Code 505091 BDS-612 Belt & Disc Sander Linisher angled at 90˚ (degrees)
Index of contents Index of Contents Declaration of Conformity What’s Included General Instructions for 230V Machines Specific to Sanding Machines Specification Assembly Identification and Description Setup/Adjustments Operation Instructions Sanding Configurations Changing the Abrasive Disc and Belt Maintenance Troubleshooting Parts Breakdown/List Wiring Diagram Notes 02 02 03-04-05 06 07 08 08-09-10-11-12 13-14 15-16-17 17 17 18-19 20 20 21-22-23-24-25 26 27 Declaration of Conformity Copied from CE Certif
What’s Included Model Number BDS-612 Qty Item Part 1 No BDS-612 Belt & Disc Sander (with motor aluminium table & base) Mitre Fence Linisher Assembly Linisher Guard Cover Idler Roller Guard Cover Linisher Cust Iron Table Linisher Small Table Ball Bearing Assembly Linisher Sanding Belt A B C D E F G H I 1 No 1 No 1 No 1 No 1 No 1 No 1 No 1 No Bag Containing: 1 No M8x30mm Bolt & Washer 4 No M8x20mm Hex Bolts 6 No M6x10mm Hex Screws 4 No M6x10mm Socket Button Head Screws 1 No M6 Small Star Knob 2 No M6 L
What’s Included J K N L M Q O P Leg Stand Assembly Quantity Item Part Bag Containing: 4 No 36 No 36 No Rubber Feet Coach Bolts (5/16”) Shake Proof Nuts (5/16”) R S T 4 No 2 No 2 No Leg Brackets Middle Support Brackets (Long) Middle Support Brackets (Short) U V W R S 4 T
What’s Included W U V NOTE: Please read the Instruction Manual prior to using your new machine; as well as the operating procedures for your new machine, there are numerous hints and tips to help you to use the machine safely and to maintain its efficiency and prolong its life. Having unpacked your sander and it’s various components, if you do not wish to retain the packaging please dispose of it responsibly, especially any polystyrene; most of the remaining packaging is biodegradable.
General Instructions for 230V Machines However when you mount your machine, make sure it is fastened down and stable before use. Good Working Practices/Safety The following suggestions will enable you to observe good working practices, keep yourself and fellow workers safe and maintain your tools and equipment in good working order. Paper belts and discs do not respond well to wet or damp conditions.
Specific to Sanding Machines DO NOT use the machine within the designated safety areas of flammable liquid stores or in areas where there may be volatile gases. There are very expensive, very specialised machines for working in these areas, THIS IS NOT ONE OF THEM. Once the sander is mounted, carry out any setting operations, (mitre, tilt..?), and remove all tools used in the setting operations (if any) and place safely out of the way.
Specification Model Code Rating Power Belt Speed Belt Size Diameter of Disc Table Size Belt Table Size Disc Dust Extraction Outlet Overall L x W x H Weight BDS-612 505091 Trade 0.93kW (230V, 1ph) 730m/min 152 x 1220mm 305mm 305mm x 150mm 400 x 225mm 65mm x 2 780 x 420 x 740mm 61kg Assembly In order to reduce the footprint of the machine for packaging, several items are dismounted from the machine and needs to be re-affixed.
Assembly Step 5 Lineup the short brackets (W) with the holes in the legs (U) and the slotted holes in the brackets (V), lightly secure with the coach bolt and nuts as before (see figs 06-07). Fig 08 Fig 05 R Warning: We advise you seek help when lifting the sander! V Fig 06-07 Step 7 With help, lift the sander and place upright on the floor. (See figs 09 -10) Now go round and tighten all the nuts using a 13mm spanner. Replace the lift and shift handle you removed earlier.
Assembly Fig 13-14 Linisher Assembly WARNING! The linisher assembly is heavy, we advise you seek help to assemble the unit! C Step1 Locate the linisher assembly (C) and the four M8x20mm Hex bolts (K). Loosen the three nuts clamping the linisher mounting plate, turn the plate until the pointer reads (zero) on the scale then retighten the nuts, see fig 11.
Assembly onto the end of the motor shaft, line up the holes in the linisher and secure in place with the four M6x10mm Hex screws (L) and tighten using the supplied 5mm Hex key (P) (see figs 15-16). Fig 20 Step 3 Loosen the three nuts clamping the linisher mounting plate and raise the linisher into the upright position, with the index pointer reading 90˚ on the scale. Retighten the nuts, see figs 17.
Assembly Fig 23 Fig 26 O N Fig 27-28 Step 6 Locate the idler roller guard cover (E), lower the guard over the roller and line up the holes with the holes in the linisher guard cover (D) secure using the remaining M6 screws (M) and the M6 larger star knob, see figs 24-25. Fig 24-25 M Pin the bolt through the machined slot in the tables bracket and into the threaded hole in the linisher, tighten with a 13mm spanner (see fig 29).
Identification and Description 2 1 3 4 5 6 7 15 8 14 9 13 10 Linisher angled at 90˚ (degrees) 12 11 16 No Part No 1 Linisher Abrasive Belt Description I 9 Cast Iron Disc Table Description Part 2 Idler Roller Guard E 10 Stand Assembly 3 Linisher Guard D 11 Rubber Feet R Table Clamping Handle - UVW 4 Belt Tensioning Lever - 12 5 Motor - 13 NVR Switch Assembly - Linisher Small Table G 6 Abrasive Disc - 14 7 Disc Guard - 15 Linisher Cast Iron Table F B
Identification and Description Clamping knob Pointer Scale Mitre fence assembly Belt sanding table pointer and scale Linisher dust extraction output Disc extraction output Emergency stop Off On NVR Switch assembly Linisher belt tracking knob Disc sanding table pointer and scale 14 Motor “REST” button
Setup/Adjustment Fig 33 Setting the table clearance The gap between the table and the disc should be set to a maximum of 1.6mm to clear the debris and to ensure sufficient support for the timber. The table should be positioned so that sanding only occurs from downward movement of the disc/belt face. Small pieces of timber should not be disc sanded. A responsible person should check the setting of the machine before use. 1.
Setup/Adjustment angle, until it’s perpendicular to the sanding belt, see fig 39. Retighten the bolt. Fig 36 Fig 39 Belt Table adjustment Step 1 Loosen the four Hex bolts (c)beneath the table brackets, see fig 37 place a rule up against the sanding belt and adjust the table until there is a 1.6mm clearance between the table and the belt, (see fig 33). Step 4 Check the pointer is reading “ZERO” on the scale, if not, loosen the Phillips screw and adjust the pointer until correct, see fig 40.
Sanding Configurations Fig 41 Operating Instructions Bevel Sanding WARNING! KEEP TOOLS AND EQUIPMENT OUT OF THE REACH OF YOUNG CHILDREN! CLEAR ALL TOOLS AWAY FROM SANDING AREA! WARNING! WEAR EYE AND EAR PROTECTION! Belt Sanding WARNING! WEAR A DUST MASK! WARNING! The sander produces very fine dust particals, it is recommended to connect the sander to a workshop Vacuum Extractor, see our catalogue or website for details! CONNECT THE SANDER TO THE VACCUM EXTRACTOR WITH SUITABLE SIZE HOSES! Curve Sand
Changing the Abrasive Disc and Belt Fig 45 Sanding Disc DISCONNECT THE SANDER FROM THE MAINS SUPPLY BEFORE CONTINUING! Fig 42 Step 4 Locate the supplied spanner (C) and using the 10mm end remove the two nuts on either side of the extraction housing (see fig 45). Fig 46 Step 1 Remove the two table clamping handles (see fig 42). Fig 43 Step 5 Lower the extraction housing (see fig 46). Fig 47 Step 2 Remove both Phillips screws on either side of the table and place safely aside (see fig 43).
Changing the Abrasive Disc and Belt clean dry cloth. Locate the sanding disc, peel the cover from the adhesive surface and apply CAREFULLY to the disc (see fig 48). Use a piece of cloth in your hand or wear a glove, to firmly press the abrasive to the disc, the application will be reinforced by a gentle sanding action across the face when you first use the new sanding disc.
Maintenance DISCONNECT THE SANDER FROM THE MAINS SUPPLY BEFORE CONTINUING! There is very little mechanical maintenance that can be carried out on the machine. Most prudent maintenance is preventative and concerned with keeping the machine clean. 1. At reasonable intervals, inspect and remove all dust/resin build ups, and blow the motor clean. 2. Remove the table assembly and lower the extraction housing, clean any dust or resin build up. Re-assemble the sander. 3.
Parts Breakdown/List BDS-612 Exploded diagram 21
Parts Breakdown/List BDS-612 List NO Axminster No Description 1 505091-1 Base 2 505091-2 Motor base 3 505091-3 Motor 4 505091-4 Disc cover 5 505091-5 Aluminium disc 12” 1 Sanding paper 12” 1 6 Specification Qty 1 1 1-1/2HP 1 1 7 505091-7 Aluminium table 1 8 505091-8 Left tilting turning 1 9 505091-9 Right tilting turning 1 10 505091-10 Dust hood cover 11 505091-11 Left safety guard 1 12 505091-12 Right safety guard 1 13 505091-13 Platen 1 14 505091-14
Parts Breakdown/List 35 505091-35 Tilting turns spindle 1 36 505091-36 Switch plate 1 37 505091-37 Knob 2 38 505091-38 Pointer 1 39 Round head screw M4x8 7 40 Round head screw M6x8 2 41 Washer 42 Hex. head screw 43 Hex. head screw 44 Washer 45 46 Nut 505091-46 Tilting label sticker M6 4 M6x10 2 M6x12 6 1/4” x 13 6 M6 6 -15 ~45 degree 1 M8x12 6 M8 6 47 Hex. head screw 48 Spring washer 49 Hex.
Parts Breakdown/List 71 505091-71 Pentagon knob M6x10 1 72 505091-72 Knob M6x22 1 73 505091-73 Mitre gauge 74 505091-74 Pin 3/16” x 20 1 Round head screw 3/16” x 6 1 75 1 76 505091-76 Pointer 77 505091-77 Mitre bar 78 505091-78 90 degree sticker 0-90 degree 1 79 505091-79 60 degree sticker -15-45 degree 1 80 1 1 Power cord 1 81 950697 Switch 82 505091-82 Sprain release 1 83 505091-83 Connector 1 84 505091-84 Ball bear packing 1 85 505091-85 Key 86
Parts Breakdown/List BDS-612 Stand NO Axminster No Description Specification Qty 1 505091-STAND-1 Leg 618x702mm 4 2 505091-STAND-2 Middle support (long) 671 x44.5x 1.6 2 3 505091-STAND-3 Middle support (short) 466 x44.5x 1.6 2 505474 STAND NUT AND BOLT PACK COMPLETE.
Wiring Diagram 26
Notes 27
Please dispose of packaging for the product in a responsible manner. It is suitable for recycling. Help to protect the environment, take the packaging to the local recycling centre and place into the appropriate recycling bin. Only for EU countries Do not dispose of electric tools together with household waste material.
