Service Manual Full Size Sensor User / Service Manual Full Size Sensor 11/07 Rev. 1.
Service Manual Full Size Sensor Chapter 0 General 11/07 Rev. 1.
Service Manual Full Size Sensor Copyright General notes: This Service Manual and its contents are subject to copyright. The publisher’s prior written consent must be obtained for reproduction of the manual as a whole or part thereof. Names are generally given without any reference to existing patents, registered patterns or designs, or trademarks. The ommision of a corresponding note does not imply that the names can be used freely. All trademarks are acknowledged.
Service Manual Full Size Sensor Contents CHAPTER 0 GENERAL............................................................................................. 2 Copyright.........................................................................................................................3 General notes: ................................................................................................................3 Contents.......................................................................................
Service Manual Full Size Sensor Chapter 1 Initiation 11/07 Rev. 1.
Service Manual Full Size Sensor Media limitation Please watch carefully, that the full size sensor can only be used with cardboard material (notched) ! The sensor is a digital sensor – means only 0 and 1 – self adhesive media can not be used. The minimum media width – used with the full size sensor – has to be 36 mm ! If the full size sensor is mounted to the unit – as well the standard sensor can not be used for smaller material.
Service Manual Full Size Sensor Assemble Option Change position of pressure lever The lever position has to be changed from its normal position to a position rotated 90 degrees (see photo). Open the lock washer, push back the axle – remove the lever from the axle – rotated the lever (90 degree) and pull the lever back to the axle. Move the axle back into the hole of the metal plate and lock it with the washer.
Service Manual Full Size Sensor Mount full size sensor Move the outer side plate from the inner side to the steel plate (see picture) and insert the old axles into the drilled holes to lock the plate in this position. Take care that the axles are inserted just 1 cm. The upper – front axle has to be moved into the hole of the side plate (near print head) – and the upper part of the full size sensor has to be slipped onto. 11/07 Rev. 1.
Service Manual Full Size Sensor Screw the metal plate to the inner side plate Attention: Take care that the screw is not tighten – both parts should be able to move. Slip the assemble to the upper – front axle. The end of the axle has to end with the inner side of the plate (please take care about that) and fix the axle by using the hexagonal screw in the plate. Attention: 11/07 Now you can tighten the screw fixing metal plate and inner side plate together. Rev. 1.
Service Manual Full Size Sensor Now the other parts of the full size sensor can be mounted to the other axles – please follow the shown sequence outer media guiding lower part of the sensor inner media guiding Then insert the upper – rear axle into the outer side plate – the upper part of the full size sensor (rear hole) has to slide on the axle The two lower axles slip into the holes of the inner side plate and have to be adjusted in a way that 1,8 mm (+/- 0,1 mm) of the axles are looking out of the inne
Service Manual Full Size Sensor The upper – rear axle fits into the hole of the metal part Guide the cable of the full size sensor the same way the other sensor cable is guided into the printer (trough the metal casting) Press the inner side plate against the metal casting – the two axles fit into the holes in the metal casting Press the outer side plate against the steel plate and fix it with the hexagonal screws in a way that the whole assembly is fixed secure Take care that the inner media guiding is f
Service Manual Full Size Sensor Connect the connector of the sensor cable to CN 10 on the I/O board as shown on the picture below CN 10 11/07 Rev. 1.
Service Manual Full Size Sensor Chapter 2 Set up mode 11/07 Rev. 1.
Service Manual Full Size Sensor Adjustment of the sensor After the sensor is mounted to the printer – it has to be adjusted to the position of the gap on the media . Both parts of the sensor are equipped with screws – used to fix the sensor on the axle. Both parts have to be adjusted in the correct position ! Then activate the sensor and test it. 11/07 Rev. 1.
Service Manual Full Size Sensor Initialise or activate option After you have mounted the option correctly to the printer - and the necessary adjustment the option can be activated This can be done by changing the parameter in the Firmware.
Service Manual Full Size Sensor Chapter 3 Information printout / parameter 11/07 Rev. 1.
Service Manual Full Size Sensor Parameter Menu OFFLINE INFO PRTP IFAC SYSP JCLR SCLR OTHR STA0 PSPD PORT EMUL DOWN STA1 MTYP SPOL NACH LCLR STA2 MLEN BMOD SENS CCLR STA3 MWID <20H PUNS ICLR DOT1 PUNO BAUD FMOD ADJS DOT2 BCHI PARI OMOD MCHK UPCA DBIT SMOD SCHK CSPD SBIT EXTR PCHK CPOS HAND SGMO FACT CWID PRID CODE SERV CDIS HRES NULL ASPD HVOF HADJ ADIS CLCK ACSC MPOS USMD XPOS LREP YPOS CSET SSPD MEND GAP SCAN CMOD SERR DMOD PEPH
Service Manual Full Size Sensor Status printout Attention: Status printout is not available during infeed operation - there is no media to print to! Status ST05 Media is not more in the gap sensor from version 1.15 for TTX 650 1.00 for TTX 450/950 Action: Check the length inside your format press ON/OFF to accept the message ST08 Media is not reaching the gap sensor Action: 11/07 insert media (check the sensor) press ON/OFF to accept the message Rev. 1.
Service Manual Full Size Sensor Status reports ST 00 ST 15 head sensor not found (system will be locked) ST 01 NOVRAM error (factory set) ST 16 applicator home position not found ST 02 NOVRAM write error ST 17 dispenser pressure roller not closed ST 03 no material in SNGL sensor ST 18 dispenser backing paper rewinder full ST 04 stacker full ST 19 applicator – touch down not found ST 05 material end ST 20 EASY PLUG wrong command (imedeate) ST 06 printhead overheated ST 21 EASY PLUG
Service Manual Full Size Sensor ST 30 EASY PLUG logo buffer to small ST 45 ST 31 EASY PLUG logo number error ST 46 ST 32 EASY PLUG postbarcode not OK ST 47 ST 33 EASY PLUG range command #PA to #IM wrong ST 48 ST 34 COLOR PANEL color code not found ST 49 ST 35 COLOR PANEL logo does not fit to the card ST 50 no read of scanner ST 36 COLOR PANEL color card not found or programmable ST 51 scanner not programmable (system will be locked) ST 37 ST 52 stacker full (standard) ST 38 ST 53
Service Manual Full Size Sensor ST 60 memory allocation error (system will be locked) ST 75 ST 61 font allocation error (system will be locked) ST 76 ST 62 update or numberfield overflow ST 77 ST 63 ST 78 ST 64 ST 79 ST 65 ST 80 EASY CARD wrong name of file in #FO command ST 66 ST 81 EASY CARD field number not found ST 67 ST 82 EASY CARD syntax of #YT or #YB command wrong ST 68 wrong board installed for selected peripherie option ST 83 EASY CARD number of data field to big ST 69
Service Manual Full Size Sensor ST 90 database contains identical records ST 91 barcode not readable POFF Power OFF – printer is switched OFF FAIL Image card could not be formatted SCAN Scanner was unable to decode the information OPEN cover open – switch is open LOCK the printer is locked DATA data receive mode STOP printer in STOP mode SNGL printer in single start mode WAIT printer in wait condition HOST printer stopped by host ST 92 ST 93 ST 94 ST 95 ST 96 EASY CARD undefine
Service Manual Full Size Sensor Chapter 4 maintenance, cleaning and service Maintenance and cleaning Clean on a regular basis the feed roller of the infeed unit - as well of the printer - and the metal parts from paper dust and glue! If you are not cleaning regularly problem with the feed system can occur. Service No special service is needed ! Chapter 7 Appendix 11/07 Rev. 1.
Service Manual Full Size Sensor Spare parts Part Number : 99904-xx-2 (450-Puma) Part Number : 99984-xx-2 (650-Lion) Part Number : 99985-xx-2 (950-Tiger) Bezeichnung : Fullsize Lichtschranke ZSB Identification : full size punch sensor assy. 11/07 Rev. 1.
Service Manual Full Size Sensor Part Number : 99908-xx-0 Bezeichnung : Flansch vorne Identification : front flange Part Number : A1679 Bezeichnung : ZSB Rändelschraube Identification : Thumb screw assy. Part Number : 99910-xx-0 Bezeichnung : Materialführung vorn Identification : front media guiding Part Number : A0216 (TTX x50 / TTX 67x / Wildcats (plus)) A1816 (64-xx / Chess x) Bezeichnung : Lichtschranke ZSB Identification : sensor assy.
Service Manual Full Size Sensor INDEX A activate Infeed ............................................................................................................................. 15 Adjustment of the sensor ........................................................................................................ 4, 14 Appendix ..................................................................................................................................... 23 Assemble Option ...........................
Service Manual Full Size Sensor N notes.............................................................................................................................................. 3 O operation ..................................................................................................................................... 18 other ........................................................................................................................................ 3, 15 P parameter ................
