Trademarks Autel®, MaxiSys®, MaxiDAS®, MaxiScan®, MaxiCheck®, and ® MaxiRecorder are trademarks of Autel Intelligent Technology Corp., Ltd., registered in China, the United States and other countries. All other marks are trademarks or registered trademarks of their respective holders.
Safety Information For your own safety and the safety of others, and to prevent damage to the device and vehicles upon which it is used, it is important that the safety instructions presented throughout this manual be read and understood by all persons operating or coming into contact with the device. There are various procedures, techniques, tools, and parts for servicing vehicles, as well as in the skill of the person doing the work.
The safety messages herein cover situations Autel is aware of. Autel cannot know, evaluate or advise you as to all of the possible hazards. You must be certain that any condition or service procedure encountered does not jeopardize your personal safety. DANGER When an engine is operating, keep the service area WELL VENTILATED or attach a building exhaust removal system to the engine exhaust system.
CONTENTS SAFETY INFORMATION ........................................................................... ii SAFETY MESSAGES ................................................................................ ii SAFETY INSTRUCTIONS ......................................................................... ii USING THIS MANUAL ..............................................................................1 CONVENTIONS ..............................................................................................
.1 TEST PROCEDURE .................................................................................25 5.2 TEST RESULTS ......................................................................................26 BATTERY REPLACE ..............................................................................27 BATTERY RESET ...................................................................................29 7.1 AUTO REGISTRATION (AFTER BATTERY REPLACEMENT) .............................29 7.1.1 BMS Reset ........
REMOTE DESKTOP ..............................................................................52 REGISTER TOOL ..................................................................................54 14.1 REGISTRATION VIA TESTER ...................................................................54 14.2 REGISTRATION VIA AN INTERNET BROWSER ON A COMPUTER OR MOBILE DEVICE ......................................................................................................54 MAINTENANCE AND SERVICE ................
Using This Manual This manual contains device usage instructions. Some illustrations shown in this manual may contain modules and optional equipment that are not included in your system. Contact your sales representative for availability of other modules and optional tools or accessories. Conventions The following conventions are used. Bold Text Bold text is used to highlight selectable items such as buttons and menu options. Example: Tap OK.
Important IMPORTANT indicates a situation which, if not avoided, may result in damage to the test equipment or vehicle. Example: IMPORTANT Keep the cable away from heat, oil, sharp edges and moving parts. Replace damaged cables immediately. Hyperlink Hyperlinks, or links, that take you to other related articles, procedures, and illustrations are available in electronic documents. Blue italic text indicates a selectable hyperlink and blue underlined text indicates a website link or an email address link.
General Introduction MaxiBAS BT608 Touchscreen Battery & Electrical System Analyzer The MaxiBAS BT608 battery and electrical system analyzer is a full-featured battery and starting/charging systems diagnostics tool. The BT608 uses a technology called Adaptive Conductance to more accurately determine the health of battery than traditional battery testers.
2.1 MaxiBAS BT608 Tester 2.1.1 Function Description Figure 2-1 MaxiBAS BT608 Front/Back/Side View 1. Multimeter Cable Port 2. Battery Clamp Cable Port 3. Micro SD Slot 4. Thermal Printer 5. Paper Exit 6. Power LED — refer to Table 2-1 Power LED Description for details 7. Ambient Light Sensor — detects ambient brightness 8. Lock/Power Button — press and hold to turn on and off/restart the BT608, or tap the power button to lock the screen 9. 5.5-inch Touchscreen 10. Camera 11.
Table 2-1 Power LED Description LED Color Green Description Lights solid green when the battery is fully charged. Flashes green while charging, and the tester will automatically powers on. Lights red when the tester is powered on and the battery level is below 15%. Lights red when illegal operation is detected. Power Red 2.1.
2.1.3 Technical Specifications Item Description Operating System Android 9.0 Screen Display 5.5'' LCD touchscreen with 720x1280 resolution Storage 32 GB Connectivity Camera 8 Megapixel Input Voltage 5 V DC Working Current < 450 mA at 7.7 V DC Internal Battery 7.7 V, 3000 mAh CCA Range 100 to 3000 A Voltage Range 1.5 V to 36 V Working Temperature 0°C to 50°C (32°F to 122°F) Storage Temperature -10°C to 60°C (14°F to 140°F) Dimension (L x W x H) 204mm (8.03”) x 90mm (3.
2.2 MaxiVCI V200 — Vehicle Communication Interface (VCI) 2.2.1 Function Description 1. 2. 3. 4. 5. Flashlight Power Button Power LED Vehicle/Connection LED Vehicle Data Connector (16-pin) USB Port VCI LED Description LED Power LED Color Description Yellow VCI is powered on and performing selfcheck. Green VCI is ready for use. Flashing Red Firmware is updating. Green Vehicle / Connection LED Blue Solid Green: VCI is connected via USB cable.
2.2.2 Power Sources The VCI device can receive power from following sources: Vehicle Power AC/DC Power Supply Vehicle Power The VCI device operates on 12/24 Volt vehicle power, which is powered by the vehicle data connection port. The device powers on whenever it is connected to an OBD II/EOBD-compliant data link connector (DLC). AC/DC Power Supply The VCI device can be powered from a wall socket using the AC/DC power adapter. The flashlight on the VCI device can by powered by this way. 2.2.
2.3 Other Accessories Battery Clamp Cable Connects tester to battery Battery Side Post Terminal Type S (2pcs) Connects the battery posts and the clamps Battery Side Post Terminal Type T (2pcs) Connects the battery posts and the clamps Power Adapter Together with the USB cable, connects the unit to an external DC power port for power supply. USB Cable Together with the power adapter, connects the unit to an external DC power port for power supply.
Getting Started Ensure the unit is sufficiently charged. NOTE The images and illustrations depicted in this manual may differ from the ones in your tool. 3.1 Power Up Press and hold the Lock/Power button on the left side of the tester to switch the unit on. The system will boot up and display the Main Menu. Figure 3-1 Sample BT608 Tester Main Menu 1. Status Bar 2. Application Buttons 3.
3.1.1 Page Indicator and System Status Bar Descriptions of icons on the status bar and page indicator are displayed below (Table 3-1). Table 3-1 System Status Icons and Page Indicator Icon Name Description Page Indicator Indicates the position of the current page in a list of pages. The user swipes the screen left or right to view the previous or next page.
Button Name Description Diagnostics Reads and/or erases trouble codes. See Diagnostics on page 33. Multimeter Accesses the Multimeter function. multimeter is sold separately.) See Multimeter on page 40. Update Accesses system software update menu. See Update on page 46. Settings Accesses the VCI Manager, BAS Manager, System Settings Menu, and more. See Settings on page 48.
Table 3-3 Drop-down Menu Buttons Button Name Settings Bluetooth Description Quick access to the Settings function. Enables Bluetooth connection. Wi-Fi Enables Wi-Fi connection. Flashlight Turns on/off the flashlight. Screenshot Captures a screenshot of the current screen. Auto Brightness Adjusts the screen brightness automatically. Logger Accesses the Log Collection function. Restart Restarts the application. Screen Brightness Slider — Slides to manually adjust the screen brightness.
3.2 Power Off All vehicle communications should be terminated before shutting down the tester. A warning message displays if a shutdown is attempted while the tester is communicating with the vehicle. Forcing a shutdown while the tester is communicating with the vehicle may lead to ECU problems on some vehicles. Please exit the Diagnostics application before shutting down the tester. To power off the tester: 1. Press and hold the Lock/Power button. 2. Tap Power off option. 3. Tap OK.
2. Connect the red clamp to the positive (+) terminal and the black clamp to the negative (−) terminal of the battery.
In-vehicle Test In-vehicle Test is used for testing batteries that are installed in a vehicle. An invehicle test includes battery test, starter test, and generator test. These tests help determine the health status of the battery, the starter, and the generator. 4.1 Start the Test Select In-vehicle Test on the Home Screen. An illustration displays the OBD II connector location.
Buttons Table 4-1 Upper Toolbar Buttons Name Button Description Back Returns to the previous screen Home Returns to the Home Screen Battery Connection Displays the battery connection status. The number on the icon indicates the real-time voltage of the tested battery. In the battery test, the button will turn green if the battery is good; otherwise, it will turn red. VCI Connection Tap to enter the VCI Manager. The icon also displays the connection status of the VCI. 4.1.1 VCI Connection 1.
Figure 4-2 Sample VCI Manager Screen 6. Tap the icon to return to the previous screen. The tab will move to the Vehicle information screen. The VCI button on the top right corner of the screen displays a green check mark, indicating the tester is connected to the VCI. 4.1.
Buttons Name Button Description AutoVIN After the VCI is connected to the device through the vehicle’s OBD Data Link Connector (DLC), turn on the ignition. The vehicle’s VIN number will automatically be recognized. Scan License Tap to scan license plate. Scan VIN Tap to scan Vehicle Identification Number (VIN). Battery Location Tap to check the battery location diagram. NOTE The Scan License feature is supported in limited countries and regions.
8. Tap the icon on the tab to return to the Vehicle information screen. Tap Battery Location on the bottom left corner of the screen and review the battery location diagram. 9. Locate the battery, check the battery information on it, and select the correct battery parameters on the screen. 10. Confirm the information on the Vehicle information screen. Tap the corresponding field to manually input the correct parameters if needed. Tap Next to continue. 4.2 Battery Test 11.
Figure 4-6 Sample Battery Test Result Screen 1. Process Buttons 2. Test Report 3. Function Buttons Process Buttons Tap any of the process buttons to advance to the corresponding test — battery test, starter test or generator test. A status icon will display on the bottom right corner of the button, indicating the test results. Battery Test Results The battery test results include a color-coded result summary, a list of test data, and repair tips.
Function Buttons The Function Buttons at the bottom of the screen vary depending on the operation. Functions include Report and Replace Battery. The table below provides a brief description of the Function Buttons operations: Name Description Report Tap to view the test data and results in report form. Tap Print on the bottom of the screen to print the test report to the builtin thermal printer. Tap Email to send the test report to an email address.
Table 4-3 Starter Test Results Result Description Cranking Normal The starter is good Current Too Low Low momentary discharge capacity Voltage Too Low Low battery storage capacity Not Started The starter is not detected for starting 4.4 Generator Test 15. Follow the on-screen instructions to complete the test.
Result Table 4-4 Generator Test Results Description Charging Normal The generator is good. Output Too Low Output Too High Ripple Too Large The belt linking the starter and the generator is loose; The cable linking the starter and battery is loose or corroded. The generator is not properly connected to the ground; The voltage adjuster is broken and needs replacement. The commutation diode is broken.
Out-Vehicle Test Out-vehicle Test is used to test the condition of batteries that are not connected to a vehicle. This function aims to check the health status of the battery only. The compatible battery types and standards are as follows: Types: FLOODED, AGM, AGM SPIRAL, EFB, and GEL Standards: CCA, SAE, CA, EN, EN2, IEC, DIN, JIS, MCA, BCI, and GB 5.1 Test Procedure 1. Connect the tester clamps to the battery terminals. 2. Select the appropriate battery type, rating standard, and CCA value.
Figure 5-2 Sample Out-vehicle Test Results Screen 5.2 Test Results Icons are color-coded to indicate status. Result Good Battery Good & Recharge Description Battery meets required standards. Battery is good, but low on charge. Fully charge the battery. Check for causes of low charge. Charge & Retest Battery requires charge to determine its condition. Replace Battery Battery fails to meet industry-accepted standards. Bad Cell Battery fails to meet industry-accepted standards.
Battery Replace The Battery Replace function guides you to replace the battery step by step. The battery replacement process includes Battery Type Suggestion, Preparation, Battery Replacement steps, New Battery Test and Battery Registration. To replace the battery: 1. Tap the Help button at the bottom of each screen to read all the help information carefully before operation, then follow the on-screen instructions to complete the battery replacement. 2.
Figure 6-2 Sample New Battery Test Results Screen 3. When the new battery test is completed, tap Next to automatically proceed to Auto Registration in the Battery Reset section.
Battery Reset The Battery Reset allows users to access the following functions: Auto registration (after battery replacement), BMS reset, Electric appliance reset, Special function and Battery usage history. Figure 7-1 Sample Battery Reset Main Menu Screen 7.1 Auto Registration (after battery replacement) Auto registration is often used after the successful installation of a new battery, including BMS reset and Electric appliance reset. 7.1.
Figure 7-2 Sample BMS Reset Menu Screen After choosing the desired battery replacement registration, information of Scene, Condition, Influence and Note will display. Click Next to complete registration. 7.1.2 Electric Appliance Reset When the vehicle power is interrupted in order to replace the battery, and a memory saver has not been used, position settings on some vehicle components will be lost. These settings should be relearned.
Figure 7-3 Sample Electric Appliance Reset Screen 7.2 Special Function The special function varies by vehicle make. Functions other than battery reset are categorized as special functions. Please follow the on-screen instructions to perform the desired function.
7.3 Battery Usage History (only for BMW vehicles) The Battery usage history function will display the following three tests: 1. SOC (State of Charge) in the last 5 days: monitors the SOC status and diagnoses the health status of the battery. 2. Proportion of SOC duration: displays battery usage habits of drivers. 3. Estimated current mileage comparison (battery replacement): determines the current battery life based on the previous vehicle mileage record.
Diagnostics The Diagnostics function enables all systems fault detection, and access to live system data for numerous vehicle control systems, such as engine, transmission, and ABS. After choosing a diagnostic type (Automatic selection or Manual selection) on the Diagnostics main menu, there are two options available when accessing the Diagnosis menu: 1. Auto Scan — starts scanning all available systems on the vehicle. 2.
Figure 8-1 Sample Auto Scan Operation Screen 1. Progress Percentage — indicates the test progress 2. Main Section 3. Function Buttons Main Section Column 1 — displays the sequence numbers. Column 2 — displays the scanned systems. Column 3 — displays the diagnostic indicators describing test results. The indicators are defined as follows: Fault | #: Fault indicates detection of fault code(s); # indicates the quantity of detected faults.
Function Buttons A brief description of the operations of the Auto Scan Function Buttons are displayed in the table below. Table 8-2 Auto Scan Function Buttons Name Save Description Saves the scanning results as a PDF document. Report Displays the diagnostic data in report form. Quick Erase Deletes codes. A warning message will display to alert user of possible data loss when this function is selected. OK Confirms the test results.
Figure 8-2 Sample Function Menu Screen The Function menu options may vary by vehicle. The Function menu may include: ECU information Read codes Erase codes Live data Freeze frame To perform a diagnostic function: 1. Establish communication with the test vehicle. 2. Identify the vehicle by selecting from the menu options. 3. Select the Diagnostics section. 4. Locate a system for testing by Auto Scan or through menu-driven selections in Control Units. 5.
Figure 8-3 Sample ECU Information Screen 8.2.2 Read Codes This function retrieves and displays the DTCs from the vehicle’s control system. The Read codes screen varies by each vehicle model being tested. The availability of freeze frame data for viewing varies by vehicle.
Figure 8-4 Sample Read Codes Screen Main Section 1. Code section — displays the retrieved codes from the vehicle. 2. Description section — describes the retrieved codes in detail. 3. Status section — indicates the status of the retrieved codes. 4. Snowflake icon — indicates freeze frame data is available for viewing. Selecting this icon will display a data screen, which looks and functions similar to the Read codes screen. 8.2.
To erase codes: 1. Tap Erase codes on the Function menu. 2. A message warning that DTCs and/or freeze frame data will be deleted will display: b) Tap Yes to continue. A confirmation screen will display when the operation is successful. c) Tap No to exit. 3. Tap ESC on the confirmation screen to exit Erase codes. 4. Return to the Function menu and tap Read codes to verify.
Multimeter The multimeter (sold separately) is a multi-function, multi-range measuring instrument. Connect the multimeter to the BT608 and access its application directly from the home screen to perform AC/DC voltage, AC/DC current, and resistance measurements, and diode, and connectivity tests. The test results will be displayed in number or graph. 9.1 Safety Information Follow the instructions below to reduce the risk of injury from electric shock and prevent equipment damage.
the circuit. After current measurement is finished, turn off the power to the circuit before removing the test leads and before reconnecting any disconnected wires or devices. Do not add voltage to the input terminal when measuring resistance. To avoid electric shock, turn off the power to the component before connecting. To prevent damage, always use and store your multimeter in appropriate environments. Do not use in wet or damp conditions, or around explosive gas or vapor.
Figure 9-1 Sample Multimeter Connection Schematic 9.3 Screen Layout and Operation Tap the Multimeter icon on the main menu to view the multimeter page.
① ② Figure 9-2 Sample Multimeter Test Screen 1. Multimeter icon 2. Digital display 3. Main view section 4. Measurement type selection ④ 9.3.1 Multimeter Icon The Multimeter status icon indicates the connection status with the tester. A green check mark means that the tester and the multimeter are connected; a red “X” means that the device and the tester are not connected. 9.3.2 Digital Display This section displays the digital measurement results. 9.3.
9.3.4 Measurement Type Selection This multimeter can be used to measure AC voltage, DC voltage, resistance, AC electricity, DC electricity, diode, and connectivity. The measurement types include: Icon Name Description AC voltage DC voltage Resistance AC current DC current Diode Connectivity Measures the voltage in the electrical circuit. Measures the resistance of the electrical circuit or the component. Measures current amperage by using the optional current clamp.
Figure 9-3 Sample Schematic Diagram of Current Clamp 45
Update This function allows you to update your BT608 software through Wi-Fi connection, including software for operating system, applications, battery testing, battery registration, and vehicle manufacturers. A notification displays when updates are available. Ensure the tool is connected to a stable Wi-Fi network and follow the on-screen instructions to update software. Tap into any available vehicle software to view vehicle model coverage.
Upper Toolbar Button Description Returns to the previous page. Tap to acquire all software. Returns to the Home Screen. Search Bar Searches for updates by vehicle manufacturer. Main Section Left Column — displays vehicle logos. Middle Column — displays the newest software version for update and information of the size and release date of the update package. Right Column — buttons vary by the operation. a) Tap Acquire to download and install the desired software.
Settings Access the Settings menu to adjust default settings and view information about the MaxiBAS system. The following options are available in the MaxiBAS settings. Option Description VCI manager VCI Manager is for connecting the MaxiBAS BT608 with a VCI device via Bluetooth. This option allows you to pair the tester with the VCI device, check the communication status, and upgrade the VCI firmware. BAS manager Allows you to check and update the firmware version and resources.
Data Manager The Data Manager application allows you to store, print, and review the saved files, manage workshop information and customer information records, and keep test vehicle history records. There are six main functions available. 12.1 Test Records This option stores records of test vehicle history, including battery tests and diagnostics.
12.2 Workshop Information The Workshop Information form allows you to input, edit, and save detailed workshop information, such as shop name, address, phone number, and other remarks, which, when printing vehicle diagnostics reports and other associated test files, will display as the header of the printed reports. 12.3 Image The Image option is a JPG database containing all captured screenshots. Tap the icon on the top right corner of the screen to delete the selected images. 12.
NOTE Thermal Paper The internal printer is shipped with two rolls of thermal paper (2.3’’ wide by 0.98’’ in diameter). Replacement rolls are available in most stationery stores. To replace the paper roll: 1. Open the cover of the printer by gently lifting it upwards. 2. Remove the spent roll if any. 3. Insert a new paper roll. 4. Pull the paper out past the cutter at the front of the printer. While doing so, make sure that the paper roll stays taut and doesn’t unroll. 5.
Remote Desktop The Remote Desktop application launches the TeamViewer Quick Support program, which is a simple, fast, and secure remote-control interface. You can use the application to receive remote support from Autel's support center, colleagues or friends by allowing them to control your MaxiBAS tester on their PC via the TeamViewer software. If you think of a TeamViewer connection as a phone call, the TeamViewer ID would be the phone number under which all TeamViewer Clients can be reached separately.
To receive remote support from a partner: 1. Power on the BT608. 2. Tap the Remote Desktop application from the MaxiBAS Main Menu. The TeamViewer interface appears and the device ID is generated and shown. 3. Your partner must install the Remote Control software to his/her computer by downloading the TeamViewer program (full version) online (http://www.teamviewer.com). Start the software on his/her computer at the same time in order to provide support and take control of the BT608 remotely. 4.
Register Tool To update the software on your tool, the tool must be registered. The installation of the latest firmware and vehicle software is vital to the successful operation of the BT608. Register the tool and download the software prior to using. Register directly on the tool or via Internet on a mobile device or computer. 14.1 Registration via Tester 1. First, make sure the device is connected to Wi-Fi. 2.
Maintenance and Service To ensure that the tester and the combined VCI unit perform at their optimum level, we advise that the product maintenance instructions covered in this section are read and followed. 15.1 Maintenance Instructions The following shows how to maintain your devices, together with precautions to take. Use a soft cloth and alcohol or a mild window cleaner to clean the touch screen of the tester. Do not use any abrasive cleansers, detergent, or automotive chemicals on the tester.
15.2 Troubleshooting Checklist A. When the tester does not work properly: Make sure the tester has been registered online. Make sure the system software and diagnostic application software are properly updated. Make sure the tester is connected to the Internet. Check all cables, connections, and indicators to ensure the signal is being received. B. When battery life is shorter than usual: This may happen when you are in an area with low signal strength. Turn off your device if not in use.
DANGER 1. The built-in Lithium-ion Polymer battery is factory replaceable only; incorrect replacement or tampering with the battery pack may cause an explosion. 2. Do not use a damaged battery charger. Do not disassemble or open, crush, bend or deform, puncture or shred. Do not modify or remanufacture, attempt to insert foreign objects into the battery, expose to fire, explosion or other hazards. Make sure to use the charger and USB cables that come together in the package only.
AUTEL NORTH AMERICA Phone: 1-855-AUTEL-US (288-3587) (855-288-3587) Monday-Friday 9am-6pm EST Website: www.autel.com Email: ussupport@autel.com Address: 175 Central Avenue, Suite 200, Farmingdale, New York, USA 11735 AUTEL EUROPE Phone: 0049 (0) 6103-2000520 Monday-Friday, 9:00am-6:00pm Berlin Time Website: www.autel.eu Email: sales.eu@autel.com, support.eu@autel.
Autel IMEA DMCC Phone: +971 585 002709 Web: www.autel.com Email: sales.imea@autel.com, imea-support@autel.com Address: Office 1006-1010, Cluster C, Fortune Tower, Jumeirah Lakes Tower (JLT), Dubai, U.A.E For technical assistance in other markets, please contact your local distributor. 15.4.2 Repair Service If it becomes necessary to return your device for repair, please download the repair service form from www.autel.com, and fill in the form.
16 Compliance Information FCC Compliance FCC ID: WQ8BATSTB2022 WQ8BATSTBV200 This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: a) This device may not cause harmful interference, and b) This device must accept any interference received, including interference that may cause undesired operation. WARNING Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.
SAR The radiated output power of this device is below the FCC radio frequency exposure limits. Nevertheless, the device should be used in such a manner that the potential for human contact is minimized during normal operation. The exposure standard for wireless devices employs a unit of measurement known as the Specific Absorption Rate, or SAR. The SAR limit set by the FCC is 1.6 W/Kg.
17 Warranty Limited One Year Warranty Autel Intelligent Technology Corp., Ltd.
IMPORTANT All contents of the product may be deleted during the process of repair. You should create a back-up copy of any contents of your product before delivering the product for warranty service.