Aussie TM ULURU LP Gas Grill TM Assembly and Use Manual For Customer Service, call 1-800-251-7558 www.aussiegrill.com This manual intended for the following models: 8362 & 8462. ©Aussie™ Grill Company 2001 • READ AND FOLLOW INSTRUCTIONS CAREFULLY BEFORE ASSEMBLY OR USE. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN DEATH, SERIOUS BODILY INJURY, AND/OR PROPERTY LOSS. • FOR OUTDOOR HOUSEHOLD USE ONLY. NOT FOR COMMERCIAL USE.
I. IMPORTANT SAFEGUARDS........................................2 C) Operating the LP Gas Grill......................................15 1) Preparation Before Cooking.................................16 2) Lighting Using Integra Spark Ignition...................16 3) Manual Lighting of the Grill..................................17 4) Check your Flame................................................18 5) Grill Cooking.........................................................18 6) Roasting........................
7. WARNING! If your grill catches on fire: • If the fire involves the cylinder, leave it alone, evacuate the area and call the fire department. 16. Check the LP gas grill for gas leaks and burner obstructions before each use. WARNING! Do not use a flame to check for gas leaks. See Before Using Your LP Gas Grill section of this manual for correct leak test procedures. A clogged burner tube can lead to a fire beneath grill.
29. Use of this LP gas grill other than for the intended use, or alteration of LP gas grill in any way may not be safe and will void any warranty. 36. Never store an LP gas cylinder indoors (empty or filled). If storing the gas grill indoors, disconnect LP gas cylinder and store it outdoors out of the reach of children. 30. Never attempt to repair the LP gas grill or cylinder yourself. Contact the manufacturer for information regarding repairs to your grill. 37.
Assembly Instructions NOTE: Refer to Assembly Diagram on pages 21 and 22. It may be easier to position grill on its back side for assembly. Do not tighten bolts and nuts completely until told to do so. Bolts are shown actual size. Tools Required: Bolt, Step 1 - CONSTRUCT CART CABINET M6x15 *Cabinet Panels are labeled for your convenience.* Item#23 24 33 A)•Secure left end of Cart Bottom Panel(33) to Left Nut M6 Item#25 Threaded Caster Holes Side Panel(24) using three M6X15 screws and nuts.
STEP 4 - INSTALL SIDE TABLES Bolt, M6x15 Item#23 •Place Side Table(14) over Left Side Panel(24) and secure by installing two M6X15 screws through side table and into threaded hole. Completely tighten these 2 screws. 24 Threaded Hole 14 •Secure the other Side Table over the Right Side Panel in the same manner. Make sure side table screws are completely tightened. STEP 5 - BODY/ CART ASSEMBLY •Remove loose contents from Grill and remove Bottom Panel as shown.
STEP 5 - BODY/ CART ASSEMBLY (CONTINUED) •Using a second person, turn full grill assembly upright placing wheels and legs/casters on the ground. Grill Body should slide down and seat itself within the slotted holes. If not, slightly loosen the Body Bolts and push Body down at the corners. 4 Tighten all Body Bolts and Wing Nuts in the following sequence: Item 4 3 2 Qty. 1. Bottom Panel (Item#33) 2. Top Panel (Item#36) 3. Center Post (Item#31) 4.
STEP 7 - INSTALL TRAY (Reference Assembly Diagram page 22. See Track Detail) M4x12 Flat Head Screw Item#15 M4 Nut Item#44 M4x10 Bolt Item#17 A)•Secure Right Track(38) to Right Side Panel by securing with two M4X12 flat head screws and nuts. The nuts should be installed so they are on the outside of the cabinet. Secure Left Track(21) to Left Side Panel in the same manner. 37 B)•Insert Tray(37) into track.
STEP 8 - INSTALL BURNERS (Reference Assembly Diagram page 8) BURNER (Item #3) •Remove plastic covering from Burner(3) and remove Cotter(4) Pin from Burner Peg •Fit venturi end of Burner through hole in the inside firewall (behind Control Panel) and onto Gas Control Valve Nozzle (FIG. A.) Be careful not to bend or force Gas Collector •Place other end of burner on lower shoulder of rear firewall so Burner Peg rests in Burner Locator Hole as shown ( FIG. B.
STEP 9 - INSTALL BOTTOM BODY PANEL/GREASE TRAY •In upright position, from the back of the Grill Body, slide 11 13 Bottom Body Panel(11) into guides at bottom of Grill Body. Make sure the screw hole in each side of Bottom Body Panel is to the rear of the Grill Body. Insert two 12 #8X1/2” screws through the holes in guides and Bottom Body Panel, then tighten. Slide Foil Pan(12) and Grease Tray(13) all the way into Bottom Body Panel Brackets.
STEP 12 - INSTALL LP CYLINDER BRACKETS SEE FIGS. C and D. Note differences in Top(20) and Bottom(22) Cylinder Brackets. Install Cylinder Brackets into slots in Left Side Panel as shown. Secure each with an M6X15 screw(23). Tighten Screws. Item #20 Top Bracket Item #22 Bottom Bracket STEP 13 - ATTACH LP CYLINDER TO GRILL Fill empty OPD LP Cylinder at your local LP gas supplier. FIG. C.
Step 14 - LEAK TESTING (TO BE PERFORMED IN A WELL-VENTILATED AREA.) • Perform a leak test before each use. • Leak test must be performed in a well ventilated area. • Never perform a leak test on a grill while in use or hot. • If you detect a gas leak that cannot be corrected by using the leak test procedures below, do not use the LP gas grill. • Never smoke or have an open flame near the grill during a leak test. • Insure Regulator Hose does not contact hot metal surfaces.
OPERATING AND MAINTAINING YOUR GAS GRILL GAS, CYLINDER, HOSE AND REGULATOR INFORMATION · If you obtain LP gas through a cylinder exchange dealer, make sure you are getting a safe and adequate OPD cylinder. Use only a licensed LP gas cylinder dealer. This LP gas grill was designed to use propane gas. Propane cylinders will supply gas all year round, even on cold winter · Keep children away from LP gas cylinder at all times. days.
· Never connect or disconnect LP gas cylinder or fittings while grill is in use or is hot. · When the LP gas cylinder is connected, the grill must be kept outside in a well-ventilated space. Turn off all of the grill control knobs and the LP cylinder valve when grill is not in use. · Move gas hose as far away as possible from hot surfaces.
LeakTesting OPERATING THE LP GAS GRILL · Always perform a leak test before each use. · Leak test must be performed in a well ventilated area. · Never perform a leak test on a grill while in use or hot. · If you detect a gas leak that cannot be corrected by using the leak test procedures below, do not use the LP gas grill. · Never smoke or have an open flame near the grill during a leak test. Supplies Needed for a Leak Test Clean paint brush, water, and dishwashing liquid.
Preparation Before Cooking 3) From the “Off” position, push control knob in on the left burner and turn counter-clockwise until you feel resistance. · Wash the porcelain coated Cooking Grids (1) with a Pause 4 seconds, then continue turning the control knob mixture of hot water and baking soda. until a click is heard and the burner is lit. · Empty the foil pan and grease tray after each cooking 4) Light the remaining burners by turning the control knob session so excessive grease does not accumulate.
Manual Lighting of the Grill · Open Hood before lighting the grill to prevent an explosion from gas build-up. · Always inspect the gas hose and regulator assembly before each use. If the hose is cut, damaged, or showing signs of excessive abrasion or wear, do not use the LP gas grill. Contact the manufacturer, as the hose must be replaced with an assembly specified by the manufacturer prior to further use of the LP gas grill.
Check Your Flame End of Cooking Session Your burners have been preset by the manufacturer for optimal flame performance. A blue flame, possibly with a small yellow tip, is the result of the optimal air and LP gas mixture. (See diagram below) Yellow Tip · Never leave your LP gas grill unattended during use or cleaning. After each cooking session, close the hood and turn the grill burners to the “high” position and burn for five minutes.
Burner Maintenance CARE AND MAINTENANCE (Continued) Regularly clean your LP gas grill between uses and especially after extended periods of storage. Ensure the grill and its components are cool before cleaning. In order to extend the life and maintain the condition of your grill, we strongly recommend that the unit be covered when stored outside for any length of time, especially during the winter months.
Ceramic Briquettes It is not necessary to remove and wash the ceramic briquettes in order to keep them clean. Burning off the residue after each cooking should be sufficient. Heavily impregnated ceramic briquettes should be turned over so that the dirty side faces the burners in order to burn off any residue. Bottom Panel/ Grease Tray · Always turn the LP gas cylinder valve “Off” when not in use. Allow grill to cool before handling parts or cleaning.
Assembly Diagram 21
42 22
3-BURNER PART NUMBER 4-BURNER PART NUMBER 03.5023.00 03.6016.00 03.6095.03 03.6095.04 3 or 4 03.6039.00 03.6039.00 Cotter Pin 3 or 4 03.5012.00 03.5012.00 5 Handle 1 03.6261.00 03.6261.01 6 Spacer, Handle 2 03.6023.00 03.6023.00 7 Bolt, M6x80 2 03.6262.00 03.6262.00 8 Grill Body Assy. 1 03.6263.00 03.6263.01 9 Screw, #8x1/2 2 03.6010.00 03.6010.00 10 Regulator/ Hose 1 03.5854.00 03.5854.00 11 Panel, Bottom Body 1 03.5998.00 03.5999.00 12 Foil Pan 1 03.6011.
PART/ DESCRIPTION QTY. 3-BURNER PART NUMBER 4-BURNER PART NUMBER 20 Cylinder Bracket Top 1 03.6268.00 03.6268.00 21 Track, Left 1 03.6269.00 03.6269.00 22 Cylinder Bracket Bottom 1 03.6227.00 03.6227.00 23 Bolt, Black M6x15 30 03.6208.00 03.6208.00 24 Panel, Left Side 1 03.6271.00 03.6271.00 25 Nut M6 26 03.6209.00 03.6209.00 26 Panel, Rear 1 03.6272.00 03.6272.01 27 Door 2 03.6273.00 03.6273.01 28 Pin, Door 4 03.6274.00 03.6274.00 29 M5x10 4 03.6237.
PART/ DESCRIPTON QTY. 3-BURNER PART NUMBER 4-BURNER PART NUMBER 39 Spacer 8 03.4074.00 03.4074.00 40 Bolt, Black M6x110mm 8 03.4066.00 03.4066.00 41 Wing Nut 6M 8 03.6003.00 03.6003.00 42 Nut 10-24 Hex 2 03.5035.00 03.5035.00 43 Warming Rack 1 03.5031.00 03.6027.00 45 Heat Indicator 1 03.5033.00 03.5033.00 46 Owners Manual 1 03.6286.00 03.6286.00 47 Protective Cover 1 03.5053.00 03.6031.00 48 Spring, Wheel Pin 2 03.5992.00 03.5992.00 49 Pin, Wheel 2 03.
TROUBLESHOOTING Problem Burners will not light using the igniter Burners will not light using a match Low flame or low heat Possible Cause Solution Burners not assembled correctly See Step 8 - Install Burners of the Assembly Instructions Not pausing long enough before clicking the control panel knob When lighting the 1st (Leftmost) Burner, push-in and turn control panel knob counter-clockwise until you feel resistance with turning.
TROUBLESHOOTING Problem Possible Cause Solution Flames blow out High or gusting winds Turn front of grill to face wind or increase flame height. Gas in LP cylinder is low Check LP gas cylinder. Refill if necessary. Excess flow valve tripped See “Low flame” problem above. Grease build up Clean grill. Excessive fat in meat Trim fat from meat before grilling.
IMPORTANT NOTICE The Gas Grill is setup to operate with a LP Gas Cylinder equipped with an OPD (Overfilling Prevention Device). This is a secondary device to prevent the overfilling of your LP Gas cylinder. The proper methods for the filling of your LP Gas cylinder are by weight or volume, as described in NFPA 58. Please make sure your filling station fills your LP Gas cylinder by weight or volume.
AUSSIE GRILL COMPANY LIMITED WARRANTY This product is warranted to the original consumer purchaser against defects in material and workmanship under normal outdoor household use and correct assembly (if assembled by the consumer-purchaser). Cast iron burners and porcelain grids/griddles are warranted for a period of five (5) years from the date of purchase. All other parts are warranted for a period of one (1) year from the date of purchase.