. - Part Description 5.25” Speaker (Blaupunkt) 76 Part No.
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Model All Item No. - Part Description SOFARE Dual Cone Speaker 77 Part No.
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Model All Item No. - Part Description SOFFARE Woofer Speaker 78 Part No.
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Model T-300 Pickup T-300 Pickup T-300 Pickup Item No. - Part Description Step Tube, Ext Cab 4X4, Set Step Tube, Std Cab 4X4, Driver Side Step Tube, Std Cab 4X4, Passenger Side 79 Part No.
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Model All Item No. - Part Description Switch Plate, Head Phone Jack, TV and Rear Radio 80 Part No.
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Model All Item No. - Part Description Switch Plate, Mood/ Reading/ Speaker – Mute/radio 81 Part No.
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Model All Item No. - Part Description Switch Plate, Mood/ Reading/ Sofa/ Speaker – Mute/Radio 82 Part No.
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Model All Item No. - Part Description Switch Plate, Mood/ TV/ Reading 83 Part No.
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Model All Item No. - Part Description Switch Plate, Mood/ TV/ Reading/ Sofa 84 Part No.
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Model All Item No. - Part Description Switch Plate, Mood/ TV/ Reading/ Speaker – TV/Radio 85 Part No.
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Model All Item No. - Part Description Switch Plate, Mood/ TV/ Reading/ Sofa/ Speaker – Radio/ Mute/ TV 86 Part No.
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Model All Item No. - Part Description Switch Plate, Mood/TV/ Reading/ Sofa/ Speaker – TV/Radio 87 Part No.
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Model All Item No. - Part Description Switch Plate, Mood/ Reading/ TV Power/ TV Speaker 88 Part No.
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Model All Item No. - Part Description Switch Plate, Head Phone Jack, Radio 89 Part No.
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Model All Item No. - Part Description Switch Plate, Head Phone Jack, TV 90 Part No.
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Model All Item No. - Part Description Switch Plate, Game Ready 91 Part No.
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Model All Item No. - Part Description Switch Plate, Mood Light, Small 92 Part No.
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Model All Item No. - Part Description Switch Plate, Mood Light and Sofa 93 Part No.
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Model All Item No. - Part Description Switch Plate, Sofa, 4 Way 94 Part No.
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Model All Item No. - Part Description Switch Plate, Mood/ Reading 95 Part No.
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Model All Item No. - Part Description Switch Plate, Mood/ Reading/ Sofa 96 Part No.
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Model All Item No. - All - All - Part Description BF Goodrich, Radial T/A 225/70R-15 BF Goodrich, Radial T/A 235/70R-15 BF Goodrich, Radial T/A 255/70R-15 97 Part No.
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Model All Item No. - Part Description BF Goodrich, Long Trail TA LT235/75R-15 98 Part No.
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Model All Item No. - Part Description BF Goodrich, Trail TA LT245/75R-16 99 Part No.
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Model All Item No. - Part Description TV 13” Audiovox 100 Part No.
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Model All Item No. - Part Description 5” TV Audiovox Part No.
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Model All Item No. - Part Description 9” TV Audiovox Part No.
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Model All Item No. - Part Description TV/VCP Floor Console, Full Size Van Part No.
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Model All Item No. - Part Description Audiovox Flexvision #CTV-5060 Part No.
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Model All Item No. - Part Description TV Remote Audiovox Part No.
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Model All All All Item No. - Part Description Vista Bay Window Handle for Sliding Window Window Screen Part No.
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Model All Item No. - Part Description Vista Bay Window Vent Hole Cover Part No.
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Model All Item No. - Part Description VCP Audiovox Part No.
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Model B-Van Item No. - Part Description Visor, Full Size Van Part No.
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Model B-Van LX B-Van LX B-Van LX Item No. - Part Description Valance, Gloss Finish Driver Front , Low Top Valance, Gloss Finish Driver Rear, Low Top Valance, Gloss Finish Passenger Rear, Low Top Part No.
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Model B-Van SE B-Van SE B-Van SE B-Van SE Item No. - Part Description Valance, Satin Finish Driver Front, High Top Valance, Satin Finish Driver Rear, High Top Valance, Satin Finish Passenger Rear, High Top Storage Compartment Door Side Satin Finish SE Model 111 Part No.
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Model B-Van LE B-Van LE B-Van LE B-Van LE Item No. - Part Description Valance, Gloss Finish Driver Front, High Top Valance, Gloss Finish Driver Rear, High Top Valance, Gloss Finish Passenger Rear, High Top Storage Compartment Door Side Gloss Finish LE Model 112 Part No.
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Model B-Van LX B-Van LX B-Van LX B-Van LX Item No. - Part Description Valance, Gloss Finish Driver Front, High Top Valance, Gloss Finish Driver Rear, High Top Valance, Gloss Finish Passenger rear, High Top Storage Compartment door Side Gloss Finish LX Model 113 Part No.
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Model B-Van SE B-Van SE B-Van SE Item No. - Part Description Valance, Satin Finish Driver Front , Low Top Valance, Satin Finish Driver Rear, Low Top Valance, Satin Finish Passenger Rear, Low Top 114 Part No.
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Model B-Van Item No. - Part Description Alumitec Wheel 115 Part No.
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Model T-300 Pickup T-300 Pickup Item No. - Part Description Alumitec Wheel Painted Part No.
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Model Caravan/ Voyager Item No. - Part Description Prime Wheel 117 Part No.
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4 3 4 5 1 6 2 8 7 9 Model B-Van B-Van B-Van B-Van B-Van B-Van B-Van B-Van B-Van B-Van Item No. 1 2 3 4 5 6 7 8 9 Part Description Graphics Running Board Passenger Side Running Board Driver Side Front Flair Driver side Front Flair Passenger Side Rear Flair Driver Side Rear Flair Passenger Side Tire Carrier, Trim Ring Tire Carrier, Center Disc Step Plate, Front Bumper 118 Part No.
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Model B-Van Item No. - Part Description Graphics, Van 119 Part No.
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Model B-Van Item No. - Part Description Graphics, Van 120 Part No.
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Model Voyager/ Caravan Voyager/ Caravan Voyager/ Caravan Item No. - Part Description Graphics, Van Part No.
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Model Voyager/ Caravan Item No. - Part Description Graphics, Van 122 Part No.
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1 11 5,6,7,8 9,10 3 2 4 Model Pickup Pickup Pickup Pickup Pickup Pickup Pickup Pickup Pickup Pickup Pickup Item No. 1 2 3 4 5 6 7 8 9 10 11 Part Description Bed Rail Window, Rear Slider Window, Rear Slider, Motor Bumper Cover, Front Running Board, Std Cab, DS Running Board, Std Cab, PS Running Board, Ext Cab, DS Running Board, Ext Cab, PS Running Board, DS Bed Running Board, PS Bed Window Louver - Set DS – Driver Side PS – Passenger Side 123 Part No.
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Model B-Van Item No. - Part Description Console, Overhead, Molded 124 Part No.
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1 2 Model B-Van B-Van B-Van Item No. 1 2 Part Description Wall, Deluxe Vent, A/C Return Wall, Deluxe, Top Plate 125 Part No.
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Model B-Van B-Van B-Van B-Van B-Van B-Van B-Van B-Van B-Van Item No. - Part Description Window Sill, SE, DS, Front, LWB Window Sill, SE, DS, Rear, LWB Window Sill, SE, PS, Rear, LWB Window Sill, LE, DS, Front, LWB Window Sill, LE, DS, Rear, LWB Window Sill, LE, PS, Rear, LWB Window Sill, LX, DS, Front, LWB Window Sill, LX, DS, Rear, LWB Window Sill, LX, PS, Rear, LWB DS – Driver Side PS – Passenger Side 126 Part No.
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1 2 3 Model All All All Item No. 1 2 3 Part Description A/C Evaporator/ Heater Core A/C Blower Assembly A/C Expansion Valve 127 Part No.
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Model G-Van Ford Dodge Astro Item No. - Part Description Power Pack Assembly Power Pack Assembly Power Pack Assembly Power Pack Assembly 128 Part No.
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1 2 3 Model All All All Item No. 1 2 3 Part Description Relay Resistor Water Valve 129 Part No.
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1 2 Model All All Item No. 1 2 Part Description A/C Line Fitting O-ring Kit A/C Blower Seal 130 Part No.
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1 2 5 Model B-Van LWB B-Van LWB B-Van SWB B-Van SWB All Item No. 1 Part Description A/C Line, Liquid Part No.
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ILLUSTRATED GUIDE for 9000 SYSTEM
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ILLUSTRATED GUIDE for 9000 SYSTEM EMI DIGITAL ELECTRONIC CONTROL CENTER FEATURES The DECC system uses state of the art surface mount components and has the following diverse features and functions: 1 - DECC Main Fuse Panel - Software driven digitally controlled switching system with internal timer, voltage sensors for low battery and sofa-current protection and systems sampling 22 times each second.
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ILLUSTRATED GUIDE for 9000 SYSTEM AMP DRAW for 1998 EMI LE/LX Harness in Full Size vans and Astros 1. Accessory One (ignition) 5 Thermotronics 1 Audio Amp 1 Rear Radio 2. 15 Amp Fuse 9. Read Light 1 Overhead light 10. Mood Light Draws 8.25 Amps Accessory Two (Ignition) 5 Amp Fuse Draws .69 Amps 7.5 Amp Fuse 1 Center Light Beam Mood Light Above and Below each Window Draws 4.79 Amps 15 Amp Fuse Open for future expansion 3. Accessory Three (Battery) 11.
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ILLUSTRATED GUIDE for 9000 SYSTEM PASSENGER-SIDE "D" PILLAR DRIVER-SIDE "B" PILLAR DRIVER-SIDE "D" PILLAR DRIVER-SIDE "C" PILLAR PASSENGER-SIDE "C" PILLAR PASSENGER SIDE VIEW DRIVER SIDE VIEW THIS INSTRUCTIONS IS PROPRIETARY PROPERTY OF ELECTRO-MOTION INC. ANY INFORMATION CONTAINED HEREIN IS NOT TO BE USED, COPIED OR RELEASED TO THIRD PARTIES WITHOUT EXPRESS WRITTEN CONSENT OF ELECTRO-MOTION INC.
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DRIVER-SIDE OVERHEAD LIGHTS CONNECTION (4-PIN VIOLET CONNECTOR) ILLUSTRATED GUIDE for 9000 SYSTEM OVERHEAD LIGHTS CONNECTION (9 - PIN GREY CONNECTOR) AVAILABLE CIRCUITS ORG w/WHT Right Rear Reading Lamp power YLW w/BLK Right Front Reading Lamp power PNK w/BLK Left Rear Reading Lamp power GRN w/WHT Left Front Reading Lamp power WHT w/RED Mood & Valance Lamp power ORG w/BLK Courtesy Lamp power YLW w/WHT Ignition RED w/WHT Constant 12v BLACK Chassis Ground AVAILABLE CIRCUITS RED w/WHT Constant 12v YLW w/WHT
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ILLUSTRATED GUIDE for 9000 SYSTEM 4-PIN COM LINE PASSENGER-SIDE "C" PILLAR CONNECTION (6 - PIN YELLOW CONNECTOR) AVAILABLE CIRCUITS PIN 1 SWITCHED +12 VDC PIN 2 GROUND PIN 3 CLOCK PIN 4 DATA AVAILABLE CIRCUITS WHT w/GRN Right Spkr Output (-) WHT w/ORG Right Spkr Output (+) WHT w/RED Mood & Valance Lamp power YLW w/WHT Ignition RED w/WHT Constant 12v BLACK Chassis Ground ACCESSORY CONNECTION (3-PIN BLUE CONNECTOR) AVAILABLE CIRCUITS RED w/WHT Constant 12v YLW w/WHT Ignition BLACK Chassis Ground PASSENG
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TO REAR RADIO (12-PIN WHITE CONNECTOR) AVAILABLE CIRCUITS RED w/WHT Constant 12V YLW w/WHT Ignition RED Aux. Radio Right Channel (+) GRN Aux. Radio Left Channel (+) BLK Chassis Ground TO CD MODULE (3-PIN BLUE CONNECTOR) AVAILABLE CIRCUITS YLW w/WHT Ignition RED w/WHT Constant 12V BLK Chassis Ground ILLUSTRATED GUIDE for 9000 SYSTEM FRONT ACCESSORY HARNESS P.N. 02-76013 CD POWER FEED HARNESS P.N.
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TO CARGO LIGHTS (3-PIN CONNECTOR) ILLUSTRATED GUIDE for 9000 SYSTEM DRIVER OVERHEAD HARNESS P.N. 02-76004 AVAILABLE CIRCUITS RED w/WHT Constant 12v ORG w/BLK Courtesy BLK Chassis Ground CEILING LIGHTS HARNESS P.N.
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ILLUSTRATED GUIDE for 9000 SYSTEM DRIVER SIDE "C" PILLAR HARNESS P.N.
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ILLUSTRATED GUIDE for 9000 SYSTEM TO SPEAKERS (1-PIN TABS) AVAILABLE CIRCUITS YLW w/RED Left Speaker Output (+) RED w/YLW Left Speaker Output (-) TO SPEAKERS (1-PIN TABS) AVAILABLE CIRCUITS YLW w/RED Left Speaker Output (+) RED w/YLW Left Speaker Output (-) TO 12V OUTPUTS (1-PIN TABS) PASSENGER SIDE "C" PILLAR HARNESS P.N. 02-76011 AVAILABLE CIRCUITS RED w/WHT Constant 12V BLACK Chassis Ground REAR ACCESSORY HARNESS P.N.
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ILLUSTRATED GUIDE for 9000 SYSTEM 6 BUTTON MAIN SWITCH ASSEMBLY MOUNTING HOLE 4-PIN COM LINE FROM 9000 MAIN HARNESS PIN 1 PIN 2 PIN 3 PIN 4 - SWITCHED +12 VDC GROUND CLOCK DATA MOUNTING HOLE CAUTION: DISCONNECT THE NEGATIVE (-) BATTERY TERMINAL BEFORE DISCONNECTING ANY SWITCHES SNAP-IN PEG ON BEZEL TO SNAP ON BASE OPTION 1 OPTION 2 MOOD READ TV PWR MOOD READ SOFALOCK AUX MUTE MUTE AUX P.N. 03-00005 - 6 BUTTON MAIN SWITCH ASSEMBLY MOOD READ TV PWR EMI P.N.
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ILLUSTRATED GUIDE for 9000 SYSTEM 3 BUTTON MAIN SWITCH ASSEMBLY MOUNTING HOLE 4-PIN COM LINE FROM 9000 MAIN HARNESS PIN 1 PIN 2 PIN 3 PIN 4 - SWITCHED +12 VDC GROUND CLOCK DATA MOUNTING HOLE SNAP-IN PEG ON BEZEL TO SNAP ON BASE MOOD 3 BUTTON BEZEL CAUTION: DISCONNECT THE NEGATIVE (-) BATTERY TERMINAL BEFORE DISCONNECTING ANY SWITCHES READ MUTE P.N. 03-00032 - 3 BUTTON MAIN SWITCH ASSEMBLY MOOD READ MUTE EMI P.N.
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ILLUSTRATED GUIDE for 9000 SYSTEM 2 BUTTON SOFA SWITCH ASSEMBLY CAUTION: DISCONNECT THE NEGATIVE (-) BATTERY TERMINAL BEFORE DISCONNECTING ANY SWITCHES 4-PIN COM LINE (LOCATED ON PASSENGER-SIDE NEAR REAR WHEEL-WELL) PIN 1 PIN 2 PIN 3 PIN 4 - SWITCHED +12 VDC GROUND CLOCK DATA 2 BUTTON BEZEL WITH SOFA GRAPHICS P.N. 03-00026 - 2 BUTTON SOFA SWITCH ASSEMBLY UP SNAP-IN PEG ON BEZEL TO SNAP ON BASE THIS INSTRUCTIONS IS PROPRIETARY PROPERTY OF ELECTRO-MOTION INC.
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ILLUSTRATED GUIDE for 9000 SYSTEM 4 BUTTON SOFA SWITCH ASSEMBLY CAUTION: DISCONNECT THE NEGATIVE (-) BATTERY TERMINAL BEFORE DISCONNECTING ANY SWITCHES 4-PIN COM LINE (LOCATED ON PASSENGER-SIDE NEAR REAR WHEEL-WELL) PIN 1 PIN 2 PIN 3 PIN 4 - SWITCHED +12 VDC GROUND CLOCK DATA 4 BUTTON BEZEL WITH SOFA GRAPHICS UP DOWN FORWARD BACK P.N. 03-00027 - 4 BUTTON SOFA SWITCH ASSEMBLY UP DOWN EMI P.N. 22-00003 DECAL,UPPER 4 BUTTON SOFA (UP/DOWN) SNAP-IN PEG ON BEZEL TO SNAP ON BASE FORWARD BACK EMI P.
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ILLUSTRATED GUIDE for 9000 SYSTEM TV/RADIO - TV/RADIO ASSEMBLY CAUTION: DISCONNECT THE NEGATIVE (-) BATTERY TERMINAL BEFORE DISCONNECTING ANY SWITCHES 6-PIN AUDIO CONNECTOR (LOCATED ON DRIVER & PASSENGER-SIDE NEAR REAR WHEEL-WELL) PIN 1 PIN 2 PIN 3 PIN 4 PIN 5 PIN 6 - LEFT RADIO COMMON RIGHT RADIO RIGHT AUDIO (TV) COMMON LEFT AUDIO (TV) 2 BUTTON BEZEL TV/RADIO TV/RADIO P.N. 03-00021 - TV/RADIO - TV/RADIO STATION SNAP-IN PEG ON BEZEL TO SNAP ON BASE TV/RADIO TV/RADIO EMI P.N.
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ILLUSTRATED GUIDE for 9000 SYSTEM TV - TV STATION ASSEMBLY 6-PIN AUDIO CONNECTOR (LOCATED ON DRIVER & PASSENGER-SIDE NEAR REAR WHEEL-WELL) PIN 1 PIN 2 PIN 3 PIN 4 PIN 5 PIN 6 - LEFT RADIO COMMON RIGHT RADIO RIGHT AUDIO (TV) COMMON LEFT AUDIO (TV) 2 BUTTON BEZEL TV TV P.N. 03-00025 - TV - TV STATION SNAP-IN PEG ON BEZEL TO SNAP ON BASE TV TV EMI P.N. 22-00019 DECAL,UPPER AUDIO (TV - TV) THIS INSTRUCTIONS IS PROPRIETARY PROPERTY OF ELECTRO-MOTION INC.
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ILLUSTRATED GUIDE for 9000 SYSTEM RADIO - RADIO STATION ASSEMBLY CAUTION: DISCONNECT THE NEGATIVE (-) BATTERY TERMINAL BEFORE DISCONNECTING ANY SWITCHES 6-PIN AUDIO CONNECTOR (LOCATED ON DRIVER & PASSENGER-SIDE NEAR REAR WHEEL-WELL) PIN 1 PIN 2 PIN 3 PIN 4 PIN 5 PIN 6 - LEFT RADIO COMMON RIGHT RADIO RIGHT AUDIO (TV) COMMON LEFT AUDIO (TV) 2 BUTTON BEZEL RADIO RADIO P.N. 03-00030 - RADIO - RADIO STATION SNAP-IN PEG ON BEZEL TO SNAP ON BASE RADIO RADIO EMI P.N.
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ILLUSTRATED GUIDE for 9000 SYSTEM DECC Troubleshooting Flowchart CALL for Assistance START NO Turn on the ignition Does it work? YES Push button on DECC Replace DECC FINISHED YES Does it work? NO Check OEM Fuses Check Battery voltage THIS INSTRUCTIONS IS PROPRIETARY PROPERTY OF ELECTRO-MOTION INC. ANY INFORMATION CONTAINED HEREIN IS NOT TO BE USED, COPIED OR RELEASED TO THIRD PARTIES WITHOUT EXPRESS WRITTEN CONSENT OF ELECTRO-MOTION INC.
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ILLUSTRATED GUIDE for 9000 SYSTEM START HEADPHONE STATION Troubleshooting Flowchart Turn on the ignition Fix NO FINISHED Turn power on Rear Radio Fix NO Do you have TV pwr? NO Refer to TV/VCP Troubleshooting Flowchart CALL for Assistance YES Is it good? NO Are Fuses good? Check Fuses YES Check connection at Rear Radio Harness NO Is it good? Replace Headphone Station FINISHED YES CALL for Assistance YES Does it work? YES Do you have Radio pwr? FINISHED NO Test audio lines Check
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FINISHED ILLUSTRATED GUIDE for 9000 SYSTEM START Replace lights MOOD LIGHTS Turn on the ignition Troubleshooting Flowchart YES Open any door Passenger side? YES Are all indirect ligths on? NO Are one or more on but not all? YES YES With button amber are all lights off? Are Fuses good? YES NO Reprogram DECC Does it work? NO NO NO Check connection at "C" Pillar Replace YES Check connection at light Is it good? Are lights off? YES Fix NO FINISHED NO Check Comm.
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ILLUSTRATED GUIDE for 9000 SYSTEM SOFA START Troubleshooting Flowchart Turn on the ignition start the vehicle FINISHED Make sure the sofa lock is turned off Replace sofa switch FINISHED Replace the DECC YES Push the sofa button (up/down) Replace fuse Is it good? NO Replace comm line Replace sofa harness NO FINISHED YES Does it work? NO Is it good? YES Check the comm line Is it good? YES NO FINISHED Do the relays "click" in the DECC? YES NO Check the fuse Replace sofa motor Fix NO
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Harness Rev. # 0 ILLUSTRATED GUIDE for 9000 SYSTEM START SPEAKER Harness Rev. # 2 Troubleshooting Flowchart Turn on the ignition FINISHED Push button on DECC Refer to TV/Radio schematic Do you have any rear speaker sound? Harness Rev.
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ILLUSTRATED GUIDE for 9000 SYSTEM START TV/VCP Troubleshooting Flowchart Turn on the ignition YES FINISHED NO Turn on TV power button (Amber) Fix Replace FINISHED Does it have power? Fix NO Does it work? NO Are Fuses good? Check Fuses YES Do you YES have Audio? Check TV/VCP harness Is connection good? FINISHED YES Check Audio connection Reset DECC Replace DECC Is there power? Does TV NO speaker have audio? Unplug audio jack Fix Cycle Mute button NO YES FINISHED NO YES Does i
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ILLUSTRATED GUIDE for 9000 SYSTEM Instructions for Resetting the DECC ASTRO 1. Disconnect the NEGATIVE (-) battery terminal from the battery. 2. Wait 10 seconds. 3. Reconnect the NEGATIVE (-) battery terminal to the battery. THIS INSTRUCTIONS IS PROPRIETARY PROPERTY OF ELECTRO-MOTION INC. ANY INFORMATION CONTAINED HEREIN IS NOT TO BE USED, COPIED OR RELEASED TO THIRD PARTIES WITHOUT EXPRESS WRITTEN CONSENT OF ELECTRO-MOTION INC.
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ILLUSTRATED GUIDE for 9000 SYSTEM Instructions for Resetting the DECC CHEVY 1. Disconnect the NEGATIVE (-) battery terminal from the battery. 2. Wait 10 seconds. 3. Reconnect the NEGATIVE (-) battery terminal to the battery. THIS INSTRUCTIONS IS PROPRIETARY PROPERTY OF ELECTRO-MOTION INC. ANY INFORMATION CONTAINED HEREIN IS NOT TO BE USED, COPIED OR RELEASED TO THIRD PARTIES WITHOUT EXPRESS WRITTEN CONSENT OF ELECTRO-MOTION INC.
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ILLUSTRATED GUIDE for 9000 SYSTEM Instructions for Resetting the DECC DODGE 1. Disconnect the NEGATIVE (-) battery terminal from the battery OR Remove both OEM fuses labled "Van Conv Batt" and "Van Conv Ign" located in the front of the fuse panel under the hood. 2. Wait 10 seconds. 3. Reconnect the NEGATIVE (-) battery terminal to the battery. THIS INSTRUCTIONS IS PROPRIETARY PROPERTY OF ELECTRO-MOTION INC.
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ILLUSTRATED GUIDE for 9000 SYSTEM Instructions for Resetting the DECC FORD 1. Disconnect the NEGATIVE (-) battery terminal from the battery OR Remove OEM fuse #21 located in the fuse panel under the hood. 2. Wait 10 seconds. 3. Reconnect the NEGATIVE (-) battery terminal to the battery. THIS INSTRUCTIONS IS PROPRIETARY PROPERTY OF ELECTRO-MOTION INC. ANY INFORMATION CONTAINED HEREIN IS NOT TO BE USED, COPIED OR RELEASED TO THIRD PARTIES WITHOUT EXPRESS WRITTEN CONSENT OF ELECTRO-MOTION INC.
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ILLUSTRATED GUIDE for 9000 SYSTEM Instructions for Resetting the DECC GMC 1. Disconnect the NEGATIVE (-) battery terminal from the battery. 2. Wait 10 seconds. 3. Reconnect the NEGATIVE (-) battery terminal to the battery. THIS INSTRUCTIONS IS PROPRIETARY PROPERTY OF ELECTRO-MOTION INC. ANY INFORMATION CONTAINED HEREIN IS NOT TO BE USED, COPIED OR RELEASED TO THIRD PARTIES WITHOUT EXPRESS WRITTEN CONSENT OF ELECTRO-MOTION INC.
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ILLUSTRATED GUIDE for 9000 SYSTEM ASTRO POWER-UP PC1.1 NATURAL BLK BLK C1.C BLK RED/WHT C1.A BLK RED C1.B BLK PC1.3 NATURAL RED/WHT PC1.2 NATURAL RED 1234 ASTRO POWER-UP HARNESS 02-76022 RED CONNECTOR BLK 1 2 NATURAL CONNECTOR ETAC 23-00007 THIS INSTRUCTIONS IS PROPRIETARY PROPERTY OF ELECTRO-MOTION INC. ANY INFORMATION CONTAINED HEREIN IS NOT TO BE USED, COPIED OR RELEASED TO THIRD PARTIES WITHOUT EXPRESS WRITTEN CONSENT OF ELECTRO-MOTION INC.
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ILLUSTRATED GUIDE for 9000 SYSTEM CHEVY POWER-UP PC1.1 NATURAL BLK BLK C1.D BLK RED/WHT C1.A BLK RED C1.B BLK PC1.3 NATURAL RED/WHT PC1.2 NATURAL RED 1234 CHEVY POWER-UP HARNESS 02-76003 RED CONNECTOR BLK 1 2 NATURAL CONNECTOR ETAC 23-00007 THIS INSTRUCTIONS IS PROPRIETARY PROPERTY OF ELECTRO-MOTION INC. ANY INFORMATION CONTAINED HEREIN IS NOT TO BE USED, COPIED OR RELEASED TO THIRD PARTIES WITHOUT EXPRESS WRITTEN CONSENT OF ELECTRO-MOTION INC.
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ILLUSTRATED GUIDE for 9000 SYSTEM DODGE POWER-UP PC1.1 NATURAL BLK BLK B1 BLK RED/WHT C1.2 BLK RED C1.1 BLK PC1.3 NATURAL RED/WHT PC1.2 NATURAL RED 1234 DODGE POWER-UP HARNESS 02-76017 RED CONNECTOR BLK 1 2 NATURAL CONNECTOR ETAC 23-00007 THIS INSTRUCTIONS IS PROPRIETARY PROPERTY OF ELECTRO-MOTION INC. ANY INFORMATION CONTAINED HEREIN IS NOT TO BE USED, COPIED OR RELEASED TO THIRD PARTIES WITHOUT EXPRESS WRITTEN CONSENT OF ELECTRO-MOTION INC.
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ILLUSTRATED GUIDE for 9000 SYSTEM FORD POWER-UP PC1.1 NATURAL BLK BLK C1.C BLK RED/WHT C1.A BLK RED C1.B BLK PC1.3 NATURAL RED/WHT PC1.2 NATURAL RED 1234 FORD POWER-UP HARNESS 02-76021 RED CONNECTOR BLK 1 2 NATURAL CONNECTOR ETAC 23-00007 THIS INSTRUCTIONS IS PROPRIETARY PROPERTY OF ELECTRO-MOTION INC. ANY INFORMATION CONTAINED HEREIN IS NOT TO BE USED, COPIED OR RELEASED TO THIRD PARTIES WITHOUT EXPRESS WRITTEN CONSENT OF ELECTRO-MOTION INC.
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ILLUSTRATED GUIDE for 9000 SYSTEM GMC POWER-UP PC1.1 NATURAL BLK BLK C1.D BLK RED/WHT C1.A BLK RED C1.B BLK PC1.3 NATURAL RED/WHT PC1.2 NATURAL RED 1234 GMC POWER-UP HARNESS 02-76003 RED CONNECTOR BLK 1 2 NATURAL CONNECTOR ETAC 23-00007 THIS INSTRUCTIONS IS PROPRIETARY PROPERTY OF ELECTRO-MOTION INC. ANY INFORMATION CONTAINED HEREIN IS NOT TO BE USED, COPIED OR RELEASED TO THIRD PARTIES WITHOUT EXPRESS WRITTEN CONSENT OF ELECTRO-MOTION INC.
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BEHIND DECC ILLUSTRATED GUIDE for 9000 SYSTEM BLK C3.1 GRAY MOOD LIGHT MOOD LIGHT BUTTON #1 4 PAIR COMM LINE (DIGITAL DATA) MOOD CEILING LIGHTS 02-76016 ETAC 23-00007 GREEN CONNECTOR (FUSE #10) 1 2 3 4 5 6 C3.9 GRAY BLK WHT/RED BLK CENTER OVERHEAD LIGHT BEAM WHT/RED CEILING LIGHTS 02-76016 B7 C10.4 BROWN B7 BLK WHT/RED DRIVER SIDE "C" PILLAR 02-760010 PASSENGER SIDE "C" PILLAR 02-760011 C22.
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BEHIND DECC BLK READ LIGHT BUTTON #2 READ/COURTESY LIGHT READ "B" PILLAR TOP CEILING LIGHTS 02-76016 C3.1 GRAY ILLUSTRATED GUIDE for 9000 SYSTEM ETAC 23-00007 RED/WHT ORG/BLK ORG/BLK GREEN CONNECTOR (FUSE # ) 4 PAIR COMM LINE (DIGITAL DATA) BLK BLK NATURAL CONNECTOR (FUSE # ) 1 2 3 4 5 6 7 8 1 2 3 4 5 6 C3.5 GRAY YLW/BLK LEFT FRONT READING LIGHT C3.7 GRAY ORG/BLK YLW/BLK BLK YLW/BLK YLW/BLK PNK/BLK PNK/BLK "B" PILLAR TOP CEILING LIGHTS 02-76016 BLK C3.
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ILLUSTRATED GUIDE for 9000 SYSTEM TV/VCP POWER TV PWR BUTTON #3 TV PWR BEHIND DECC 4 PAIR COMM LINE (DIGITAL DATA) GREEN CONNECTOR (FUSE #11) ETAC 23-00007 1 2 3 4 5 6 WHT/BLK TV/VCP HARNESS 02-76002 BLK/WHT C4.1 NATURAL MIDDLE OF "B" PILLAR B7 WHT/BLK TV/VCP HARNESS 02-76002 02-76501 MIDDLE OF "B" PILLAR RED TV/VCP FILTER BLU WHT/BLK BEHIND TV C4.
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ILLUSTRATED GUIDE for 9000 SYSTEM UP DOWN UP DOWN FORWARD BACK SOFALOCK SOFALOCK 4 PAIR COMM LINE (DIGITAL DATA) SOFALOCK BUTTON #4 NATURAL CONNECTOR (30 AMP FUSE BOTTOM RIGHT) PC1.2 NATURAL CONNECT TO OEM POWER-UP ETAC 23-00007 6 5 4 3 2 1 BEHIND DECC RED RED BLK/RED ORG BLK/RED GRN/BLK VIO C13.3 RED C13a.1 NATURAL GRN/BLK C13a.3 NATURAL C13.1 RED BLU/WHT VIO C13a.2 NATURAL GRN/BLK C13.2 RED ORG C13a.4 NATURAL BLU/WHT VIO ORG C13.
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ILLUSTRATED GUIDE for 9000 SYSTEM AUXILIARY AUX 4 PAIR COMM LINE (DIGITAL DATA) AUXILIARY BUTTON #5 ETAC 23-00007 4 3 2 1 C32.2 GRN BLK LOCATED BEHIND "D" WALL GRN C32.1 GRN THIS INSTRUCTIONS IS PROPRIETARY PROPERTY OF ELECTRO-MOTION INC. ANY INFORMATION CONTAINED HEREIN IS NOT TO BE USED, COPIED OR RELEASED TO THIRD PARTIES WITHOUT EXPRESS WRITTEN CONSENT OF ELECTRO-MOTION INC.
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ILLUSTRATED GUIDE for 9000 SYSTEM MUTE MUTE 4 PAIR COMM LINE (DIGITAL DATA) MUTE BUTTON #6 ETAC 23-00007 FROM FRONT RADIO C12.5 NATURAL C12.1 NATURAL C12.6 NATURAL C12.2 NATURAL C12.5 NATURAL C12.1 NATURAL C12.6 NATURAL C12.2 NATURAL PINK BLU/WHT LOCATED BEHIND "D" WALL WHT C4.4 NATURAL C4.3 NATURAL B2 C4.1 NATURAL TV B2 THIS INSTRUCTIONS IS PROPRIETARY PROPERTY OF ELECTRO-MOTION INC.
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ILLUSTRATED GUIDE for 9000 SYSTEM PROGRAM SEQUENCES STANDARD - 6 BUTTON SWITCH MOOD READ 5 BUTTON SWITCH (NO SOFA) TV PWR MOOD READ TV PWR 3 1 2 3 1 2 SOFA AUX MUTE MUTE AUX 4 5 6 4 5 6 BUTTON SEQUENCE BUTTON SEQUENCE PRESS: 1, 2, 3, 4, 5, 6 PRESS: 1, 2, 3, 6, 5, 4 3 BUTTON SWITCH (NO SOFA & NO TV/VCP) MOOD READ MUTE 1 2 3 4 5 6 BUTTON SEQUENCE PRESS: 1, 2, 6, 3, 4, 5 THIS INSTRUCTIONS IS PROPRIETARY PROPERTY OF ELECTRO-MOTION INC.
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LABOR TIMES PICKUP TRUCK FORD AND DODGE Ford Dodge Dr. Bottom Cover .................. 1.0 1.5 Dr. Back Cover...................... 1.0 1.5 Pass Bottom Cover .............. 1.0 1.5 Pass Back Cover .................. 1.0 1.5 Console Back Cover ............ .5 .5 Console Bottom Cover ...........5 .5 Jumpseat Back Cover.......... 1.5 1.5 Jumseat Bottom Cover ........ 1.5 1.5 98 Jumpseat Back Cover.... .5 .5 98 Jumseat Bottom Cover ... .5 .
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LX WITH OPTIONALGRAPHICS LABOR TIMES .2 .5 .2 1.0 .3 .3 HOOD LOGO - .2 HOOD TAPE - .3 SPORT TOP REAR LOGO - .2 CARGO DOOR REAR DRIVER GRAPHICS - .3 CARGO DOOR REAR PASSENGER GRAPHICS - .3 .3 .2 .3 .2 .
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LX WITH STANDARD GRAPHICS LABOR TIMES .2 .3 .5 .6 .3 .4 .3 .4 HOOD LOGO - .2 HOOD TAPE - .3 SPORT TOP REAR LOGO - .2 CARGO DOOR REAR DRIVER GRAPHICS - .3 CARGO DOOR REAR PASSENGER GRAPHICS - .3 .3 .5 .2 .3 .
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LE WITH OPTIONALGRAPHICS LABOR TIMES .2 .4 .4 .3 .4 1.0 .2 .4 HOOD LOGO - .2 HOOD TAPE - .3 SPORT TOP REAR LOGO - .2 CARGO DOOR REAR DRIVER GRAPHICS - .3 CARGO DOOR REAR PASSENGER GRAPHICS - .3 .4 .4 .2 .
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LE WITH STANDARD GRAPHICS LABOR TIMES .2 .3 .5 .3 .4 .4 .3 .4 HOOD LOGO - .2 HOOD TAPE - .3 SPORT TOP REAR LOGO - .2 CARGO DOOR REAR DRIVER GRAPHICS - .3 CARGO DOOR REAR PASSENGER GRAPHICS - .3 .4 .3 .4 .5 .2 .
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SE WITH OPTIONALGRAPHICS LABOR TIMES .2 .2 .4 .1 .3 .3 .1 .3 .4 HOOD LOGO - .2 HOOD TAPE - .3 SPORT TOP REAR LOGO - .2 CARGO DOOR REAR DRIVER GRAPHICS - .3 CARGO DOOR REAR PASSENGER GRAPHICS - .3 .3 .3 .2 .4 .3 .3 .
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SE WITH STANDARD GRAPHICS LABOR TIMES .2 .3 .5 .2 .2 .3 .3 HOOD LOGO - .2 HOOD TAPE - .3 SPORT TOP REAR LOGO - .2 CARGO DOOR REAR DRIVER GRAPHICS - .3 CARGO DOOR REAR PASSENGER GRAPHICS - .3 .2 .3 .3 .3 .4 .