DC Receiver System USER’S MANUAL ! Prima dell'accensione leggere il manuale d’uso. Attenersi alle norme di sicurezza. Togliere l’alimentazione in caso di apertura. Before switching on please read the user manual. Adhere to safety rules. Disconnet power source before opening. Vor Inbetriebnahme die Gebrauchsanleitung lesen. Sicherheitsnormen beachten. Die Speisespannung muss ausgeschaltet werden, falls der Empfänger geöffnet wird Avant d’allumer l’engine, lire le manuel de l’utilisateur.
Follow the indications and warnings given by the machine producer regarding the machine controlled by the radio remote control. The information contained in this manual considers a representative configuration of the radio remote control: please find radio remote control real configuration in the technical data sheet (attached to the manual). If this manual is lost or damaged, ask for a copy from AUTEC. Please specify the serial number of the relative radio remote control.
LIE&LDA0 1 INDEX & CONVENTIONS INDEX Page 1 Index & Conventions 1 2 Introduction 2 3 Receiving units 5 4 Warnings for installation 8 5 Warnings for maintenance 10 6 Light signals 13 7 Programming 14 8 Receiving unit diagnostic 16 CONVENTIONS In this manual, all important information is indicated using the following symbols and conventions: ! abcd. . . : WARNINGS abcd. . . : INSTRUCTIONS abcd. . . : TECHNICAL DATA abcd. . .
LIE&LDA0 2 INTRODUCTION Industrial radio remote controls are used to command machines from a distance. Each industrial radio remote control is made up of a portable transmitting unit, from which the user can remotely control the machine, and a receiving unit installed on board the machine itself. The transmitting unit uses radio frequencies to transmit a coded message which contains a value called address.
LIE&LDA0 ! Autec cannot be held responsible if the radio remote control is installed on applications that are different from those permitted: PERMITTED USES Material lifting machines (construction cranes, industrial bridge cranes, machines for moving material in general, . . . ). Machines installed in areas where equipment with explosion-proof characteristics are being used. Machines for moving, raising and transporting people.
LIE&LDA0 INSTRUCTIONS FOR DOCUMENT MANAGEMENT The following minimum documentation is supplied with each radio remote control: - transmitting unit manual - receiving unit manual - battery charger manual - a guarantee certificate - the radio remote control technical data sheet. Make sure that the following documents have been supplied: if they are not, request them from Autec. Please specify the radio remote control serial number.
LIE&LDA0 3 RECEIVING UNITS The receiving unit Type R202 and Type R302 can be used with the following transmitting unit: - SERIES LIGHT - SERIES MODULAR These receiving units are equipped with a safety function called SAFETY that protects the “radio remote control + machine” system, when it is in neutral (rest position), from involuntary movements caused by possible radio remote control faults. RECEIVING UNIT TYPE R202 C B C D E A B E D A B C D E F F A cable holder (opt.
LIE&LDA0 The master board in this type of receiving unit is E16B22DC for configurations of up to 22 commands (plus extension interface card).
LIE&LDA0 RECEIVING UNIT TYPE R302 A C B F B A E D A B C cable holder (opt. plug) identification plate data technical plate D E F POWER light ENABLE light antenna Drilling template A=106 mm B=213,5 mm The master board in this type of receiving unit is E16B10DC for configurations of up to 10 commands.
LIE&LDA0 ! 4 WARNINGS FOR INSTALLATION Installation should only be carried out by qualified people and in accordance with installation country rules. THE INSTALLER MUST PLACE the receiving unit vertically, with the cable holder (or plug) facing down. FIX the receiving unit at least in four points, using the specific holes located in the housing. If installing on machines that vibrate, FIX the receiving unit to the machine with the appropriate antivibration absorbers.
LIE&LDA0 WARNING: The stylus of dedicated antenna (always present in the receiving unit Type R302, optional for the receiving unit Type R202), must never come in contact with metal parts. ! When welding on the machine, REMOVE POWER SUPPLY by disconnecting all the electric connections (both during installation and during normal operation). If present, the switch that is enable to open the ground (e.g. battery negative) MUST OPEN also the receiving unit ground as well.
LIE&LDA0 5 WARNINGS FOR MAINTENANCE ! ALWAYS ENSURE THAT THE RECEIVING UNIT HAS BEEN DISCONNECTED FROM THE POWER SOURCE BEFORE CARRYING OUT ANY MAINTENANCE WORK. All the faults should be repaired by authorised Autec personnel using original Autec spare parts only. SE IC RV E All control and maintenance interventions carried out on the radio remote control must be verified and recorded by the person in charge of carrying out maintenance on the machine.
LIE&LDA0 ROUTINE MAINTENANCE The following instructions allow to maintain the radio remote control in a perfect condition, guaranteeing it to function safely and correctly for a long period. Special applications may need more specific routine maintenance interventions to be carried out at different periods. These instructions do not in any case substitute the norms and laws that regulate work safety, nor do they limit the responsibility of the purchaser and user of the radio remote control.
LIE&LDA0 SPECIAL MAINTENANCE ! Any fault should be repaired by authorised Autec personnel (contact Service), using original Autec spare parts only. AUTHORIZED SERVICE CENTER When it is necessary to carry out special maintenance (radio remote control repair and replacement of damaged or faulty parts), do not contact anyone other than our Authorized Service Center.
LIE&LDA0 6 LIGHT SIGNALS On each receiving unit there are: a POWER lamp indicates the presence of power supply in the receiving unit an ENABLE lamp which indicates radio link on between the transmitting unit and receiving unit a LED for each relay on the master board, which indicates the activation of that relay 1 23 On the receiver module there are three LEDs, which indicate: 1. power supply 2. radio connection 3. frequency scanning search.
LIE&LDA0 7 PROGRAMMING ! The dip switches must be programmed when the receiving unit is not powered and can be done only by authorised personnel. The incorrect closure of the receiving unit can compromise seal between the casings and thereby the protection grade from dust and water. DIP SWITCHES ON E16SRXUS1 RADIO RECEIVING MODULE The group of eight dip switches found in the module permits the programming of different operating mode and the setting of operating frequency.
LIE&LDA0 DIP SWITCHES ON MASTER BOARDS There are a number of dip switches on the E16B22DC and E16B10DC master boards for programming various functions of the radio remote control, as explained in the following tables: DIP SWITCHES ON E16B22DC MASTER BOARD DIP SWITCH 1 1 2 2 3 3 4 4 POS. SEL.
LIE&LDA0 8 RECEIVING UNIT DIAGNOSTIC If the “machine+radio remote control” system does not start, check if the problem is caused by the radio remote control or the machine. Before carrying out any verifications, check the functioning of the machine with the cable control panel: if it does not switch on, the problem lies with the machine itself. If, on the other hand, the machine can only be switched on using the cable control panel, the problem lies with the radio remote control.
Appendix: FREQUENCY TABLE E16SRXUS1 MHz DIP SWITCH DIP SWITCH MHz 3 4 5 6 7 8 3 4 5 6 7 8 902.150 903.050 915.350 916.250 ON OFF OFF OFF OFF ON OFF OFF OFF ON OFF ON 903.850 OFF OFF OFF OFF ON ON 917.050 ON OFF OFF OFF ON ON 904.650 OFF OFF OFF ON ON ON 917.850 ON OFF OFF ON ON ON 905.525 OFF ON OFF OFF OFF ON ON ON OFF OFF OFF ON 906.325 OFF ON OFF ON OFF ON 918.675 919.525 ON ON OFF ON OFF ON 907.175 OFF ON OFF OFF ON ON ON OFF OFF ON ON 907.975 OFF ON OFF ON 920.
Via Pomaroli, 65 36030 Caldogno (VI) ITALY Tel : ++39 - 0444/901000 r.a. Fax: ++39 - 0444/901011 email: info@autec.it http://www.autec.