C26PRO SERIES PRO-M
C26PRO SERIES PRO-M
Carefully read the instructions and warnings about the system or the equipment in which the KTC is installed. Should the manual be damaged or lost, ask AUTEC for a copy of the manual Specifying the KTC serial number. Contact AUTEC if any of the instructions and/or warnings given in this manual are not clear. The information contained in this manual is subject to modification without notice and is not binding.
1 CONVENTIONS Any pieces of text written in bold should be read very carefully. This symbol highlights extremely important indications and information which, if not observed, can create seriously dangerous situations for people, equipment or property. This symbol highlights all important indications and information that deal with operation. 2 CONFORMITY The C26 PRO series PRO-M radio remote control is in conformity with FCC Rules (Part 90 for the transmitting unit and Part 15 for the receiving unit).
3 RADIO REMOTE CONTROL DESCRIPTION Industrial radio remote controls are used to command machines from a distance. Each industrial radio remote control is made up of a portable transmitting unit, from which the user can remotely control the machine, and a receiving unit installed on board the machine itself. The transmitting unit sends a coded message over radio frequency transmission.
(cabled) control. This connecting technique is advisable even if the machine is not originally equipped for it. The reliability of the installation is largely dependent on the quality of the wiring, and connections should therefore be made to the highest standards using multi-core or single-core cables of suitable cross-sectional area for the current to be carried. Cables should also be flame retardant (for further information refer to IEC 60204 - 1).
- are qualified and trained, - know the “radio remote control + machine” system well. Autec, or its distributors, cannot be held responsible if the radio remote control is installed on applications other than those permitted and if used in irregular working conditions. Each time the transmitting unit is powered, make sure that the STOP pushbutton operates correctly and that, when pressed, machine movement is interrupted instantly. If this does not occur, do not use the radio remote control.
After each maintenance procedure, always make sure that only the expected manoeuvres are carried out when the relative commands are sent by the transmitting unit. Summary The prescriptions that follow should be considered as the minimum necessary for safe and correct radio remote control operation. Special applications may need more specific routine maintenance procedures to be carried out at different periods.
3. 4. 7 verify and if necessary replace the strips or other fixing systems make sure that the connecting cable has not deteriorated, particularly at the cable entry point. WARNINGS REGARDING SPECIAL MAINTENANCE While carrying out special maintenance on the radio remote control and the machine, remove the battery from the transmitting unit and disconnect the connecting plug from the receiving unit.
Once all necessary checks have taken place, the installer must undersign the technical data sheet, which must be kept with the user's manual (always keep a copy of this data sheet in case it could be required). Identification plates The radio remote control identification data are written on a technical data plate both on the transmitting unit and on the receiving unit. The plates MUST NOT be removed from where they are placed.
RPM +/- Speed selector Frequency change LED signals This selector works in two ways: 1. during normal operation: increases (rpm +) or decreases (rpm -) the machine motor turns 2. during the set-up phase REMOTE SET UP: see chapter 12 A speed selector may be present, which makes the machine operate at different speeds as necessary. This selector can have two, three or four positions which respectively activate two, three or four speed levels.
10 RECEIVING UNIT A P G G B B C C H E F L M N G G D A B C D E F G Internal signalling POWER light ENABLE light connecting plug identification plate technical data plate closing screws B C H L M N P POWER light ENABLE light RI97-08PVZA module fuse F1 (POWER SUPPLY) fuse F2 (STOP) fuse F3 (SAFETY) internal LEDs The POWER light indicates the presence (on) or not (off) of the power supply in the receiving unit The ENABLE light indicates that the connection between the transmitting unit and the r
FLOW Activating a movement command also activates the FLOW function: this commands the solenoid valve which puts the oil in the hydraulic circuit of the main distributor under pressure. T.S. T.S. (TIMED STOP) is the command that switches off the machine diesel motor: it remains active for 10 seconds after the STOP pushbutton has been pressed.
11 RI97-08PVZA MODULE S C4 C1 C2 P L C3 D K1 C5 C1 C2 C3 C4 C5 D K1 L P S connector for the proportional voltage-outputs connector for the proportional current-outputs (PWM) connector for the on/off inputs connector for the power supply connector for the connection to the bus board dip switches data memory LEDs initial calibration restore pushbutton rotary switch for calibration Dip switches A group of 4 dip switches is present on the RI97-08PVZA module: they are used to program some functions.
Signal type LEDs red green yellow Steady light / / the initial values of the proportional output are reset when the restore pushbutton P is pressed Blinking data memory is damaged the RI97-08PVZA module is powered and functioning * the REMOTE SET UP function is active (DIP 1 is ON) Light switched off the data memory is functioning the RI97-08PVZA module is not powered and is not functioning the REMOTE SET UP function is not active (DIP 1 is OFF) * if the blinking is slow, there is no radio l
Module calibration Position 0: dither frequency (for PWM output only) When the rotary switch S is at 0, the PWM (current) dither frequency can be adjusted. This value should not normally be modified. If necessary operate on the RPM+/- selector on the transmitting unit to modify the desired value Position 1: minimum and maximum values for Z2-Z7 outputs The maximum and minimum values of the two semiaxis of each joystick are adjusted with the rotary switch S in position 1.
14 DIAGNOSTICS If the system “radio remote control + machine” does not start, check if the problem is caused by the radio remote control or the machine. Therefore, before carrying out any verification connect the alternative control unit: if the machine does not start, the problem lies with the machine itself. If, on the other hand, the machine only starts normally when started by the alternative control unit, the problem lies with the radio remote control. In this case, perform the following checks.
15 TECHNICAL DATA General Working frequency ......................... 902 - 928 MHz in 9 sub-bands (3.2 MHz each) Programmable radio channel ..............64 in any sub-band (manual selection mode) ...................... 16 groups of 8 frequencies in any sub-band (automatic scan mode) Channel spacing........................................................... 25 kHz (option 12.5 kHz) Hamming distance......................................................................................
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AUTEC s.r.l. via Pomaroli, 65 36030 Caldogno (VI) ITALY Tel : ++39 - 0444/901000 r.a. Fax: ++39 - 0444/901011 email:info@autec.it http://www.autec.
