Service manual

140
Sealant Leaks Encapsulated Windows
You can seal the entire window by masking off the window frame and body, and apply-
ing a thin bead of sealant there. Smooth with a wet finger and remove tape for a clean
finish. (Recommend black silicone).
Leaking urethane sealant may have been applied incorrectly, or “blown out” by slam-
ming doors when still wet.
Interior trim. May have to be pulled back or loosened to locate and repair leak.
Locate leak and fill hole from inside with urethane or silicone. Use a small tip and a
small screw driver or awl etc. To spread sealant around and push into hole.
Window and Seal Leaks
Mullion Replacement
1. Remove Exterior Weather-strip (top and bottom)
2. Use a block of wood - tap mullion off glass.
3. Line up glazing channel and press mullion on.
* Note
Frame/mullion joint - small gaps can be filled with black silicone or butyl.
Mullions are replaceable complete with seals (press fit).
• Inspect all corners to make sure weather stripping runs full length.
• Make sure weather strip is in contact with glass.
Exterior weather strip - top and bottom of window opening. If missing too much water
can enter channel.
Pickup
Power Slider Window
Slider window
Motor and cable removal:
1. Slide window to full open position
2. Unplug slider motor, (Located behind rear seat) remove motor mounting screws
(Philip head)
3. Remove cable mounting clips (2) attaching cable to wall
4. Remove “c” clip from passenger cable rail
5. Remove Philip head screw from driver side end of window rail, lift up on rail end and
remove (exposes window clip)
6. Remove cable from window clip
7. Remove cable from track by pulling.
Window removal:
1. Leave cable in track
2. Remove factory window shroud located inside vehicle
3. Remove up to 8 window retaining clips
4. Remove gasket by inserting a flat tool from the inside and push outward all along
the edges to remove
5. Grasp window from outside and remove