Product manual

1 General
1.1 About this manual ....................................................................... 7
1.2 Hints for the online edition (PDF format) ...................................................... 7
1.3 Symbols used........................................................................... 7
1.4 Abbreviations used....................................................................... 8
2 Safety
2.1 Safety Instructions ....................................................................... 9
2.2 Use as directed ........................................................................ 10
3 Standards
3.1 European Directives and Standards......................................................... 11
3.2 American Directives and Standards......................................................... 11
3.3 Asian Directives and Standards ............................................................ 11
3.4 Approvals ............................................................................. 12
3.4.1 CE conformance .................................................................. 12
3.4.2 Conformance with UL and cUL ....................................................... 12
4 Handling
4.1 Transport ............................................................................. 13
4.2 Packaging ............................................................................ 13
4.3 Storage .............................................................................. 13
4.4 Maintenance, Cleaning .................................................................. 13
4.5 Disposal .............................................................................. 13
5 Package
5.1 Package supplied....................................................................... 14
5.2 Nameplate ............................................................................ 14
6 Technical description
6.1 The SERVOSTAR 300 family of digital servo amplifiers ......................................... 15
6.2 Connection to various electrical supply networks............................................... 17
6.3 Components of a servo system ............................................................ 18
6.4 Technical data ......................................................................... 19
6.4.1 Technical data for 110/230 V (types S3_ _6_)............................................ 19
6.4.2 Technical data for 400/480 V (types S3_ _0_)............................................ 20
6.4.3 Inputs / outputs ................................................................... 21
6.4.4 Recommended tightening torques ..................................................... 21
6.4.5 Fusing .......................................................................... 21
6.4.6 Permissible ambient conditions, ventilation, mounting position ............................... 22
6.4.7 Conductor cross-sections............................................................ 22
6.5 LED display ........................................................................... 22
6.6 Control circuit for motor-holding brake ....................................................... 23
6.7 Grounding system ...................................................................... 24
6.8 Regen circuit .......................................................................... 24
6.9 Switch-on and switch-off behavior .......................................................... 26
6.9.1 Stop function as per EN 60204 (VDE 0113).............................................. 26
6.9.2 Emergency Stop strategies .......................................................... 27
7 Mechanical Installation
7.1 Important notes ........................................................................ 28
7.2 Guide to mechanical installation............................................................ 28
7.3 Assembly ............................................................................. 29
7.4 Dimensions ........................................................................... 30
8 Electrical installation
8.1 Important notes ........................................................................ 31
8.2 Guide to electrical installation.............................................................. 32
8.3 Wiring................................................................................ 33
8.3.1 Important Notes ................................................................... 33
8.3.2 Shielding connection to the front panel ................................................. 34
8.3.3 Technical data for connecting cables................................................... 35
8.4 Block diagram ......................................................................... 36
8.5 Connector assignments .................................................................. 37
8.6 Connection diagram (Overview)............................................................ 38
8.7 Electrical supply ........................................................................ 39
8.7.1 Mains electrical supply connection (X0)................................................. 39
8.7.1.1 Three phase .................................................................. 39
8.7.1.2 Two phase without neutral........................................................ 39
8.7.1.3 Single phase with neutral ........................................................ 39
8.7.2 24V auxiliary supply (X4) ............................................................ 40
8.7.3 DC bus link (X8)................................................................... 40
8.8 Motor connection with brake (X9)........................................................... 41
8.9 External regen resistor (X8) ............................................................... 41
SERVOSTAR
®
300 Product Manual 3
Kollmorgen 09/2006 Contents
page