User Manual

ManualsBrandsAurabeam ManualsLampsMitsubishi 180 Watt TV Lamp Replacement

• Design specifications are subject to change without notice.

MITSUBISHI DIGITAL ELECTRONICS AMERICA, INC.

9351 Jeronimo Road, Irvine, CA 92618-1904

CAUTION:

Before servicing this chassis, it is important that the service person read the "SAFETY PRECAUTIONS" and

"PRODUCT SAFETY NOTICE" contained in this manual.

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Manual

20092009

2009

MITSUBISHI ELECTRIC

DLP PROJECTION HDTV

V41C, V41 & V41+ CHASSIS

• Speakers : Two 5½"x2¼" Oval (8Ω 10W)

• Input Level : VIDEO IN JACK (RCA Type)

1.0Vp-p 75Ω unbalanced

: AUDIO IN JACK (RCA Type)

-4.7dBm 43kΩ unbalanced

• Output Level : AUDIO OUT JACK (RCA Type)

-4.7dBm 4.7kΩ unbalanced

• Digital : AC-3 Digital Audio Output

(RCA Type)

: HDMI

IR Blaster Output (V41+ only)

USB

: PC - use HMDI

TM \

Wired IR Input (V41+ only)

WD-52327

V41C Chassis

WD-60C9

WD-65C9

WD-73C9

WD-52527

Pb Solder

V41 Chassis

WD-60737

WD-65737

WD-73737

WD-82737

V41+ Chassis

WD-65837

WD-73837

WD-82837

SPECIFICATIONS

• Power Input : AC 120V, 60Hz

• Power Usage : See table on page 5

• Light Engine : DLP

(1080p)

5 Primary Color System

• Light Source : 180W

• Channel Range : Analog Cable - 1~125

Digital Cable - 1~135

• Antenna Input : 1 RF 75Ω unbalanced

• Tuning : 1 NTSC/ATSC/QAM

• Cabinet Dimensions : See Table on page 5

• Weight : See table on page 5

Summary of content (69 pages)

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Ser vice Manual 2009 MITSUBISHI ELECTRIC DLP PROJECTION HDTV V41C, V41 & V41+ CHASSIS V41C Chassis WD-60C9 WD-65C9 WD-73C9 WD-52327 WD-52527 V41+ Chassis WD-65837 WD-73837 WD-82837 V41 Chassis WD-60737 WD-65737 WD-73737 WD-82737 Pb Solder CAUTION: Before servicing this chassis, it is important that the service person read the "SAFETY PRECAUTIONS" and "PRODUCT SAFETY NOTICE" contained in this manual.
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MODELS: WD-60C9 / WD-65C9 / WD-73C9 / WD-60737 / WD-65737 / WD-73737 / WD-82737 WD-65837 / WD-73837 / WD-82837 CONTENTS INTRODUCTION ................................................................................................................................ 5 Dimensions, weight, power usage, etc. ........................................................................................... 5 PRODUCT SAFETY NOTICE .............................................................................................
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MODELS: WD-60C9 / WD-65C9 / WD-73C9 / WD-60737 / WD-65737 / WD-73737 / WD-82737 WD-65837 / WD-73837 / WD-82837 CHIP PARTS REPLACEMENT ......................................................................................................... 38 REPLACEMENT PARTS .................................................................................................................. 39 Parts Ordering .....................................................................................................................
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MODELS: WD-60C9 / WD-65C9 / WD-73C9 / WD-60737 / WD-65737 / WD-73737 / WD-82737 WD-65837 / WD-73837 / WD-82837 INTRODUCTION This service manual provides service instructions for the V41C, V41 and V41+ chassis types. The specific models for each chassis type, dimensions and weight are listed below. Service personnel should read this manual thoroughly before servicing these chassis.
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MODELS: WD-60C9 / WD-65C9 / WD-73C9 / WD-60737 / WD-65737 / WD-73737 / WD-82737 WD-65837 / WD-73837 / WD-82837 SAFETY PRECAUTIONS NOTICE: WARNING: 1. 2. Observe all cautions and safety related notes located inside the receiver cabinet and on the receiver chassis. Operation of this receiver outside the cabinet or with the cover removed presents a shock hazard from the receiver's power supplies.
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MODELS: WD-60C9 / WD-65C9 / WD-73C9 / WD-60737 / WD-65737 / WD-73737 / WD-82737 WD-65837 / WD-73837 / WD-82837 DISASSEMBLY BACK COVER REMOVAL BACK COVER A A A LAMP COVER A Back Cover Removal A 73" & 82" Models Only 1) Remove screws (A) from the back cover. 2) Remove the back cover from the TV. CHASSIS REMOVAL & DISASSEMBLY A A Side View A Chassis Removal 1) Remove five screws (A), one side, four rear. 2) Disconnect all cables connecting to the chassis. 3) Slide the chassis out of the cabinet.
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MODELS: WD-60C9 / WD-65C9 / WD-73C9 / WD-60737 / WD-65737 / WD-73737 / WD-82737 WD-65837 / WD-73837 / WD-82837 CHASSIS REMOVAL & DISASSEMBLY (Continued) PG2 (Rear) (V41+) RS232C C A D D Rear Terminal Cover Removal 1) 2) 3) 4) Remove nut (A) from the ANT input. Disconnect connector PG2 from the rear of the RS232C assembly (V41+ only). Remove screws (C) and (D). Remove the Terminal Cover from the chassis. POWER SUPPLY SHIELD HEAT SINK Power Supply Shield Removal 1) Remove screw (A).
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MODELS: WD-60C9 / WD-65C9 / WD-73C9 / WD-60737 / WD-65737 / WD-73737 / WD-82737 WD-65837 / WD-73837 / WD-82837 CHASSIS REMOVAL & DISASSEMBLY (Continued) TOP CHASSIS BRACKETS A A A Top Chassis Brackets Removal NOTE: Removal of the Power Supply Shield and PWB-POWER is not required to remove the Top Chassis Brackets. 1) Remove screws (A). 2) Disconnect all cables from the PWB-POWER. 3) Lift the Top Chassis Brackets from the chassis. PWB-MAIN Removal A 1) Disconnect all cables to PWB-MAIN.
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MODELS: WD-60C9 / WD-65C9 / WD-73C9 / WD-60737 / WD-65737 / WD-73737 / WD-82737 WD-65837 / WD-73837 / WD-82837 OPTICAL ENGINE ASSEMBLY OPTICAL ENGINE ASSEMBLY - COMPONENT AND CONNECTOR LOCATIONS (Rear View) J9 SMOOTH PICTURE J10 DYNAMIC BLACK J8 SIROCCO FAN J4 EXHAUST J5 FAN DMD FAN J3 THERMAL SENSOR CD LAMP DOOR SWITCH DMD FAN J12 DVI PE2 POWER LAMP CARTRIDGE BALLAST OPTICAL ENGINE DUCT ASSEMBLY CJ1 BALLAST POWER CJ3 LAMP CONTROL PWB-BALLAST REPLACEMENT Note: To remove the PWB-Ballast, it is
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MODELS: WD-60C9 / WD-65C9 / WD-73C9 / WD-60737 / WD-65737 / WD-73737 / WD-82737 WD-65837 / WD-73837 / WD-82837 OPTICAL ENGINE REPLACEMENT OPTICAL ENGINE CJ1 BALLAST POWER CD LAMP DOOR SWITCH J12 DVI CJ3 LAMP CONTROL LAMP CARTRIDGE PE2 POWER BALLAST A OPTICAL ENGINE ASSEMBLY REMOVAL 1) Remove 3 screws (A) from the Optical Engine. 2) Disconnect all cables to the Optical Engine Assembly. 3) Slide the Optical Engine assembly out of the cabinet.
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MODELS: WD-60C9 / WD-65C9 / WD-73C9 / WD-60737 / WD-65737 / WD-73737 / WD-82737 WD-65837 / WD-73837 / WD-82837 OPTICAL ENGINE REPLACEMENT (Continued) Latch Latches B Latch Figure 2: Duct Assembly (Top View) DUCT INTERIOR COMPONENTS 1) Figure 3 shows the Duct Interior Components. 2) The Upper Duct must be removed to replace the Lamp Door Switch PWB, Sirocco Fan, Exhaust Fan and Thermal Sensor (1 screw).
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MODELS: WD-60C9 / WD-65C9 / WD-73C9 / WD-60737 / WD-65737 / WD-73737 / WD-82737 WD-65837 / WD-73837 / WD-82837 OPTICAL ENGINE REPLACEMENT (Continued) UPPER DUCT OPTICAL ENGINE C LOWER DUCT Figure 4: Lower Duct Rear Mounting Screw C Figure 5: Lower Duct Front Mounting Screw LOWER DUCT REMOVAL 1) Remove Upper Duct, Fans, Fan Holders, Thermal Sensor and Lamp Cartridge. See previous page. 2) Remove the 2 screws (C) one in front and one in the rear of the lower duct, refer to Figures 4 and 5.
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MODELS: WD-60C9 / WD-65C9 / WD-73C9 / WD-60737 / WD-65737 / WD-73737 / WD-82737 WD-65837 / WD-73837 / WD-82837 COLOR WHEEL REPLACEMENT SYMPTOMS • • Noise (Bad Motor Bearing) Solarized Picture NOTE: Before replacing the Color Wheel, check the Index Delay Adjustment. COLOR WHEEL REPLACEMENT PROCEDURE CAUTION: This procedure should be performed in a dust free environment. Any dust entering into the color wheel chamber can cause abnormalities in the picture.
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MODELS: WD-60C9 / WD-65C9 / WD-73C9 / WD-60737 / WD-65737 / WD-73737 / WD-82737 WD-65837 / WD-73837 / WD-82837 PROJECTION LENS REPLACEMENT PROJECTION LENS REPLACEMENT PROCEDURE CAUTION: Any dust or fingerprints in the optics can cause abnormalities in the picture. This procedure should be performed in a dust free environment. Wear lint free cotton or rubber gloves while performing this procedure. 1) Remove Engine Assembly.
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MODELS: WD-60C9 / WD-65C9 / WD-73C9 / WD-60737 / WD-65737 / WD-73737 / WD-82737 WD-65837 / WD-73837 / WD-82837 SCREEN REPLACEMENT 60”, 65” & 73” Models Screen Assembly Removal and Replacement 1) Open the front control panel door. (V41+ Only) Pull away Speaker Covers followed by Center Escutcheon. 2) Remove three screws (A) (two screws WD-73837). 3) Remove screws (B) around the rear edge of the screen betzel. NOTE: Leave one screw secure at the top.
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MODELS: WD-60C9 / WD-65C9 / WD-73C9 / WD-60737 / WD-65737 / WD-73737 / WD-82737 WD-65837 / WD-73837 / WD-82837 Screen Removal From the Bezel-Front 1) Remove screws (A) and remove the top, bottom and side rails. 2) Lift the Fresnel Lens and Lenticular screen from the Bezel-Front. 3) During re-assembly replace screws in their original locations.
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MODELS: WD-60C9 / WD-65C9 / WD-73C9 / WD-60737 / WD-65737 / WD-73737 / WD-82737 WD-65837 / WD-73837 / WD-82837 SCREEN REPLACEMENT 60”, 65” & 73” Models (continued) CAUTION: Wear gloves when handling the Lenticular Screen and Fresnel Lens. This prevents cuts and finger prints. Do not place Fresnel Lens in the sun. This may cause fire and heat related injuries.
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MODELS: WD-60C9 / WD-65C9 / WD-73C9 / WD-60737 / WD-65737 / WD-73737 / WD-82737 WD-65837 / WD-73837 / WD-82837 SCREEN REPLACEMENT 82” Models Front Cover and Pedestal Removal 1) Remove screws (A) around the bottom rear edge. 2) Open the front control panel door and remove screws (B). 3) Lift the Pedestal and Front Cover away from the front. A FRONT COVER A B B PEDESTAL Screen Assembly Removal 1) Remove screws (C) from the bottom front of the screen assembly..
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MODELS: WD-60C9 / WD-65C9 / WD-73C9 / WD-60737 / WD-65737 / WD-73737 / WD-82737 WD-65837 / WD-73837 / WD-82837 SCREEN REPLACEMENT 82” Models (continued) CAUTION: Wear gloves when handling the Lenticular Screen and Fresnel Lens. This prevents cuts and finger prints. Do not place Fresnel Lens in the sun. This may cause fire and heat related injuries. Lenticular Screen and Fresnel Lens Removal 1) Remove four screws (A) in all four corners of the Screen Bezel.
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MODELS: WD-60C9 / WD-65C9 / WD-73C9 / WD-60737 / WD-65737 / WD-73737 / WD-82737 WD-65837 / WD-73837 / WD-82837 SCREEN REPLACEMENT 82” Models (continued) Lenticular Screen and Fresnel Lens Disassembly 1) Remove the HOLDER-SCREEN from the top, bottom and sides. 2) Separate the Lenticular Screen and Fresnel Lens.
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MODELS: WD-60C9 / WD-65C9 / WD-73C9 / WD-60737 / WD-65737 / WD-73737 / WD-82737 WD-65837 / WD-73837 / WD-82837 MIRROR REPLACEMENT MIRROR REPLACEMENT - 60”, 65” & 73” Models 1) 2) 3) 3) To access the Mirror for replacement, remove the Screen Assembly (See Screen Assembly Removal). The Mirror slides down into the Left, Right and Bottom Brackets inside the cabinet. For 73” models, a Top Bracket is installed. See the Mirror Parts section for instructions on preparing a replacement mirror.
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MODELS: WD-60C9 / WD-65C9 / WD-73C9 / WD-60737 / WD-65737 / WD-73737 / WD-82737 WD-65837 / WD-73837 / WD-82837 SPEAKER REPLACEMENT 1) 2) 3) 4) 5) Remove the Screen Assembly to access the speakers. Remove screws (A) and remove the Speaker Assembly from the cabinet. Disconnect the leads to the speaker. Remove screws (B) to remove the speaker from the speaker cover. Reverse the procedure to install a replacement speaker.
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MODELS: WD-60C9 / WD-65C9 / WD-73C9 / WD-60737 / WD-65737 / WD-73737 / WD-82737 WD-65837 / WD-73837 / WD-82837 REMOTE CONTROL REMOTE CONTROL USE FOR SERVICE Many service functions and adjustments are accessed using the Remote Control. The V41 uses a new version remote. Service functions and adjustments can be performed with either the old or new versions. However, several buttons have different names or labels.
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MODELS: WD-60C9 / WD-65C9 / WD-73C9 / WD-60737 / WD-65737 / WD-73737 / WD-82737 WD-65837 / WD-73837 / WD-82837 OPTION MENU OPTION MENU 1. Press the
button on the remote control. 2. Press the buttons <2-4-7-0>. The screen will display the Option Menu. Option Menu <2-4-7-0> Initialize Power Restore Production Mode Digital Signal Strength NetCommand Software Total hours of use OFF OFF <1~9> Vxx xxx.xx 0 DIGITAL SIGNAL STRENGTH 1. Tune to a Digital Channel. 2.
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MODELS: WD-60C9 / WD-65C9 / WD-73C9 / WD-60737 / WD-65737 / WD-73737 / WD-82737 WD-65837 / WD-73837 / WD-82837 RESET / INITIALIZATION SERVICE TIP: Many customer generated symptoms, intermittent symptoms or no symptom found can be resolved by using the various Reset and Initialization options. Before visiting the customer’s home ask the customer 1st perform a System Reset by pressing the button on the front panel and holding it for 8 seconds.
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MODELS: WD-60C9 / WD-65C9 / WD-73C9 / WD-60737 / WD-65737 / WD-73737 / WD-82737 WD-65837 / WD-73837 / WD-82837 RESET / INITIALIZATION (Continued) INITIAL SETTINGS Audio/Vide o Settings Video Picture M ode Brilliant Contrast Brilliant Brightness Color Tint Sharpness Brilliant Color Temp.
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MODELS: WD-60C9 / WD-65C9 / WD-73C9 / WD-60737 / WD-65737 / WD-73737 / WD-82737 WD-65837 / WD-73837 / WD-82837 RESET / INITIALIZATION (Continued) A. A/V Memory Each of the external inputs has it’s own Audio/Video Memory. A change in an A/V setting at a specific input is stored in memory for that specific input. B. A/V Reset 1. Press the front panel and buttons at the same time to initialize the A/V Settings for all Inputs. 2.
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MODELS: WD-60C9 / WD-65C9 / WD-73C9 / WD-60737 / WD-65737 / WD-73737 / WD-82737 WD-65837 / WD-73837 / WD-82837 LED INDICATIONS AND SELF DIAGNOSTICS The front panel Status LED provides an indication of the set’s operation and the possible cause of a malfunction.
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MODELS: WD-60C9 / WD-65C9 / WD-73C9 / WD-60737 / WD-65737 / WD-73737 / WD-82737 WD-65837 / WD-73837 / WD-82837 ERROR CODES Error Codes, descriiptions and the most likely cause of the error are listed below: ERROR CODES Code 12 Description Most Likely Cause No Error found Communication loss, TV Micro - Engine (3.3V-ENG-SDA & SCL) Loss of 12V from PWB-POWER to Engine (Loose PE or PE2 connector). Engine Failure 17 48 Engine will not accept data (ASIC-READY signal from Engine is not detected).
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MODELS: WD-60C9 / WD-65C9 / WD-73C9 / WD-60737 / WD-65737 / WD-73737 / WD-82827 WD-65837 / WD-73837 / WD-82837 SERVICE ADJUSTMENTS There are 4 Service Adjustments: Electrical Adjustments (there are no mechanical adjustments) • • • • Horizontal and Vertical Centering Adjustment Index Delay Adjustment Geometry Alignment Data Transfer Functions Test Equipment and Test Patterns • • • Remote Control Internally generated Test Patterns No external test equipment or pattern generators are required.
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MODELS: WD-60C9 / WD-65C9 / WD-73C9 / WD-60737 / WD-65737 / WD-73737 / WD-82827 WD-65837 / WD-73837 / WD-82837 Horizontal and Vertical Position Adjustment 1. Enter the Service Mode
<2-4-5-7> . 2. Select the Geometry Test Pattern shown below x2. 3. If necessary, select the adjustment, “1.HVPOS” < >. SERVICE TVM 1.HVPOS Adjustment Data (HPOS) -3 4 Data (VPOS) 4. After selecting the HVPOS adjustment item, use the Navigation buttons to center the display.
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MODELS: WD-60C9 / WD-65C9 / WD-73C9 / WD-60737 / WD-65737 / WD-73737 / WD-82827 WD-65837 / WD-73837 / WD-82837 Manual Geometry Alignment 1. Activate the Service Mode
<2-4-5-7>. From the Service Menu, press the <0> button. The Data Transfer & Geometry Menu will appear. 2. Use the buttons to select “MANUAL GEOMETRY ALIGNMENT” and press . The Manual Keystone Geometry Alignment Pattern will appear. See below.
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MODELS: WD-60C9 / WD-65C9 / WD-73C9 / WD-60737 / WD-65737 / WD-73737 / WD-82827 WD-65837 / WD-73837 / WD-82837 Phase 2 - 4:3 and 16:9 Alignment 1. With the Manual Geometry Alignment activated, press < > to enter the 4:3 Alignment Mode. The pattern below will be displayed. Note: Pressing < > will toggle between the 4:3,16:9 (top & bottom) and 16 Point Geometry Alignment modes. 2.
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MODELS: WD-60C9 / WD-65C9 / WD-73C9 / WD-60737 / WD-65737 / WD-73737 / WD-82827 WD-65837 / WD-73837 / WD-82837 4. 5. In the Bottom 16:9 Alignment Mode, continuing to press will cause the geometry pattern to be displayed with 10 different preset amounts of correction to the Bottom Red 16:9 Line. Continue pressing or to cycle through the 10 patterns until you find the one with the straightest Bottom Red 16:9 Line. Again, count the patterns as you cycle through them.
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MODELS: WD-60C9 / WD-65C9 / WD-73C9 / WD-60737 / WD-65737 / WD-73737 / WD-82827 WD-65837 / WD-73837 / WD-82837 Data Transfer Service Data is duplicated and stored in separate EEPROMs in two locations. • PWB-MAIN - Working data for TV operation • OPTICAL ENGINE - Backup data The Optical Engine also includes data for the Color Wheel Index Delay setting determined at the factory. Procedure: 1.
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MODELS: WD-60C9 / WD-65C9 / WD-73C9 / WD-60737 / WD-65737 / WD-73737 / WD-82737 WD-65837 / WD-73837 / WD-82837 Using Lead Free Solder The symbol shown below indicates Lead (Pb) Free solder was used during the construction of PWBs. Only Lead Free solder should be used when servicing these PWBs. Solder must be compatible with that used by the manufacturer. Leaded solder can not be used on PWBs manufactured with Pb-free solder. The Mitsubishi standard for service requires the use of Tin-SilverCopper (Sn-96.
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MODELS: WD-60C9 / WD-65C9 / WD-73C9 / WD-60737 / WD-65737 / WD-73737 / WD-82737 WD-65837 / WD-73837 / WD-82837 CHIP PARTS REPLACEMENT Some resistors, shorting jumpers (0 Ohm resistors), ceramic capacitors, transistors and diodes are chip parts. The following precautions should be taken when replacing these parts. Cautions: 1. Use a fine tipped, well insulated soldering iron and tweezers. 2. Melt the solder and remove the chip parts carefully so as not to tear the copper foil from the printed circuit board.
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MODELS: WD-60C9 / WD-65C9 / WD-73C9 / WD-60737 / WD-65737 / WD-73737 / WD-82737 WD-65837 / WD-73837 / WD-82837 REPLACEMENT PARTS Parts Ordering To expedite delivery of replacement parts orders, specify the following: 1. Model Number/Serial Number 2. Part Number and description 3. Quantity Note: Unless complete information is supplied, delay in processing of orders will result.
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MODELS: WD-60C9 / WD-65C9 / WD-73C9 / WD-60737 / WD-65737 / WD-73737 / WD-82737 WD-65837 / WD-73837 / WD-82837 QUICK REFERENCE ALL MODELS PART La mp-Ca rtridge La mp Ba lla st Speaker Fan-Exhaust Fan-Scirocco (Lam p) Fan-Engine (DMD) Sensor-Temperature Module-Color-W heel PART NUMBER 915B403001 938P127010 480P084020 299P335010 299P321010 299P339010 299P337010 938P137010 PRINTED CIRCUIT BOARDS MODEL W D-60737 W D-60C9 W D-65737 W D-65C9 W D-73737 W D-73C9 W D-82737 W D-65837 W D-73837 W D-82837 PW B-MAIN
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MODELS: WD-60C9 / WD-65C9 / WD-73C9 / WD-60737 / WD-65737 / WD-73737 / WD-82737 WD-65837 / WD-73837 / WD-82837 [#] Model Legend: (a) WD-60737, (b) WD-60C9, (c) WD-65737, (d) WD-65837, (e) WD-65C9, (f) WD-73737, (g) WD-73837, (h) WD-73C9, (i) WD-82737, (j) WD-82837 Ref # Part # Part Name & Description [#] Ref # INTEGRATED CIRCUITS IC1B01 271P171010 IC - MIC2040-1YMM IC1B02 265P151010 VARISTOR - AVF16C225A000F405 IC2A01 276P726010 IC-C-MOS - SiI9287CNU IC2A51 276P742020 IC-C-MOS - PST8428NR IC3A00 276P73
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MODELS: WD-60C9 / WD-65C9 / WD-73C9 / WD-60737 / WD-65737 / WD-73737 / WD-82737 WD-65837 / WD-73837 / WD-82837 [#] Model Legend: (a) WD-60737, (b) WD-60C9, (c) WD-65737, (d) WD-65837, (e) WD-65C9, (f) WD-73737, (g) WD-73837, (h) WD-73C9, (i) WD-82737, (j) WD-82837 Ref # Part # Part Name & Description COILS L1A02 L1A04 L1B01 L1B02 L1B03 L2A01 L2A92 L3A11 L3A13 L3A25 L3A28 L3A33 L3A36 L3C12 L4A01 L4A06 L4F01 L4F02 L4G01 L4G02 L4G03 L4G04 L4G05 L4G06 L4G07 L4G08 L4G09 L4G10 L4G11 L4G12 L4G15 L4G16 L4G17 L4G
PAGE 43
MODELS: WD-60C9 / WD-65C9 / WD-73C9 / WD-60737 / WD-65737 / WD-73737 / WD-82737 WD-65837 / WD-73837 / WD-82837 [#] Model Legend: (a) WD-60737, (b) WD-60C9, (c) WD-65737, (d) WD-65837, (e) WD-65C9, (f) WD-73737, (g) WD-73837, (h) WD-73C9, (i) WD-82737, (j) WD-82837 Ref # Part # Part Name & Description [#] Ref # VARISTORS Part # Part Name & Description RESISTORS CHIP Type Resistors (Listed by Value) RV9000 265P100040 VARISTOR - ERZV10D471CS RV9001 265P100040 VARISTOR - ERZV10D471CS VR2A11 265P151010
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MODELS: WD-60C9 / WD-65C9 / WD-73C9 / WD-60737 / WD-65737 / WD-73737 / WD-82737 WD-65837 / WD-73837 / WD-82837 [#] Model Legend: (a) WD-60737, (b) WD-60C9, (c) WD-65737, (d) WD-65837, (e) WD-65C9, (f) WD-73737, (g) WD-73837, (h) WD-73C9, (i) WD-82737, (j) WD-82837 Ref # Part # Part Name & Description [#] Ref # Part # CAPACITORS AND TRIMMERS Ref # C3A23 C3A24 C7AA9 C9000 C9001 C9002 C9004 C9005 C9006 C9007 C9008 C9013 C9014 C9015 C9016 C9017 C9018 C9019 C9021 C9030 C9031 C9035 C9036 C9039 C9046 C9047 C
PAGE 45
MODELS: WD-60C9 / WD-65C9 / WD-73C9 / WD-60737 / WD-65737 / WD-73737 / WD-82737 WD-65837 / WD-73837 / WD-82837 [#] Model Legend: (a) WD-60737, (b) WD-60C9, (c) WD-65737, (d) WD-65837, (e) WD-65C9, (f) WD-73737, (g) WD-73837, (h) WD-73C9, (i) WD-82737, (j) WD-82837 Ref # Part # Part Name & Description [#] Ref # 761B505030 DOOR-FRONT be 761B506020 DOOR-FRONT f 761B506030 DOOR-FRONT h 761B511010 DOME-SPEAKER-R abcefh 761B511020 DOME-SPEAKER-L abcefh 761B541010 SPEAKER-DOME dgij 761B550010 SBL-HOLDER dg 76
PAGE 46
MODELS: WD-60C9 / WD-65C9 / WD-73C9 / WD-60737 / WD-65737 / WD-73737 / WD-82737 WD-65837 / WD-73837 / WD-82837 [#] Model Legend: (a) WD-60737, (b) WD-60C9, (c) WD-65737, (d) WD-65837, (e) WD-65C9, (f) WD-73737, (g) WD-73837, (h) WD-73C9, (i) WD-82737, (j) WD-82837 Ref # Part # Part Name & Description [#] Ref # MIRROR KITS KIT-MIR V41 60” KIT-MIR V41 65” KIT-MIR V41 73” KIT-MIR V41 82” 60” MIRROR KIT 65” MIRROR KIT 73” MIRROR KIT 82” MIRROR KIT ab cde fhg ij ACCESSORIES 290P175010 REMOTE-CONTROL - V4
PAGE 47
MODELS: WD-60C9 / WD-65C9 / WD-73C9 / WD-60737 / WD-65737 / WD-73737 / WD-82737 WD-65837 / WD-73837 / WD-82837 [#] Model Legend: (a) WD-60737, (b) WD-60C9, (c) WD-65737, (d) WD-65837, (e) WD-65C9, (f) WD-73737, (g) WD-73837, (h) WD-73C9, (i) WD-82737, (j) WD-82837 SCREEN PARTS - 60”, 65” & 73” MODELS Ref# (0) (1) (1) (1) (2) (2) (2) (3) (3) (3) (4) (4) (4) (5) (5) (5) Part# LENS-TAPE 491P217040 491P217050 491P217060 491P218010 491P218020 491P218030 593B341010 593B350010 593B371010 593B342010 593B359010 59
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MODELS: WD-60C9 / WD-65C9 / WD-73C9 / WD-60737 / WD-65737 / WD-73737 / WD-82737 WD-65837 / WD-73837 / WD-82837 [#] Model Legend: (a) WD-60737, (b) WD-60C9, (c) WD-65737, (d) WD-65837, (e) WD-65C9, (f) WD-73737, (g) WD-73837, (h) WD-73C9, (i) WD-82737, (j) WD-82837 SCREEN PARTS 82” MODELS Ref# (1) (2) (3) (3) (4) (5) (5) (6) (6) (7) (8) (9) (10) (10) (11) (11) (12) (13) Part# 491P231010 491P232010 711B073010 711B073020 635B135010 761B538020 761B538040 711B074020 711B074040 635B136020 711B075010 635B136010
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MODELS: WD-60C9 / WD-65C9 / WD-73C9 / WD-60737 / WD-65737 / WD-73737 / WD-82737 WD-65837 / WD-73837 / WD-82837 MIRROR KIT PARTS LIST MODEL WD-60C9 WD-60737 WD-65C9 WD-65737 WD-65837 KIT KIT-MIR V41 60" KIT-MIR V41 65" WD-73C9 WD-73737 WD-73837 KIT-MIR V41 73" WD-82737 WD-82837 KIT-MIR V41 82" PART DESCRIPTION PART # MIRROR 60 Inch HOLDER-MIRROR-EDGE MIRROR 65 Inch HOLDER-MIRROR-EDGE STIFFENER, 703mm MIRROR 73 Inch HOLDER-MIRROR-EDGE HOLDER-MIRROR-EDGE-T STIFFENER, 850mm STIFFENER, 1100mm MIRROR 8
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MODELS: WD-60C9 / WD-65C9 / WD-73C9 / WD-60737 / WD-65737 / WD-73737 / WD-82737 WD-65837 / WD-73837 / WD-82837 LEGEND A) Backside of Mirror (Date Code printed on bottom right side) B) HOLDER-MIRROR-EDGE SIDES C) STIFFENER-SIDES D) HOLDER-MIRROR-EDGE TOP E) STIFFENER-TOP F) HOLDER-MIRROR-EDGE BOTTOM 60 Inch Mirror Assembly A B B 65 Inch Mirror Assembly A 40mm B (DATE CODE) 89mm 71mm C B B B (DATE CODE) 60mm 84mm 73 Inch Mirror Assembly REAR A 40mm D EDGE 130mm E C B B 82 Inch Mirror Asse
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MODELS: WD-60C9 / WD-65C9 / WD-73C9 / WD-60737 / WD-65737 / WD-73737 / WD-82737 WD-65837 / WD-73837 / WD-82837 To Lamp Ballast 5 F9001 340V T9010 1 F9002 7 D9031 18VS 11 1 5 PL Drain 1 Vcc 4 OCP 7 3 D9023 R9085 D9026 10 R9033 6 9 IC9010 4 Source 3 9 R9031 F9003 10 8 R9034 PC9010 6 To PWB Main 1 R9032 R9037 3 REF 2 R9035 IC9020 R9029 K9011 C9018 5VSL C9017 MAIN-RELAY Q9009 R9041 K9010 L 3 N 2 3 PD R9001 R9019 11 R9021 R9022 FB 4 12VS 8 D9024
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MODELS: WD-60C9 / WD-65C9 / WD-73C9 / WD-60737 / WD-65737 / WD-73737 / WD-82737 WD-65837 / WD-73837 / WD-82837 PWB POWER PWB MAIN Audio Output IC3A00 25 30 31 36 18VS 6 6 7 7 18VS Voltage Doubler D9A01, D9A02, Q9A11 12VS 5 3.3VS Regulator 7 6 Q9A01 8 F9A01 10 10 11 11 12VS 3.3VS 5VSL 2 2 PD PD 5VSL 7 1.8VS Regulator 5 8 Q9A02 6 5 2.5VS Regulator 8 IC4G01 5 1.2VS Regulator 7 6 Q9A03 8 5 8 Source Used In Circuit 1.0V ASIC A1.0V ASIC 1.2VS DM 1 1.
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MODELS: WD-60C9 / WD-65C9 / WD-73C9 / WD-60737 / WD-65737 / WD-73737 / WD-82737 WD-65837 / WD-73837 / WD-82837 LAMP BALLAST STANDBY SMPS AC STANDBY ON 5VS FET Switch DOUBLER CIRCUIT 340V 5VSL 18VS MAIN SMPS ABU3.3V 3.3VSL TV PC DBU3.3V IR SENSOR 12VS BU3.3V RELAY REMOTE 3.3VS KSC0 CONTROL 2.5VS KSC1 1.8VS AC (LINE) 12V AC (NEUTRAL) Page 53 (To Engine) 1.
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MODELS: WD-60C9 / WD-65C9 / WD-73C9 / WD-60737 / WD-65737 / WD-73737 / WD-82737 WD-65837 / WD-73837 / WD-82837 PWB MAIN Microprocessor IC7A01 HDMI Processor IC2A01 CEC-A DM_TXD DSCL1 DSDA1 R1PWR5V HDMI 1 CEC-D INT DSCL2 DSDA2 R2PWR5V HDMI 2 DM-RTS CEC HDMI-F-INT DM-CTS UART IC4L01 TV-TXD TXDF TV-RTS RTSF TV-CTS CTSF TV-RXD RXDF TXA RTSA CTSA CSCL HDMI-SCL CSDA HDMI-SDA RXB HDMI-DET (0) TXB DM_RXD RXA CSA CSB HDMI-DET (3) DSCL3 DSDA3 R3PWR5V HDMI 3 CPLD IC4L02 HDMI-DET (2) HDMI
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MODELS: WD-60C9 / WD-65C9 / WD-73C9 / WD-60737 / WD-65737 / WD-73737 / WD-82737 WD-65837 / WD-73837 / WD-82837 PWB MAIN OPTICAL ENGINE DVI CABLE J6C00 J6C00 PWB POWER Microprocessor IC7A01 PWB PREAMP 5 340V ENGINE-ID 109 GND PreAmp 3.3VSL PreAmp 5VS 1 1 2 2 3 3 4 4 5 5 DLP-ASIC-READY 126 RMC 3.
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MODELS: WD-60C9 / WD-65C9 / WD-73C9 / WD-60737 / WD-65737 / WD-73737 / WD-82737 WD-65837 / WD-73837 / WD-82837 PWB MAIN USB 2.
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12VC GND PWB-POWER GND GND 12VC 12VC J6 CW J7 3.3V_ENG_SDA(DLP) 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 TX1+ SP Module TXC+ TXC- TXC_SHIELD(AGND) LAMPLIT-DVI(DLP) LAMPEN-DVI(DLP) TX0_SHIELD(AGND) TX0+ TX0- DB CTL GND(5V&H/V-SYNC:AGND) LAMP Temp ENGINE-ID TP7_FB_OUT RESETZ-DVI(DLP) TX1_SHIELD(AGND) 9 TX1- DVI CABLE DIM-DVI 3.3V_ENG_SDA(DLP) DLP-ASIC-READY(DLP) 3.
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PL 5 V 3 1 D9001 D6SB80-7001 *C9018 820U 200V R9060 220K 1/2W R9004 4.7M-J (UL) 1/2W 340V POWER SUPPLY *C9017 R9085 220K 1/2W 820U 200V C9008 AC250V E1000P-M(X1/Y1) *F9002 *T9010 125V 5A Type 20N SRW2630EG-UXXVXX AUDIO 18VS SUPPLY *D9031 Skygate Co. Ltd. 30PHA20-FC5 IC9010 MAIN POWER SUPPLY *C9046 470 500V 3 Type 20N R9082 15 R9036 3W 18K 2W 1 *IC9010 10 FB OCP/BD 3 4 5 6 7 C9031 470 500V 9 C9073 0.
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AVR-DET SPDIF-DET TXD AVR-L 3 RXD PC-RXD PC-TXD 12VS-OFF 5VSL-OFF PON-SHORT USB-OFF TO MAIN 10 [MICRO] [AUDIO] AVR-R 2 TO MAIN 09 AVR-MUTE 1 BOSS SPDIF-OUT 1.2VS 1.8VS 3.3VS 30VSL 5VS 3.3VSL *PG2 TO MAIN 10 [MICRO] TO MAIN 10 [MICRO] V41+ Only TO MAIN 04 [DMCORE] TO MAIN 10 [MICRO] RS232 D9A08 IC9A07 MC2838-T112-1 PST8242NR TO MAIN 03,10 [HDMI, MICRO] R9A65 10K 1/16W 5VSL 5VS SWITCH FET C9A75 0.
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USB2.0 10 FAULT VIN 9 25 VLOIN VOUT 8 21 GND 1 20 2 IF OUT (+) USB-OFF MAIN-01 DCDC/JACK C1A07 10 50V ILIM VIN 7 GND IF AGC GND NTSC IF OUT SCL C1A06 4700 50V 18 19 VOUT EN Active "H" USB-PWRFLT1 VBIAS 6 C1A04 100 16V 15 16 17 R1B02 100K 1/16W 24 MAIN-04 DMCORE IC1B01 MIC2040-1YMM TR 5 C1A03 0.1 25V/16V SDA GND 10 11 12 13 14 Q1B01 RT1N436C-T112-1 IF+ 9 3.3VS IF- 8 R1B01 3.
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PIN Signal Assignment V41+ ONLY T.M.D.S. Data 2+ 2 T.M.D.S. Data 2 Shield 3 T.M.D.S. Data 2- 4 T.M.D.S. Data 1+ 5 T.M.D.S. Data 1 Shield 6 T.M.D.S. Data 1- *R2A43 10 1/10W *C2A48 1U 10V/16V *D2A41 MAZ8051GHL *R2A45 47K 1/16W T.M.D.S. Data 0 Shield 9 T.M.D.S. Data 0- 10 T.M.D.S. Clock+ 11 T.M.D.S. Clock Shield 12 T.M.D.S. Clock- 13 CEC 14 Reserve 15 DDC Clock 3 T.M.D.S.
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D1.8V_BCM3549 D1.2V_BCM3549 DDR_VREF C4A09 C4A10 C4A11 0.1 0.01 1000 25V/16V 25V/50V 50V A1.2V_BCM3549 MAIN-05 DMMEM R4A22 3.3K 1/16W C4A13 C4A14 C4A12 0.01 1000 0.1 25V/16V 25V/50V 50V D3.3V_BCM3549 C4A19 C4A20 C4A22 C4A18 C4A24 C4A25 C4A26 C4A27 C4A28 C4A29 C4A30 C4A31 0.01 1000 0.1 0.1 0.01 1000 0.1 0.01 1000 0.1 0.01 1000 25V/16V 25V/50V 50V 25V/16V 25V/50V 50V 25V/16V 25V/50V 50V 25V/16V 25V/50V 50V C4A16 C4A15 C4A17 0.01 0.1 1000 25V/16V 25V/50V 50V C4A33 C4A34 C4A32 0.01 1000 0.
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MAIN-04 DMCORE D1.8V_BCM3549 L4G25 68MH C4F07 100 16V 3.3VS C4F22 100 16V IC4F01 MAIN-01 IC4F03 NT5TU64M16DG-AC NT5TU64M16DG-AC C4G27 100 16V A1.2V_BCM3549 C4G35 2.2U 6.3V MAIN-04 DMCORE DCDC/JACK A2.5V_BCM3549 DDR0_DQ[8] A1 A2 A3 A7 B1 B2 B3 B7 A8 B8 A9 DDR0_DQSN[1] B9 DDR0_DM[1] DDR0_DQ[12] DDR1_DQ[12] DDR0_DQS[1] DDR1_DM[1] A1 A2 A3 A7 B1 B2 B3 B7 A8 A9 B8 DDR1_DQSN[1] A3.
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MAIN-04 DMCORE PON-RSTN IC4L03 I/O6 R/B I/O5 R I/O4 E NC NC NC NC NC NC VDD VDD VSS VSS NC NC NC NC CL NC AL I/O3 W I/O2 WP I/O1 NC I/O0 NC NC NC NC NC NC NC NC NAND_DATA[7] NAND_DATA[6] NAND_DATA[5] NAND_DATA[4] L4L02 N-600 ohm C4L22 12 50V C4L19 0.1 IC4L05 X4L02 1 XIN C4L23 10 50V NAND_DATA[3] C4L24 0.1 25V/16V NAND_DATA[1] L4L03 N-600 ohm RESET 36 N.C. DTRB 35 C4L08 0.1 25V/16V 3 D7 N.C.
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IC5A02 MM1701AHBE 8 7 6 5 C5A40 1U 10V/16V 9 TO MAIN 01 (DCDC/JACK) 1.8VS 1 2 3 C5A05 0.1 25V/16V C5A06 0.1 25V/16V C5A07 0.1 25V/16V C5A08 0.1 25V/16V C5A01 0.1 25V/16V C5A02 0.1 25V/16V C5A03 0.1 25V/16V C5A04 0.1 25V/16V C5A09 0.1 25V/16V 4 Asic_1.0V C5A41 0.01 25V/50V C5A10 10uF 6.
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OUTGB[9] OUTGB[8] OUTGB[7] OUTGB[6] OUTGB[5] OUTGB[4] OUTGB[3] OUTGB[2] OUTBB[0] 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 G07 G06 B08 B09 B010 B011 B012 B013 B014 B015 GND VCC G08 G09 G010 G011 G012 G013 G014 G015 GND VCC R08 R09 R010 R011 R012 G05 G04 B07 GND B06 B05 B04 64 63 62 OUTRB[9] VCC TX2AVCC 61 C6C58 100 50V C6C61 0.
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5VS MAIN 01 [DCDC/JACK] 3.3VS 1.8VS R3A37 2.2 1/16W R3A45 47 1/16W R3A44 47 1/16W R3A38 2.2 1/16W R3A43 47 1/16W C3A38 C3A39 K-1M 25V 0.1 25V/16V C3A42 0.1 25V/16V R3A47 47 1/16W C3A40 0.1 16V L3A36 33 5 32 6 7 CN 2 CP VEE R3A10 1K 1/16W 16 VSS2 15 R3C14 10 1/16W L3A11 MMZ1608S601A 3 SMUTE CVDD 14 Mast_CLK CLK 4 MCLK 5 BICK DZF C3C14 0.1 13 C3C15 22 6.3V 25V/16V C3C12 0.1 VSS1 12 C3C13 22 6.3V 25V/16V DATA L/R_CLK 6 SDTI VDD C3A11 22 6.3V C3A12 0.
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3.3VSL R7AC2 4.7K 1/16W LAMP-R Q7A67 R7A67 330 1/16W LAMP-G TO MAIN 01 [DCDC/JACK] LAMPLITZ RT1P241C-T112-1 COVER-DET KSC0 TO MAIN 01 [DCDC/JACK] KSC1 5VS Q7A68 R7A68 330 1/16W RT1P241C-T112-1 DIM R7A83 2.2K 1/16W R7A84 2.
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TO PWB-MAIN TO PWB-MAIN V41+ Only LE2 1 4 3 2 1 C8307 1U 10V/6.3V LED-G LED-R GND PWB-LED KSCO BOSS PWB-CONT KSC1 2 KSCO 3 GND 4 LED-G 5 LED-R N/C 6 R8313 270 1/16W LE3 D8301 R8305 1.2K 1/16W C8305 220 50V R8306 10K 1/16W R8310 120K 1/16W SFH235FA IC8300 MAX4489ASA+T C8306 0.01 25V/50V (G) 2 +INA D8300 MC2838-T112-1 KSHS611BT (R) 1 3 (G) 4 R8311 47K 1/16W 2 POWER -INB 3 D8200 SML1216W-C,D S8200 R8000 3.