Service manual

67
METAL FASTENERS:
1. Screws are used in a variety of products and applications include items that are
both taped and fastened with screws. Due to the extensive variety of materials, con-
ditions and product conditions and construction methods, torque values are not es-
tablished for screw on installations.
* NOTE
If item is combination screw and tape on, mount item as directed for tape on prior to in-
stalling screws.
2. Carefully locate and pre-drill all screw holes using 1/16 (.0625) dia, drill bit.
* NOTE
Extreme care must be taken when installing screws to prevent slipping of the driver and
damage to the finished surface to the product. If possible, position a thin hard plastic
guard in area of screw hole to absorb a possible slipped driver point impact.
3. Drive screw with minimum required pressure to start. Continue to tighten screw until
bottom of screw head contacts the material being installed. On counterbored screw
holes, the screw head will be bottomed when the screw head is flush or slightly be-
low surface. Once screw head has bottomed, back screw out (counter- clockwise)
1/4 of a turn. The slight back out of the screw is required to avoid damage to the
material from overstress, fatigue and other possible influencing conditions as vibra-
tion.
GPS (Telepath)
1. Remove Trim bezel.
2. Insert clips for removal at both sides of the GPS and pull out GPS unit.
3. Disconnect electrical connectors, remove unit.
Headliner
1. Remove GPS per GPS procedure.
2. Remove TV power switch, disconnect electrical connector.
3. Remove front overhead console, disconnect electrical connector.
4. Remove sun visors and clips, disconnect electrical connectors.
5. Pull CD remote from Velcro pad.
6. Remove pull handles.
7. Remove Game Ready, disconnect electrical connector.
8. Remove sunroof switch, disconnect electrical connector.
9. Remove rear sunroofs shroud; pull fabric back at all 4 corners and remove screws.
10. Remove headphone jacks, disconnect electrical connectors.
11. Remove rear sport top shroud and port holes.
12. Remove rear overhead console, disconnect electrical connector.
13. Remove rear speaker, disconnect electrical connector.
14. Remove all rear hatch shrouds, disconnect electrical connector.
15. Remove pillar shrouds; remove seat bolt shoulder bolts, pull seat bolt adjustment
knob off, pull pillar shroud off post.
16. Remove TV, per procedures.
17. Disconnect CD remote through the TV mounting hole. Pull remote out from
headliner.
18. Lower headliner and remove through rear hatch.