AXMINSTER Code 505087 Trade SERIES T-2000CK 1hp Cyclone Extractor
Index of Contents Page No: 02 02 03-04-05 06 07 07 07-08-09-10-11-12-13 14-15 16 17 18-19 20 21-22-23 24 25 Index of Contents Declaration of Conformity What’s Included General Instructions for 230V Machines Specific Safety for Dust Extractors Specification Assembly Instructions Overview Description Operating and Adjustments Maintenance Weekly LEV System Maintenance Log LEV Testing Parts Drawing/List Wiring Diagram Notes Declaration of Conformity Copied from CE Certificate Manufactured by Meta Internation
What’s Included Quantity Item Model Number T-2000CK 1 No (Code: 505087) 1hp Cyclone Extractor 1 No Motor Assembly 3 No Upper Leg Square Tubes 3 No Lower Leg Square Tubes 3 No Cross Support Brackets 3 No Leg Bracket Connectors 6 No Angled Brackets 1 No Extraction Drum 1 No Flexible Hose 1 No Bin 1 No Bin Cover 1 No Extraction Funnel 1 No Steel Ducting 1 No Inlet Moulding 1 No Air Filter Cartridge 1 No Shaker Paddle Operating Handle 1 No Manometer and Hose 1 No Bin Handle 1 No Steel Duct
What’s Included 5 6 2 3 7 11 4 8 12 9 10 14 13 4
What’s Included 15 17 18 16 19 20 21 22 23 a b e f c d 24 j g k 5 h l i m
General Instruction for 230V Machines Good Working Practices/Safety or around a sharp edge. If the work you are carrying out is liable to generate flying grit, dust or chips, wear the appropriate safety clothing, goggles, gloves, masks etc. If the work operation appears to be excessively noisy, wear ear-defenders.
Specific Safety for Dust Extractors Keep the particle filter clean. The machine relies on its ability to ‘blow’ air through the filter, to generate good suction. If the particle filter starts to clog, this reduces the air flow and hence the machine becomes less efficient. • If possible, try to connect everything together electrically, to eliminate static shocks. • Use the integral metal coil in flexible plastic hosing to connect units together.
Assembly Instructions Step 2 Locate the three leg bracket connectors (5) and the lower leg square tubes (3), slide one of the connectors down into one of the leg tubes (3) and line up the lower two holes in the connector (5) with holes in the leg tube and secure in place with button head bolts (f ), see fig 04. Repeat the process as described above for the remaining leg tubes (3). Having unpacked the boxes, put all components where they are readily to hand.
Assembly Instructions Step 4 Locate the angle brackets (6), place the bracket flat against the upper square tube (2), line up the pre-drilled holes and secure with two button head bolts (f ), see fig 07. Repeat on the process for the opposite side and carry on for the remaining legs. Fig 07 6 Locking Nut Step 7 Locate the extraction drum (7) and the 12unc Hex screws (a).
Assembly Instructions You will require the bin (9), bin castor wheels (21), bin lever clamps with Phillips screws and nuts (23), bin handle (17), 1/4" domed nuts (c), 1/4" Phillips screws (g), dust bag (20), flexible hose (8) and large jubilee clips (k). Fig 14-15 Step 10 Turn the bin (9) on its side and screw on the four castor wheels (21) into the threaded holes to the base of the bin and tighten the nuts using the supplied spanner (m), see fig 18.
Assembly Instructions Step 14 Locate the dust bag (20), open the bag and place it inside the bin (9), see fig 25. (Make sure the bag is tucked over the edge of the bin) Step 12 Turn the cyclone assembly upright on its wheels, WARNING! the machine is heavy you are advised to seek help! Fig 25 locate the flexible hose (8) and the two Jubilee clips (k).
Assembly Instructions You will require the steel ducting (12), steel ducting seal (18), 5/16" button head Hex bolts (e), 5/16" button head Hex bolt (f ), air filter cartridge (14) and shaker paddle handle (15). Step 18 Locate shaker paddle hande (15), loosen the grub screw to the side of the machined aperture using the supplied Hex key (l), slide the handle (15) onto the shaker paddle drive shaft, on top of the air filter (14) and nip up the grub screw to lock the handle in place, see figs 33-34.
Assembly Instructions Step 20 Locate the manometer and hose (16), remove the fixings from the lower leg square tube (2), offer up the two pre-drilled holes in the manometer (16) with the holes in the leg (2), replace the fixing and tighten. (see fig 38) Step 23 Locate the inlet moulding (13) and the 12unc screw (i). Insert the moulding over the outlet manifold on the extraction funnel (11), line up the pre-drilled holes and secure using the 12unc screw and Phillips screw driver, see fig 41.
Overview Description NVR switch assembly 1 16 12 7 15 2 13 14 11 4 8 19 10 3 20 17 9 21 1 2 3 4 7 8 9 10 11 12 22 23 13 14 15 16 17 19 20 21 22 23 Motor Assembly Upper Leg Square Tube Lower Leg Square Tube Cross Support Bracket Extraction Drum Flexible Hose Bin Bin Cover Extraction Funnel Steel Ducting 14 Inlet Moulding Air Filter Cartridge Shaker Paddle Handle Manometer Bin Handle Dust Bag Securing Clip Dust Bag Bin Castor Wheel Castor Wheel Bin Lever Clamp
Overview Description Off 23 On NVR switch assembly with (O) indicating (OFF) and (I) indicating (ON). For emergencies “SLAP” the shroud down to “STOP” the machine. Bin lever clamp (23), pull up the handle to release bin. 13 15 Inlet moulding (13), with lid Shaker handle lever (15), move this handle from side to side to remove dust build up from inside the air filter (14).
Operating and Adjustments Levelling the Extractor Fig 43 If you find the extractor castors (22), is not in contact with the floor you can adjust them by loosening the locking nut beneath the castors pivot assembly then rotate each castor in turn, in or out until correct then retighten the locking nut to secure the castors (22) in position, see fig 42.
Maintenance WARNING! Before carrying out any maintenance disconnect the cyclone extractor from the mains supply WARNING! KEEP children away from work area WARNING! always wear a dust mask or fraying is occurring, replace the bag. • Check the motor for dust, sawdust, shavings etc, build up. If this has occurred, clean with a vacuum cleaner. • Move the shaker paddle handle (15) back and forth to remove any built up dust and debris from inside the filter.
12 24 25 26 27 28 29 30 31 32 33 34 18 Comments Empty waste collectors if necessary Check waste collector(s) for damage and condition Check filter shakers (if fitted) and clean filters Check filter(s) for damage and condition Check operation of all blastgate controls Check inlets, clear any obstructions if found Check all ducting for physical damage Checked by Date Week Weekly LEV System Maintenance Log 1 2 3 4 5 6 7 8 9 10 11 REMOVE AND CLEAN FILTERS 13 14 15 16 17
52 53 54 55 56 57 58 59 60 19 36 49 50 51 Nearly 14 months it is now a legal requirement to have your system tested and certified Comments Empty waste collectors if necessary Check waste collector(s) for damage and condition Check filter shakers (if fitted) and clean filters Check filter(s) for damage and condition Check operation of all blastgate controls Check inlets, clear any obstructions if found Check all ducting for physical damage Checked by Date Week Weekly LEV System Main
LEV Testing Why should I bother with LEV? The law says you must control the risks from these substances (the Control of Substances Hazardous to Health (COSHH) Regulations). Installing LEV may help you to do this. For more information about other ways of eliminating or reducing airborne contamination at work look, at HSE’s COSHH website, hse.gov.uk/coshh.
Parts Drawing/List 21
Parts Drawing/List NO. Description Specification Q’TY 1 Hose Clamp 1-1/2” 2 2 Flange Nut 1/4” 8 3 Nut 1/4” 2 4 Spring Washer 1/4” 1 5 Lock Nut M4 12 6 Steel Clamp Dia.
Parts Drawing/List 39 Lock Nut M10 1 40 PE Bag Big(101) 1 41 PE Bag Small 1 42 Phil. HD Screw 1/4” x 5/8” 2 43 Phil. HD Screw M5 x 10mm 3 44 Phil. HD Screw M6 x 10mm 1 45 Flange Screw 1/4” x 1/2” 6 46 Button HD Screw 1/4” x 1/2” 2 47 Phil.
Wiring Diagram 24
Notes 25
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