CNC-210A Series Technical Manual DOC NO:040610 1. INTRODUCTION .................................................... 2 2. MAIN FEATURES .................................................. 2 3. CONSTRUCTION OF CONTROLLER................... 3 4. INSTALLATION AND WIRING............................... 5 5. ADJUSTMENT ..................................................... 10 6. PROGRAM UPDATE ........................................... 12 7. DATA TRANSMIT................................................. 13 8.
CNC-210A Series Technical Manual 1. INTRODUCTION CNC-210A is a series of COIL WINDING MACHINE CONTROLLER developed by TAILY AUTOMATION. It not only retains all the features of previous designs, it also has a low noise level and is less sensitive to external power fluctuation. Furthermore, it also includes a RS-485 network interface, making coil-winding operation easier to manage.
CNC-210A Series Technical Manual 3. CONSTRUCTION OF CONTROLLER 3.1.
CNC-210A Series Technical Manual 3.3. Internal connectors and cables specification 210A-DVR-CN1 210A-CPU-CN1 360mm 205mm 18AWG 2 MHB-3P 3 1 FC-10Px2 CLIP-10Px2 210A-DVR-CN2 320mm 210A-CPU-CN2 20AWG 205mm MHB-2P MHB-3P 110mm 20AWG 210A-DVR-CN4 125mm 20AWG MHB-3P FC-20Px2 MHB-7P CLIP-20Px2 210A-CPU-CN3 MHB-4P 105mm 200mm 90mm 210A-DVR-CN5 FC-10Px2 210A-ECB-CN2 20AWG CLIP-10Px2 MHB-2P MHB-2P 210A-ECB-CN1 150mm 26AWG MHS-4P MHS-4P 3.4.
CNC-210A Series Technical Manual 4. INSTALLATION AND WIRING The controllers should be operated in an environment that is protected from moisture, corrosive gases, oil mist, and free from airborne dust, metallic particles, and magnetic noise. Normally operate under 10℃~40℃environment. Do not block the intake/exhaust ports of the controller. Otherwise, a fault may occur. Make sure that the power source supplies the correct voltage and is capable of supplying the required current to the controllers.
CNC-210A Series Technical Manual 4.2.
CNC-210A Series Technical Manual R2 8 2.0 1.0 8.0 .0 3.0 R1 .0 3 .0 R1 R28 1.0 R10.0 R10.0 3.1 x 4 3.1 x 4 71ƶ 71ƶ ƶ 71 71ƶ ZEROING DISC COUNTING DISC 4.4. Counting system assembly (unit=mm) The counting disc and the turn counter must assembly as below, otherwise it will count improperly. The zeroing disc is not served with the controller. If zero position is necessary for the winding spindle, make a zeroing disc as above and coupling it with counting disc as below.
CNC-210A Series Technical Manual 4.6.
CNC-210A Series Technical Manual 4.8.
CNC-210A Series Technical Manual 5. ADJUSTMENT 5.1. Adjustments for CNC-210AS CL：Maximum Output current limit. 1. Connect a DC Amperes meter between terminal and DC motor as below. 2. In ready mode press to make the DC motor starting rotate and then press holding the winding spindle. 3. Rotate CL to set limited current, show on Amperes meter. ( 2A for 180v DC motor、4A for 90v DC motor). to (The CL have been set by factory before delivery.
CNC-210A Series Technical Manual 5.2. Adjustments for CNC-210AE Speed Mode selection To select the speed signal output mode for winding driver. Selected by JP1. 1. V-out mode：Represents the speed signal with DC 0~10v output. 2. H/L mode：Represents the speed signal with HI/LOW lever output. Hi speed with HI lever, low speed with LOW lever. V-out adjust 1. Set the winding parameter H.S., L.S. in 99, and press key to change the DISPLAY shows RPM. Then press key to start winding. 2.
CNC-210A Series Technical Manual 6. PROGRAM UPDATE The program version of CNC-210A can update through the PC 1. Connect the FLASH-A and RS-232 cable between PC and CNC-210A as below. 2. Put FLASH_A disk into the disk driver (You can also download from www.taily.com.tw), TLP-503D ID:011017 click SETUP.EXE to install software, and then copy the XXXXX.TBN files to the hard disk from TBN_FILE folder. (You can also download from www.taily.com.tw), 3. Click FLASH_A.
CNC-210A Series Technical Manual 7. Data transmit The CNC-210A has a RS-485 serial communication interface, can be used to send the winding data to the others station. Up to 32 stations can be operated on the same network. In this function, set station numbers to the controllers to recognize the controller to which the current data is being send. (Refer to the section 7.2. station numbers.
CNC-210A Series Technical Manual 8. MAINTAIN AND TROUBLESHOOTING 8.1. Periodically maintain Please periodically clean up the controller inner accumulate dust and departs. Please periodically check the wire connection between controller and machine if have loose or bad contact. The following parts must be maintained or changed periodically as list below.
CNC-210A Series Technical Manual NO Fault Description Correctives Action 1 Power ON, but the display a. Check AC power input. shows nothing. b. Check the LED lamp on TLP-503D power supply, if not lit replace TLP-503D c. Replace 210A-CPU. 2 Power ON, but the display shows confusion massage, a. Replace 210A-CPU. 3 4 5 6 7 8 9 10 11 12 13 Power ON, but winding spindle didn’t rotate, or cannot stop rotation, And controller cannot get into ready mode.
CNC-210A Series Technical Manual 9. SPECIFICATIONS Model CNC-210AS CNC-210AE Control system Single chip microprocessor Keyboard 33 keys key pad Display 13 digits 7-segment display, 27 LED lamps. Memory FLASH ROM ，Capable storing up to 1000 steps Communication RS-485 interface SHIFT 0.01~999.99mm WIDTH 0.01~999.99mm PITCH 0.001~9.999mm TURNS 0.1~9999.9turns/1~99999turns Winding S.SLOW 0.1~999.9turns Parameter E.SLOW 0.1~999.9turns H.S. 1~99% L.S.
