Instruction Manual 07 55 5 Pass onto user to read and keep for reference Threaded Insert Power Tool 07555 model
AVDEL policy is one of continuous development. Specifications shown in this document may be subject to changes which may be introduced after publication. For the latest information always consult Avdel. SPECIFICATIONS FOR THE AIR PRESSURE ■ Minimum - Maximum FREE AIR VOLUME REQUIRED ■ @ 5.4 bar or 80 lbf/in 2 STROKE ■ MOTOR SPEED ■ PULL FORCE ■ 07555 4 - 7 bar Maximum ■ ■ ■ SPIN ON ■ 1300 RPM SPIN OFF ■ ■ @ 5.4 bar or 80 lbf/in 2 TOOL 60 - 100 lbf/in 2 2400 RPM ■ ■ ■ ■ ■ 10.
CONTENTS SAFETY General 2 Specific to Type of Tool 3 General 4 Tool Dimensions 4 Air Supply 5 Stroke Adjustment 6 Operating Procedure 6 Accessories 6 Fitting 7 Servicing 7 Components 8 Regular Servicing 9 INTENT OF USE PUTTING INTO SERVICE NOSE ASSEMBLIES SERVICING Service Kit Maintenance General Assembly & Parts List 10 11-13 14 -15 PRIMING FAULT Priming Oil Details 16 Priming Procedure 16 Fault Diagnosis Table 17 DIAGNOSIS 1
SAFETY This instruction manual must be read with particular attention to the following safety rules, by any person installing, operating, or servicing this tool. DO NOT USE OUTSIDE THE DESIGN INTENT. DO NOT USE EQUIPMENT WITH THIS TOOL/MACHINE OTHER THAN THAT RECOMMENDED AND SUPPLIED BY AVDEL. ANY MODIFICATION UNDERTAKEN BY THE CUSTOMER TO THE TOOL/MACHINE, NOSE ASSEMBLIES, ACCESSORIES OR ANY EQUIPMENT SUPPLIED BY AVDEL OR THEIR REPRESENTATIVES, SHALL BE THE CUSTOMER'S ENTIRE RESPONSIBILITY.
In addition to the general safety rules opposite, the following specific safety points must also be observed: 2 THE OPERATING PRESSURE SHALL NOT EXCEED 7 BAR - 100 LBF/IN . DO NOT OPERATE THE TOOL WITHOUT FULL NOSE EQUIPMENT, OIL PLUG AND OIL BLEED SCREW IN PLACE. WHEN USING THE TOOL, THE WEARING OF SAFETY GLASSES IS REQUIRED BOTH BY THE OPERATOR AND OTHERS IN THE VICINITY TO PROTECT AGAINST FASTENER PROJECTION, SHOULD A FASTENER BE PLACED ‘IN AIR’.
INTENT OF USE The hydro-pneumatic 07555 tool is designed to place Avdel threaded inserts at high speed making it ideal for batch or flow-line assembly in a wide variety of applications throughout all industries. Use the selection chart page 8 to select a complete tool. It is also possible to order the base tool only (part number 07555-00200) which will not be fitted with a nose assembly. For details of nose assemblies see pages 7 and 8. 135 5.30 74 2.91 20 .79 74 2.91 23 .90 28 1.10 25 1.
PUTTING AIR INTO SERVICE SUPPLY All tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulators and automatic oiling/filtering systems on the main air supply. These should be fitted within 3 metres of the tool (see diagram below) to ensure maximum tool life and minimum tool maintenance.
STROKE ADJUSTMENT This adjustment is necessary to ensure optimum insert deformation. It is suggested, therefore, that a test plate with the same thickness and hole size as workpiece be used. ■ If deformation is insufficient, the insert will rotate inside the application. ■ If deformation is excessive, thread distortion will occur and possibly drive screw fracture.
NOSE ASSEMBLIES It is essential that the correct nose assembly is fitted prior to operating the tool. By knowing your original complete tool part number or the details of the fastener to be placed, you will be able to order a new complete nose assembly using the selection tables on page 8 . FITTING INSTRUCTIONS IMPORTANT The air supply must be disconnected when fitting or removing nose assemblies unless specifically instructed otherwise.
NOSE ASSEMBLY COMPONENTS Nose tips vary in shape according to the insert type. Each nose assembly represents a unique assembly of components which can be ordered individually. All nose assemblies also include item 2 nose tip locknut (part number 07555-00901). Component numbers refer to the illustration on page 7. We recommend some stock as items will need regular replacement. Read the Nose Assemblies servicing instructions, also on page 7 carefully.
SERVICING THE TOOL Regular servicing should be carried out and a comprehensive inspection performed annually or every 500000 cycles, whichever is sooner. IMPORTANT The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel. The operator should not be involved in maintenance or repair of the tool unless properly trained.
Grease used during tool maintenance can be ordered as a single item, the part number is shown in the service kit below. MOLY LITHIUM GREASE FIRST AID SKIN: As the grease is completely water resistant it is best removed with an approved emulsifying skin cleaner. INGESTION: Make the individual drink 30ml Milk of Magnesia, preferably in a cup of milk. EP 3753 S A F E T Y D A T A FIRE FLASH POINT: Above 220°C. Not classified as flammable.
MAINTENANCE Every 500000 cycles the tool should be completely dismantled and components replaced where worn, damaged or when recommended. All ‘O’ rings and seals should be replaced with new ones and lubricated with Moly Lithium grease EP 3753 before assembling. IMPORTANT Safety Instructions appear on pages 2 & 3. The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel.
HYDRAULIC HEAD ASSEMBLY ■ Grip the tool in a vice fitted with soft jaws. Remove rubber base plug 30. Using circlip pliers*, remove retaining ring 29. Screw in extractor* to base cover 32 and remove base cover. Using reverse end of extractor*, screw onto piston rod 25. Remove piston rod 25 with air piston 31 and seal 27. Remove spring 39. Drain away oil. Using two spanners*, loosen lock nut 10 enabling spindle 13 to be unscrewed and removed from movement pivot 5.
PNEUMATIC TRIGGER VALVE ASSEMBLY ■ ■ ■ ■ ■ Using Allen key*, loosen screw 16. Lay the tool on its side and with pin punch*, gently tap trigger pin 17 free of its housing to release trigger 18. Using spanner*, release lock nut 20. Connect airline to the tool, and taking the necessary precautions, blow out the valve plunger 42 from the head and handle assembly 26. Remove locking washer 44 by releasing adjacent screw 16. Remove valve pivot 19. ■ Assemble in reverse order of dismantling.
GENERAL ASSEMBLY OF BASE TOOL 07555-00200 ) " (.OO5 .10mm 002")/ . STROKE (. m m AX .
07555-00200 PARTS LIST ITEM PART Nº 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 07555-00601 07555-00110 07555-00703 07555-00715 07555-00704 07555-00706 07555-00707 07555-00705 07265-02004 07555-00802 07555-00803 07555-00808 07555-00804 07555-00806 07555-00805 07555-00403 07555-00402 07555-00401 07555-00307 07555-00306 07555-00305 07555-00308 07555-00203 07555-00202 07555-00204 07555-00101 07555-00108 07555-00107 07555-00106 07555-00115
PRIMING Priming is ALWAYS necessary after the tool has been dismantled and prior to operating. It may also be necessary to restore the full stroke after considerable use, when the stroke may be reduced and inserts are not fully placed by one operation of the trigger. OIL DETAILS The recommended oil for priming is Hyspin VG32 available in 0.5l (part number 07992-00002) or one gallon containers (part number 07992-00006). Please find specific table and safety data below.
FAULT DIAGNOSIS Item numbers in bold refer to the general assembly and parts list pages 14 and 15. SYMPTOM POSSIBLE CAUSE REMEDY Pneumatic motor ➝ Air leak from motor ➝ Check for worn seals.
Engineered Fastening and Assembly Systems Declaration of Conformity We, Avdel SRL, Via Manin 350-21, 20099 Sesto Giovanni, Milan, Italy. declare under our sole responsibility that the product type 07555 Serial Nº ..............................................
