Modular Series Master/Slave system Master/Master system User Manual
Modular Series Master/Slave system Master/Master system User Manual
Follow the indications and warnings given by the machine producer regarding the machine on which the radio remote control is installed. If this manual is lost or damaged, ask for a copy from Autec. Please specify the serial number of the related radio remote control. Contact AUTEC if any of the instructions and/or warnings given in this manual is not clear. The information contained in this manual is subject to modification without notice and is not binding.
INDEX LIMM&SA0-00.fm 1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 Introduction ...................................................................................... 2 Conventions......................................................................................... 2 System description ............................................................................... 2 Conformity .......................................................................................... 4 Risk analysis ..................................
1 Introduction 1 INTRODUCTION 1.1 Conventions In this manual, all important information is highlighted in the following symbols and conventions: WARNINGS 1.2 abcd… This symbol highlights all extremely important indications and in: formation: failure to observe them could cause grave danger to people or objects. abcd… : IMPORTANT TEXTS System description Industrial radio remote controls of the Modular series are used to control machines from a distance.
The transmitting unit UTX-S can only work in single mode with the receiving unit URX-2. The receiving unit URX-1 can only be controlled by the transmitting unit UTX-M. The receiving unit URX-2 can be controlled by the two transmitting units, one at a time in an independent and exclusive way.
1 Introduction URX-_ URX-_ URX-1 UTX-M UTX-S UTX-M Single mode URX-2 Tandem mode URX-1 URX-2 UTX-S Tandem mode Radio transmission of a “Master/Master” system uses two different addresses: - one is used for the transmitting unit UTX-M, and can be decoded by both receiving units - one is used for the transmitting unit UTX-S, and can be decoded by both receiving units 1.
Risk analysis All warnings listed in this manual have to be taken into account during risk analysis and when setting out protection measures. All machines must undergo a risk analysis: it is therefore necessary to evaluate, within the limits of this analysis, if the machine can be radio remote controlled. Some warnings and information for risk analysis for one or more machines controlled by a “Master/Slave” or “Master/Master” system are provided in this paragraph.
1 Introduction Identification The radio remote control identification and approval data is given on plates that are on both the plates transmitting unit and the receiving unit. These plates MUST NOT be: - removed from their position - altered or damaged in any case. 1.6 Modular Series technical data Frequency band with radio module E16S_XEU1..................................... 902 - 928 MHz Available radio channels .....................................................................................
TRANSMITTING UNITS 2.
2 Transmitting units Climatic conditions Temperature Relative Humidity Air Pressure Class 4K4H Class 4K4H 86 kPa to 106 kPa Class 4K4H Working -5°F to +130°F (-20°C to +55°C) 4% to 100% (0,9 g/m3 to 36 g/m3) Class 1K5 Storage -40°F to + 160°F (-40°C to +70°C) Class 1K3 Class 2K3 Transportation Class 2K3 -13°F to + 160°F Class 2K3 70 kPa to 106 kPa 95% (60 g/m3) (-25°C to +70°C) 2.
Warnings for the use of the transmitting units FAILURE TO COMPLY WITH THE FOLLOWING WARNINGS MAR RESULT IN SERIOUS INJURY OR DEATH TO PERSONNEL AND DAMAGE TO EQUIPMENT. The user must always respect the following warnings: Autec, or its distributors, cannot be held responsible if the radio remote control is installed on applications other than those permitted and if used in irregular working conditions.
3 Receiving unit 3 RECEIVING UNIT 3.1 Description of the receiving unit G H C B E M L F A D A cable gland (opt. plug) B identification plate G 5.8” (148 mm) C technical data plate H 4.6” (116 mm) D POWER ENABLE light L 10” (253 mm) E antenna M 10” (253 mm) F “ENABLED” lights (if present) Drilling template Number 1 or 2 on the receiving unit identifies respectively URX-1 and URX-2.
Temperature Class 4K4H Working -5°F to +160°F (-20°C to +70°C) Class 1K5 Storage -40°F to + 160°F (-40°C to +70°C) Class 2K3 Transportation -13°F to + 160°F (-25°C to +70°C) 3.
3 Receiving unit 3.3 Inner parts of the “Master/Master” receiving units Mother board The mother board in the receiving units is the E16B14AC. F5 F4 F3 F2 F1 F1 POWER SUPPLY protection fuse F2 and F3 STOP circuit protection fuses F4 and F5 SAFETY circuit protection fuses Bus board The receiving units URX-1 and URX-2 contain the bus board E16RI02D, where two radio receiving module have their seats; the one corresponds to the transmitting unit UTX-M and the other to the UTX-S.
Place the receiving unit so that it can be reached easily. Fix the receiving unit in 4 points, using the specific holes in the housing and the specific vibration dampers. Do not modify or tamper with the radio remote control, the machine or its electrical panel. Do not perforate the receiving unit in any case. Check that the receiving unit power supply is within the voltage range given in the “Technical Data”, and that the voltages and currents being used do not exceed the maximum permitted values.
3 Receiving unit 3.5 Specific warnings for the installation of the receiving unit IEC60204 Pursuant to section 9.2.7.5 of the IEC60204-1 (and IEC60204-32), installation of two different lamps (or horns) in the receiving units, connected to the dedicated terminals ENA-M and ENA-S (as explained in the technical data sheet) is recommended. These two signal devices indicate the working status of the receiving units (see chapter 4 for the “Master/Slave” system and chapter 5 for the “Master/Master” system).
External signal lights of the receiving unit 3 Receiving unit 3.
3 Receiving unit 3.8 Relay LEDs Internal signal lights of the receiving unit The activation of each relay on the mother board E16B14AC is signalled by a LED (A) near the relay. The same indication is also given in the bus board (E16RI02_). Mother board E16RI02_ bus board A A LED on the radio Three LEDs are present on the receiving modmodule ule, that indicate: 1 2 3 1.power supply on 2.radio link on 3.
OPERATING MODE OF “MASTER/SLAVE” 4.1 Command “Take/Release 2” or “Release 2” 4 Operating mode of “Master/Slave” 4 COMMAND “TAKE/RELEASE 2” OR “RELEASE 2” 1 2 POWER ON AND START UP POWER ON AND START UP 2 1 COMMAND “TAKE/RELEASE 2” OR “RELEASE 2” Transmitting The transmitting unit UTX-M has a “Take/Release 2” command that engages and releases the unit UTX-M receiving unit URX-2.
4 Operating mode of “Master/Slave” Status of the The receiving unit URX-2 has three working modes: receiving unit - free: it can be used by the transmitting unit that first requests its control. The receiving unit URX-2 has this status when the lamps or horns (if present) are not switched on - engaged: it is reserved but not used by one of the transmitting units, which is off.
OPERATING MODE OF “MASTER/MASTER” 5.1 Command “Take/Release” 5 Operating mode of “Master/Master” 5 COMMAND “TAKE/RELEASE 1” COMMAND “TAKE/RELEASE 2” 1 2 POWER ON AND START UP POWER ON AND START UP COMMAND “TAKE/RELEASE 2” 2 1 COMMAND “TAKE/RELEASE 1” The transmitting unit UTX-M and the transmitting unit UTX-S have a “Take/Release 1” command and a “Take/Release 2” command that engage and release respectively the receiving unit URX1 and the receiving unit URX-2.
5 Operating mode of “Master/Master” Signal type LAMP (OR HORN) connected to the terminal ENA-M LAMP (OR HORN) connected to the terminal ENA-S OFF the receiving unit URX-1 or URX-2 is the receiving unit URX-1 or URX-2 is free from the transmitting unit UTX-M free from the transmitting unit UTX-S ON blinking fast (3 sec.
OPERATING MODE OF THE TRANSMITTING UNITS 6 Operating mode of the transmitting units 6 COMMAND ACTIVATION STOP SWITCHING OFF SIGNALS BATTERY SWITCHING OFF COMMAND ACTIVATION STOP SIGNALS 6.1 BATTERY Command activation Activate the joysticks, pushbuttons and/or selectors related to any of the movement or selection commands to be carried out.
6 Operating mode of the transmitting units 6.2 STOP The STOP pushbutton should be pressed when it is necessary to stop the machine immediately when a dangerous condition should occur. To stop the machine immediately, press the STOP pushbutton. To start working again, after checking that the working conditions are safe, turn the STOP pushbutton in the direction indicated to deactivate it and repeat the starting procedure. The STOP circuit complies with category 3 according to the EN 954 - 1. 6.
MAINTENANCE These instructions do not in any case substitute the norms and laws that regulate work safety, nor do they limit the responsibility of the purchaser and user of the radio remote control. All control and maintenance actions carried out on the radio remote control must be verified and recorded by the person in charge of carrying out maintenance on the machine.
7 Maintenance comments) showing that this check has been regularly carried out. Keep the record together with other installation documents. External electrical conductors 7.2 Every twelve months: 1.make sure that the cable which connects the receiving unit to the machine is intact along the full length 2.make sure that the connecting plugs and sockets are intact and connected 3.check the strips or other fixing systems and replace them if necessary 4.
PROGRAMMING The dip switches can only be programmed by authorised personnel; programming is only possible when the receiving unit is not powered and the battery has been removed from the transmitting unit. The incorrect closure of the transmitting and the receiving unit can compromise the seal between the casings and thereby the protection degree from dust and water. 8.1 Programming the transmitting module To change the programming set in the radio module, it is necessary to open the transmitting unit.
8 Programming 8.2 Programming the receiving module To change the programming set in the radio module, it is necessary to open the receiving unit. The group of eight dip switches located on the radio modules is used to program some functions and set the working frequency. The programming set in the other group of four dip switches must never be modified. For the correct functioning (see paragraph 1.
Programming the master board E16B14AC Dip switch programming has to correspond to that given in the technical data sheet and must not be modified. 8.4 Programming the bus board E16RI02_ Autec programs this bus board and programming is recorded in the data memory that configures outputs of the receiving unit. Data memory 8.5 Frequency tables Settable frequencies E16STXUS1 and E16SRXUS1 MHz 902.150 903.050 903.850 904.650 905.525 906.325 907.175 907.975 908.850 909.650 910.450 911.250 912.125 912.
9 Diagnostics 9 DIAGNOSTICS If the system “machine+radio remote control” does not start, check if the problem is caused by the radio remote control or the machine. Therefore, before carrying out any verification connect the cable control unit: if the machine does not start, the problem lies with the machine itself. If, on the other hand, the machine only starts when using the cable control unit, the problem lies with the radio remote control.
Receiving unit diagnostics If diagnostics described in paragraph 9.1 has been carried out with the transmitting unit UTX-S of a “Master/Slave” system, carry out the diagnostic procedure with the receiving unit URX-2. If diagnostics described in paragraph 9.1 has been carried out with the transmitting unit UTX-M of a “Master/Slave” system, carry out the diagnostic procedure twice, one with the receiving unit URX-1 only, the other with the receiving unit URX-2 only.
9 Diagnostics - 30 - LIMM&SA0-00.
www.autecsafety.com Autec s.r.l. Via Pomaroli, 65 - 36030 Caldogno (VI) Italy tel +39.0444.901000 - fax +39.0444.
