Service manual

2
Table of Contents
GENERAL INFORMATION.................................................................................. 4
Vender Safety Precautions..................................................................................................4
Product Identification...........................................................................................................4
Physical Characteristics ......................................................................................................4
INSTALLATION & SETUP..............................................................................4 - 9
Receiving Inspection ...........................................................................................................4
Unpacking The Vender.................................................................................................. 4 - 5
Electrical Requirements.......................................................................................................5
Power Supply & Grounding Requirements.................................................................... 5 - 6
Installation & Setup Instructions .................................................................................... 6 - 7
Placing the Vender On Location..........................................................................................7
Leveling the Vender.............................................................................................................7
Spacing the Vender.............................................................................................................7
Installing Labels & Product ID Cards...................................................................................8
Coin Changers And Other Accessories...............................................................................8
Set Temperature Control.....................................................................................................8
Loading the Vender .............................................................................................................8
Loading the Coin Changer............................................................................................. 8 - 9
Power AC Distribution Box ..................................................................................................9
Vending Machine Controller (VMC).....................................................................................9
Keypad.................................................................................................................................9
Digital Display......................................................................................................................9
Refrigeration System ...........................................................................................................9
Shelf Assembly....................................................................................................................9
Double Gate Assembly........................................................................................................9
Slide / Pusher Assembly......................................................................................................9
Deliver (Picker) Cup Assembly..........................................................................................10
Refrigeration Deck Clamp Assembly.................................................................................10
Belt Tensioning Adjustment Components .........................................................................10
PROGRAMMING ........................................................................................11 - 28
General..............................................................................................................................11
External Display Items.......................................................................................................11
Normal Operation Messages.............................................................................................11
Initial Programming.................................................................................................... 11 - 12
Quick Reference Menu Items............................................................................................13
Service Mode............................................................................................................ 14 – 16
Test Mode................................................................................................................. 16 – 21
Setup Mode 1 ........................................................................................................... 21 – 24
Setup Mode 2 ........................................................................................................... 24 – 26
Satellite (Multimate) Mode........................................................................................ 26 – 28
MAJOR COMPONENT DESCRIPTION............................................................. 28
AC Distribution Box ...........................................................................................................28
GENERAL MAINTENANCE........................................................................28 - 29
Power......................................................................................................................... 28 - 29
Cleaning.............................................................................................................................29
CONTROL BOARD ........................................................................................... 30
Controller Connections......................................................................................................30
TROUBLESHOOTING ............................................................................... 31 – 50
XY Issues................................................................................................................... 31 - 33
XY Not Working Flow Chart...............................................................................................34
Plunger Home (Red Light) Flow Chart ..............................................................................35
X Axis Home (Yellow Light) Flow Chart ............................................................................36
Y Axis Home (Green Light) Flow Chart.............................................................................37
XY Slams to Top/Right or Left Flow Chart ........................................................................38
Picker Cup Not Working Flow Chart..................................................................................39
Picker Cup at Wrong Location Y Axis Flow Chart.............................................................40