Code 501196 ( AW10BSB2) Code 501197 (AW12BSB2) AW10BSB2,AW12BSB2 Sliding Table Kit Saw Bench Code: 951539 AW10BSB2 AW12BSB2 Table Extension Set Setup 1 Setup 2 Code: 951538 AW10BSB2 Code: 951541 AW12BSB2 Saw Bench Package Code: 718652 AW10BSB2 Code: 718653 AW12BSB2 AT&M: 08/12/2014 REF: 508304
Index of Contents Page Index of Contents Declaration of Conformity Parts Index General Instructions for 230V Machines Specification 02 03 04-05-06 06-07 08 Initial Assembly Saw Body Assembly Fitting Hand Wheels Fitting Kick Plate Saw Guard Assembly Mitre Fence Assembly Rip Fence Assembly Micro-Adjuster Assembly Rip Fence Extension 09-10-11 11-12 12 12-13-14 16 14-15 15 16 951538 10” and 951541 12” Table Extension Kits (Box 1 of 2) and (Box 2 of 2) Setup 1 Setup 2 17-18 18-19 951539 10” and 12” Slidi
Declaration of Conformity Copied from CE Certificate manufactured by Laizhou Fulin Machinery Co. is in compliance with the following standards or standardisation documents inaccordance with Council Directives The undersigned, F. Nispel authorised by Laizhou Fulin Machinery Co., Ltd.No. 275 Wenquan East Road Laizhou, Shandong 261400 P.R.
Parts Index Model Number: MJ2325D/MJ2330D 501196 10” and 501197 12” Saw Bench (Box 1 of 2) 1 off: Saw Table on upper chassis (with motor, table insert, saw blade & NVR Switch fitted) 1 2 off: Side Panels and Front & Back Panels 2 4 off: Lower Leg Columns 3 1 off: Side Table Extension 3A 4 1 off: Dust Extraction Moulding 100mm 4A 1 off: Dust Extraction Hose 100mm Bag Containing: 4B 8 off: M8 x 25mm Square bolts, washer and nuts(for 501196,8pcs;for 501197,7pcs) 4 off: M8 x 20mm Bolts, washers
Parts Index 501196 10” and 501197 12” Saw Bench (Box 2 of 2) 1 off: Rip Fence Assembly (partially assembled) 20 1 off: Rip Fence Extension 21 1 off: Short Rip Fence (front rail) 22 1 off: Short Rip Fence (back rail) 23 Bag Containing: 2 off: ‘T’ bolts M6 x 70mm and M6 knobs 24 2 off: Plastic Capping Plates (for ends of the rip fence mounting bracket) 24A 2 off: Plastic Capping Plates (for ends of front rip fence rail) 24B 8 off: 4mm Round head self tapping screws 24C 25 1 off: Micro Adjuster
Parts index 951539 10” and 12” Sliding Table kits ( Box 2 of 2) Mitre Angle Rear Quadrant (with lift and shift handle) 42 Table Fence Mounting Casting 43 Mitre Angle Rip Fence 44 2 off: Height Adjusting Blocks 45 1 off: Distance Stop (with lift and shift handle) 46 General Instructions for 230V Machines Good Working Practices/Safety The following suggestions will enable you to observe good working practices, keep yourself and fellow workers safe and maintain your tools and equipment in good workin
General Instructions for 230V Machines Under no circumstances should CHILDREN be allowed in work areas t is good practice to leave the machine unplugged until work is about to commence, also make sure to unplug the machine when it is not in use, or unattended. Always disconnect by pulling on the plug body and not the cable. Once you are ready to commence work, remove any tools used in the setting operations and place safely out of the way. Re-connect the machine.
Specification Model AW10BSB2 Code 501196 Rating Trade Power 2.
Initial Assembly Please RECYCLE any unwanted packaging responsibly Saw Body Assembly Having unpacked the boxes, put the parts and components where they are readily to hand. Break down the main box by knocking the sides away (be careful of exposed nails etc.), but leave the machine sitting on its pallet. Identify the short rear panel with the dust extraction cutout (2), locate the dust extraction moulding (4) and fit to the panel using the nuts and bolts (5) provided.
Initial Assembly With easy open access, now is a good time to fit the dust extraction hose. Locate the hose (4A) and the two 125mm hose clips (16). Stretch the hose out to its full length. Slip the hose clips over the ends of the hose, fit the hose to the outlet on the saw box and the dust extraction moulding and tighten the hose clips to clamp them in place.
Initial Assembly When everything is tightened up, the machine can now be tipped over, towards its blind face until it is resting on the pallet with its legs on the floor. Lift the machine upright. (See figs 13-14) Fig 16 Fig 12 Side Extension Table Locate the rear table (6) and the other 4 No. M8 caphead bolts and washers (9).
Initial Assembly Fitting Hand Wheels Fig 20 Locate the two hand wheels (10). Remove the Hex screw and washer from both drive shafts and place aside. Insert a square key into each machined slot on the drive shafts and slide the hand wheels onto the shafts. Replace the Hex screws and washers and tighten securely , (See figs 17-18-19-20) 10 NOTE: Line up the key slot in the hand wheel with the square key and slide the wheel onto the shaft, tighten securely.
Initial Assembly Introduce the slot in the riving knife (14) over the two centre line bolts, behind the washers and nip the bolts to just hold the riving knife against the mounting plate. Set the riving knife so its close to the blade, (gap with in 8mm). Tighten the clamping bolts securely. (See figs 23-24) Replace the saw gullet. Mounting plate Fig 23 Fig 24 14 8mm gap Locate the saw hood guard (13), the 30mm extraction hose (17) and the 50mm hose clips (16).
Initial Assembly There is no requirement to remove the guard. The profile of the riving knife precludes the use of the saw for slotting or grooving, and the maximum depth of cut can be achieved with the guard in place. NOTE: The positioning of the extraction hose could be a nuisance if you are cutting big boards, in such a case it is better to remove the hosing from the guard, then there is less risk getting the workpiece snagged and perhaps ‘slewing’ on the saw.
Initial Assembly Locate the capping plates for the front rail (24B) and using the self tapping screws (24C), secure in place. (See fig 35) Set the front rail in position, remembering that it must be slightly inside the front left hand edge of the main saw table, so that the sliding table does not collide with it. Tighten ONLY the 3 bolts in the main saw table. Repeat the process for the back rail.
Initial Assembly Rip Fence Extention Locate the Rip Fence Extension (21), the two M6 x 70mm ‘T’ bolts and M6 knobs (24). Slot the two ‘T’ bolts into the fence extension recess, see figs 41 and 42. Slot the bolts into the pre-drilled holes in the fence extension and secure in place with the M6 knobs. (See fig 43-44) tighten to clamp the extension in place. (See fig 46) Introduce the nose of the bar (12) into the required ‘T’ slot in the main table.
Initial Assembly WARNING!! THE EXTENSION TABLES ARE VERY HEAVY YOU WILL REQUIRE A SECOND PERSION TO HELP! 951538 10” and 951541 12” Table Extension Kits (Box 1 of 2) it almost home. The extension should be hanging approximately in its correct position held by the two bolts. Introduce and almost screw home the other two bolts and washers.
Initial Assembly 501196 10” and 50119712” Table Extension Kits (Box 2 of 2) Locate the long Rip Fence (front rail) (32) and (back rail) (33), remove the short rip fence front and back rails (22-23) from the saw bench (1), (follow the instruction on pages 14 and 15, “Rip Fence Assembly” to assemble the long rip fence rails. NOTE: Make sure the both rip fence rails are parallel to the far left of the left extension table (26), (See fig 52).
Initial Assembly Fig 56 Fig 60 34 27 Screw the threaded rubber foot (28) on to the end of the support leg (27), until it’s tight. (See fig 57) Unlock the caphead clamping bolt of the support leg and allow the inner section to slide through until the foot is resting on the floor. DO NOT put the leg under tension at this time.
Initial Assembly 951539 10” and 12” Sliding Table Kits (Box 1 of 2) and (Box 2 of 2) Mounting Bracket/Adjuster Block Assembly Locate and identify the mounting brackets (35) and the height adjustor blocks (45). These are mounted on the outside faces of the upper chassis legs. They are anchored against clamping plates (36) that are behind the face of the legs. NOTE: These clamping plates are ‘loose items’, each is initially held in place by three M10 x 19mm hex bolts (39).
Initial Assembly Fig 66 Fig 67 35 Screw the adjusting caphead bolt back through until it touches the lower face of the mounting bracket. Leave the brackets at approximately the same height. Slide Rail and Table Assembly Locate the slide rail assembly (40), orientate it so that the longest rail is at the top, and the channels etc., of the extrusion are underneath. Offer it up to the front bracket (35) and introduce the square clamp into the main channel in the extrusion.
Initial Assembly Locate the sliding table assembly (38) and manoeuvre the bearing bogies onto the rails (40), slide the table onto the rails and position it safely within the boundary of the table. (See fig 73) Ensure that the initial setting of the slide rail assembly will not cause the sliding table (38) to collide with the main table (1). Replace the buffer ring (B) and the safety stop.
Initial Assembly Lower the fence mounting (43) onto the rear quadrant NOTE: position the fence so the sacrificial plastic orange tongue is against the table to the right of the mounting. Position the fence so when it is pivoted it will not encroach into the saw slot. Lightly tighten the two caphead bolts on the fence mounting (43). Replace the clamping handle and washer you removed earlier.
Setting the Machine Setting the Tables PLEASE ENSURE THAT BY NOW, THE SAW BENCH IS PLACED IN ITS WORKING LOCATION IN THE WORKSHOP. Place a long straight edge (as long as ext. table plus 2/3 metres main saw table min.) along one long edge of the rear table and along the main table. NOTE: The rear extension table brackets (7) can be moved up and down within the slotted fixing holes (A), and tilted forward or backward using the adjusting bolts (B) in the frames adjacent to the fixing bolts.
Setting the Machine Fig 86 Fig 87 Place a level across the main and the sliding tables to check both are level Place a level in the horizontal position on the sliding table and adjust until it’s level Fig 88 Fig 89 A B Use the height adjusting blocks to adjust the height of the sliding table The mounting bracket (36) fixing bolts (A) and (B) The overall setting process is done in 3 phases. 1) Setting the table level against the main table; front and rear.
Setting the Machine Fig 91 Fig 92 Set the sliding table so that the front edge is inline with the front edge of the saw table. Place a long straight edge (a bit more than twice the width of the sliding table) along the front edges of the two tables. Set the near corner of the table to the straight edge. Move the table and the straight edge to the rear of the MAIN table. Set the rear corner to the straight edge. Adjust the table to bring it level under the straight edge.
Setting the Machines Setting the Angle Fence to the Saw Blade Raise the blade to its maximum height, check that is upright to the table. Set the sliding table fence to zero angle against the preset post. Slacken the two fence mounting bolts (A) and slide the fence up close to the saw blade. Fasten the two mounting bolts again.
Setting the Machine Tilt the blade fully over. Using a mitre square, set the angle of the saw to 45˚. Check that the index mark gives a corresponding reading against the scale. Adjust the pointer if necessary. Reset the blade upright, check that the angle scale reading is correct. (See figs 98-99) Fig 98 Fig 99 Pointer Tilt index scale Check that the index mark gives a corresponding reading against the scale.
Setting the Machine Setting the Mitre Fence Fit the small mitre fence (11) to the machine. Loosen Check that the angle is correct (and the lug is on the clamping handle (A). the correct side of the pin). Check that the indexing pointer gives the correct reading against the scale. NOTE: There are 3 preset positions available with Adjust the pointer if necessary. Check left and the small mitre fence. +45˚, 0˚, and -45˚, these are right positions. Check the pointer is still correct.
Setting the Machine Connect the machine to the mains supply, lift the switch shroud and give the machine a quick burst. i.e. On/Off. Check that everything is sound and feels O.K. (No knocking, scraping, belt squeal, rubbing etc.,) Give the machine a longer run, and ‘SLAP’ the Emergency switch shroud down. Check that this gives a fast and easy method of switching the machine off, without searching for the stop switch button. When you are happy that everything seems O.K.
Specific Instructions/Precautions for the Saw Bench the blade ensure that the push stick is to hand, and you use it. foreign objects e.g. old nails, screws, small stones etc embedded in the material you are about to cut. If necessary take a wire brush to the timber before working. Remember the emphasis of the push should be between the blade and the fence and close to the fence. Use your free hand to support and guide the material on the offside of the saw blade and at least 100mm away from it.
Illustration and Parts Description 42 13 11 43 21 20 41 1 38 25 40 45 10 3 2 Extension lock 1. Saw Bench 25. Micro Adjuster Assembly 2. Front and Side Panels 26. Extension Tables 3. Lower Leg Columns 27. Table Support Leg 4. Dust Extraction Moulding 100mm 28. Threaded Rubber Foot 6. Extension Table 32. Long Rip Fence (front rail) 7. Extension Support Brackets 33. Long Rip Fence (back rail) 10. Hand Wheels 37. Work Clamp and Tool Post 11. Mitre Fence 38. Sliding Table Assembly 13.
Illustration and Parts Description 14 32 37 26 38 33 6 27 4 7 17 28 Table Extensions Setup 1 Table Extensions Setup 2 33
Illustration and Parts Description 23 Hose support bracket 22 Access door Rise and full tilt index scale Tilt control Rise and full hand wheel control handle A B 2 1 1 OFF ON NVR “ON” and “OFF” switch assembly Rise and fall control locking handle (1) Tilt angle lock (2) 22. Short Rip Fence (front rail) 23. Short Rip Fence (back rail) A. NVR ON/Off Switch B. Rise and Full Lock (1) A. Emergency Stop Shroud (1) B.
Changing the Saw Blade WARNING! DISCONNECT THE MACHINE FROM THE MAINS! Raise the saw blade to it’s highest point. Remove the saw blade guard. Remove the 5 screws that secure the table insert, place carefully aside and remove the table insert. (A) Using the spanner and the tommy bar provided, put the spanner onto the flats on the nut. Turn the saw until the tommy bar hole (B) is visible. Insert the tommy bar (18) and turn the saw to allow it to rest against the front edge of the saw slot.
Changing the Saw Blade Tighten up the saw nut, using the tommy bar to hold the shaft steady. Check the riving knife is aligned with the saw blade, and correctly positioned. Replace the table insert and secure with the 5 screws. Replace the saw blade guard. When everything is satisfactory, turn the saw blade once by hand to check it doesn’t foul anywhere. Reconnect the machine to the mains supply. Give the machine a ‘quick’ burst check ( i.e. quick ON-OFF) to ensure everything is O.K.
Wiring Diagram 37
Parts Breakdown/List DIAGRAM A 38
Parts Breakdown/List NO.
Parts Breakdown/List DIAGRAM B Part 1 40
Parts Breakdown/List DIAGRAM B Part 2 41
Parts Breakdown/List DIAGRAM B Part 1 NO. B-l B-2 B-3 B-4 B-5 B-6 B-7 B-8 B-9 B-10 B-11 B-12 B-13 B-14 B-15 DESCRIPTION Rear rail Step blot N8X25 Cross recessed countersunk head screw M5X6 Insert Worktable Extension table Washer 8 Hexagon nut M8 Hexagonhead bolt M8X22 Slotted set screw with flat point M10X80 Hexagon nut M10 Cross recessed pan head tapping screw ST4.
Parts Breakdown/List DIAGRAM C NO.
Parts Breakdown/List DIAGRAM D 44
Parts Breakdown/List NO.
Parts Breakdown/List DIAGRAM E NO. E-1 E-2 E-3 E-4 E-5 E-6 E-7 E-8 E-9 E-10 E-11 E-12 E-13 E-14 E-15 E-16 E-17 E-18 E-19 E-20 E-21 DESCRIPTION Round head rhvetwhthsamall head ɸ3x7 Hexagon nut M8 Washer 8 Round head screw ɸ 3x13 Lock plate Lock sprhng Lock block Spacer washers D6 Bearing Rip fence cross recessed countersunk head screw M6x12 Fence Plate Square nut M6 Cross recessed pan head screw M6x16 Board hnsteadof nut Cross recessed countersunk head tapphngscrew ST4.
Parts Breakdown/List DIAGRAM F No.
Parts Breakdown/List DIAGRAM G No.
Notes 49
Notes 50
Notes 51
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